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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3302
CHARACTERISTICS STRENGTH OF FIBRE IN FLY ASH BRICK
Mr.K.SOUNDHIRARAJAN1, Mr.V.GOWTHAM2, Ms.J.MAHALAKSHMI3, Ms.R.SHANMUGAPRIYA4
1Assistant Professor, Faculty of Civil Engineering, Gnanamani College of Engineering, Pachal, Namakkal,
Tamil nadu.
2, 3,4Bachelor of Civil Engineering, Gnanamani College of Engineering, Pachal, Namakkal, Tamilnadu.
-------------------------------------------------------------------------------***------------------------------------------------------------------------------
Abstract - In our project to study the characteristics strength
of the fibre in fly ash brick. Hence we added the polypropylene
fibre. The raw materials are cement, fly ash, gypsum, fibre,
lime. Fly ash is used by 65%, M sand used 25%, Gypsum is 2%
used ,Fibre is 0.1% used, 53 grade of Ordinary Portland
Cement content where used 8%, 7.5%, 5%, 2.5%, 0%, andlime
used different percentage 0%, 0.5%, 3%, 5.5%, 8% respective
percentage can used. The cement testbyspecificgravity, finess
test consistency test, setting time test. The fly ash brick tested
by compression test, water absorption test, efflorescence test,
structure test, soundness test, and size, shape and color test.
The experiment in our studies encourage future research in
the direction for long term performance for the use of
structural application. In a now-a-days there has been a
significant increase in the use of fibre in brick improving
tensile strength and ductility. This paper present in details for
experimental study done by using polypropylene fibre with fly
ash and conclusion from various strength parameters.
Key Words: Fly ash brick, Lime, Gypsum, M-Sand,
Polypropylene fibre.
1. INTRODUCTION:
Fly ash is waste material and to product a by-product from
thermal power generation. It is creating severe
environmental pollution. So much research is being
conducted from more than two decades for it is proper
utilization in cement and brick production as well as to
control environmental in the surroundings areas of power
plant. Using fly ash to make bricksinsteadofcementandclay
reduces greenhouse gas and slow down global warming,
because large amount of carbon dioxide is produced for
manufacture cement and for clay bricks production much
energy burned by fossil fuel. The fly ash particles are
spherical and have some fineness as cementsothatthesilica
is readily available for reaction. Fly ash is generally grey in
color, abrasive, mostly alkaline and refractoryinnature.The
pozzalonic properties and lime binding capacity of fly ash
makes it useful for the production of bricks, cement and
concrete. Fly ash bricks are more strength and an
economical alternative to conventional burnt clay bricks.
Due to its high availabilityandexcellentpropertiespresently
in Indian sceneries fly ash is utilized in differentsectorssuch
as cement manufacture,substitution,roadand embankment,
low lying area filling, brick manufacturing. It exhibits
excellent physical, chemical and mechanical properties
including low density, micro porosity,highsurfacehardness,
negligible shrinkage, highstrength,thermal stability,fire and
chemical resistance than conventional claybricks.Polyvinyl
acetate is a aliphatic rubbery synthetic polymer. It’s
commonly manufactured using a reaction in liquid phase or
in solid phase. It is commonly referred to as wood glue,
white glue, carpenter’s glue. They are used in cement,textile
and lumbering processing and automobiles. The main
applications were in making glue, book binding and
construction materials. In this investigation bricksofflyash,
sand, lime, gypsum with various percentage additives of
polyvinyl acetate are prepared and to determine the
compressive strength of the fly ash bricks.
1.1 OBJECTIVE
 To increase the compressive strength of fly ash
bricks.
 To reduce the pores in the fly ash bricks by using
poly vinyl acetate.
 To improve the mechanical properties of fly ash
bricks by adding poly vinyl acetate as binder.
1.2 METHODOLOGY
 Literature Collection And Study
 Material Collection And Study
 Test On Material Study & Properties
 Mix proportion of fly ash brick
 Casting Of Specimens
 Curing Of Specimens
 Testing The specimens
 Result And Discussions
 Conclusion
2. MATERIAL PROPERTIES
a) Cement (OPC 53)
b) Fly ash
c) Lime
d) Gypsum
e) M-Sand
f) Polypropylene fibre
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3303
Cement
Cement OPC53 Grade conforming IS12269:1987,
Minimum cement content: 320 kg/m3 (IS456:2000)
Table -1
S .No Test for cement Apparatus
Value
obtained
1.
Standard
consistence test
Vicat
apparatus
26.5%
2.
Initial setting time
test
Vicat
apparatus
30min
3. Final setting test
Vicat
apparatus
230mim
4.
Specific gravity
test
Conical
flask
3
5. Sieve analysis test
Sieve
setup
4%
Fly ash
Table - 2
Lime
Lime is an important binding material in building
construction. It is basically Calcium oxide (CaO) in natural
association with magnesium oxide (MgO).
Gypsum
Gypsum is non-hydraulic binder occurring
naturally as a soft crystalline rock or sand. It has a specific
gravity of 2.31 grams per cubic centimeter. The density of
gypsum powder is 2.8 to 3 grams per cm3.
M-Sand
Table - 3
Polypropylene fibre
Table - 4
S.No
Physical
properties
Value
obtained
Test
sample
value
1. Particle size Grained Grained
2. Appearance
White and
shiny
White and
shiny
3. Type Air cooled Air cooled
4. Specific gravity 2 – 3 2.26
3. MIX PROPORTION
Mix proportion of fly ash brick
4. CASTING OF SPECIMENS
S.No Test For Fly Ash Apparatus
Value
Obtained
1
Water
absorption
Pan, water 1.2%
2
Specific gravity
test
Conical flask 2.5
SPECIMEN
NO.
FLY
ASH
MSAND CEMENT LIME GYPSUM
SP-I. 65 % 25% 5% 0% 2%
SP-II. 65 % 25% 7.5% 0.5% 2%
SP-III. 65 % 25% 5% 3% 2%
SP-IV. 65 % 25% 2.5% 5.5% 2%
SP-V. 65 % 25% 0% 8% 2%
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3304
5. TESTING OF SPECIMENS
a) Water absorption test
b) Compressive strength test
Comparison betweencompressive strength and water
absorption test:
Error! Not a valid link. 6. Compression between
conventional fly ash brick and fibre fly ash brick:
a) Compression test
b) water absorption test
7. CONCLUSION
Based on the experimental study, following
conclusion can be drawn regarding the strength behavior of
fly ash bricks. From the above investigation, the study was
conducted to find the optimum mix percentage of fly ash
bricks. It is found that compressive strength of the fly ash
brick increasing with addition of fibre content, because it
produces an increase inthestrengthofthebonds.Hazardous
effect and disposal problems of waste materials can be
reduced thoroughly this study. It is expected that these
guidelines will serve the purpose of manufacturing good
quality fly ash bricks.
REFERENCES
1. EXPERIMENTAL STUDIES ON LIME-SOIL-FLY ASH
BRICK (2011) TabinRushad.S, Abishekkumar,
Duggal.S.K&Mehta.P.K.
2. FLY ASH BRICK, GLASS FIBRE THE INNOVATIVE
CONCEPT FORGETTINGHIGHERSTRENGTHBRICK
(March2013)Nutanc.Patel&Prof.Jayeshkumar
Pitroda.
3. OPTIMIZATION OF COMPRESSIVE STRENGTH OF
FLT ASH BULIDING BRICK USING TAGUCHI
METHOD (2017)ShivasheeshKaushik, Nimisha Raj,
ParvezAlam, Sabaz Ali & Naveen Chandra Palariya.
4. CRITICAL REVIEW ON TYPE OF BRICK TYPE2:FLY
ASH BRICK (Nov 2017)Manish Kumar Sahu,
Lokeshsingh.
5. INFLUENCES OF FLY ASH AND COIR FIBRE ON
STRENGTH PROPRTIES OF SOFT SOIL (Nov 2017)
Swati Sucharita Rout, Monoswi ManiniSahoo &
Rupashree RaginiSahoo.
6. COMPARISION OF EFFECTIVENESS OF FLY ASH
BRICKWITHADDITION OFPLASTICWASTE(March
PROPORTION WATER ABSORPED RATIO
I 10.20
II 9.67
III 9.69
IV 6.39
V 3.8
PROPORTION 14 DAYS(N/mm2)
I 10.20
II 10.87
III 11.24
IV 11.70
V 11.90
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3305
2018) S.Kanchidurai, Dr.K.Saravana Raja Mohan,
S.Vivek, M.Sivateja &V.Ravindhirran.
7. DEVELOPMENT OF LOW COST FLY ASH BRICK.
Andreas Nataatmadja.

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IRJET- Characteristics Strength of Fibre in Fly Ash Brick

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3302 CHARACTERISTICS STRENGTH OF FIBRE IN FLY ASH BRICK Mr.K.SOUNDHIRARAJAN1, Mr.V.GOWTHAM2, Ms.J.MAHALAKSHMI3, Ms.R.SHANMUGAPRIYA4 1Assistant Professor, Faculty of Civil Engineering, Gnanamani College of Engineering, Pachal, Namakkal, Tamil nadu. 2, 3,4Bachelor of Civil Engineering, Gnanamani College of Engineering, Pachal, Namakkal, Tamilnadu. -------------------------------------------------------------------------------***------------------------------------------------------------------------------ Abstract - In our project to study the characteristics strength of the fibre in fly ash brick. Hence we added the polypropylene fibre. The raw materials are cement, fly ash, gypsum, fibre, lime. Fly ash is used by 65%, M sand used 25%, Gypsum is 2% used ,Fibre is 0.1% used, 53 grade of Ordinary Portland Cement content where used 8%, 7.5%, 5%, 2.5%, 0%, andlime used different percentage 0%, 0.5%, 3%, 5.5%, 8% respective percentage can used. The cement testbyspecificgravity, finess test consistency test, setting time test. The fly ash brick tested by compression test, water absorption test, efflorescence test, structure test, soundness test, and size, shape and color test. The experiment in our studies encourage future research in the direction for long term performance for the use of structural application. In a now-a-days there has been a significant increase in the use of fibre in brick improving tensile strength and ductility. This paper present in details for experimental study done by using polypropylene fibre with fly ash and conclusion from various strength parameters. Key Words: Fly ash brick, Lime, Gypsum, M-Sand, Polypropylene fibre. 1. INTRODUCTION: Fly ash is waste material and to product a by-product from thermal power generation. It is creating severe environmental pollution. So much research is being conducted from more than two decades for it is proper utilization in cement and brick production as well as to control environmental in the surroundings areas of power plant. Using fly ash to make bricksinsteadofcementandclay reduces greenhouse gas and slow down global warming, because large amount of carbon dioxide is produced for manufacture cement and for clay bricks production much energy burned by fossil fuel. The fly ash particles are spherical and have some fineness as cementsothatthesilica is readily available for reaction. Fly ash is generally grey in color, abrasive, mostly alkaline and refractoryinnature.The pozzalonic properties and lime binding capacity of fly ash makes it useful for the production of bricks, cement and concrete. Fly ash bricks are more strength and an economical alternative to conventional burnt clay bricks. Due to its high availabilityandexcellentpropertiespresently in Indian sceneries fly ash is utilized in differentsectorssuch as cement manufacture,substitution,roadand embankment, low lying area filling, brick manufacturing. It exhibits excellent physical, chemical and mechanical properties including low density, micro porosity,highsurfacehardness, negligible shrinkage, highstrength,thermal stability,fire and chemical resistance than conventional claybricks.Polyvinyl acetate is a aliphatic rubbery synthetic polymer. It’s commonly manufactured using a reaction in liquid phase or in solid phase. It is commonly referred to as wood glue, white glue, carpenter’s glue. They are used in cement,textile and lumbering processing and automobiles. The main applications were in making glue, book binding and construction materials. In this investigation bricksofflyash, sand, lime, gypsum with various percentage additives of polyvinyl acetate are prepared and to determine the compressive strength of the fly ash bricks. 1.1 OBJECTIVE  To increase the compressive strength of fly ash bricks.  To reduce the pores in the fly ash bricks by using poly vinyl acetate.  To improve the mechanical properties of fly ash bricks by adding poly vinyl acetate as binder. 1.2 METHODOLOGY  Literature Collection And Study  Material Collection And Study  Test On Material Study & Properties  Mix proportion of fly ash brick  Casting Of Specimens  Curing Of Specimens  Testing The specimens  Result And Discussions  Conclusion 2. MATERIAL PROPERTIES a) Cement (OPC 53) b) Fly ash c) Lime d) Gypsum e) M-Sand f) Polypropylene fibre
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3303 Cement Cement OPC53 Grade conforming IS12269:1987, Minimum cement content: 320 kg/m3 (IS456:2000) Table -1 S .No Test for cement Apparatus Value obtained 1. Standard consistence test Vicat apparatus 26.5% 2. Initial setting time test Vicat apparatus 30min 3. Final setting test Vicat apparatus 230mim 4. Specific gravity test Conical flask 3 5. Sieve analysis test Sieve setup 4% Fly ash Table - 2 Lime Lime is an important binding material in building construction. It is basically Calcium oxide (CaO) in natural association with magnesium oxide (MgO). Gypsum Gypsum is non-hydraulic binder occurring naturally as a soft crystalline rock or sand. It has a specific gravity of 2.31 grams per cubic centimeter. The density of gypsum powder is 2.8 to 3 grams per cm3. M-Sand Table - 3 Polypropylene fibre Table - 4 S.No Physical properties Value obtained Test sample value 1. Particle size Grained Grained 2. Appearance White and shiny White and shiny 3. Type Air cooled Air cooled 4. Specific gravity 2 – 3 2.26 3. MIX PROPORTION Mix proportion of fly ash brick 4. CASTING OF SPECIMENS S.No Test For Fly Ash Apparatus Value Obtained 1 Water absorption Pan, water 1.2% 2 Specific gravity test Conical flask 2.5 SPECIMEN NO. FLY ASH MSAND CEMENT LIME GYPSUM SP-I. 65 % 25% 5% 0% 2% SP-II. 65 % 25% 7.5% 0.5% 2% SP-III. 65 % 25% 5% 3% 2% SP-IV. 65 % 25% 2.5% 5.5% 2% SP-V. 65 % 25% 0% 8% 2%
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3304 5. TESTING OF SPECIMENS a) Water absorption test b) Compressive strength test Comparison betweencompressive strength and water absorption test: Error! Not a valid link. 6. Compression between conventional fly ash brick and fibre fly ash brick: a) Compression test b) water absorption test 7. CONCLUSION Based on the experimental study, following conclusion can be drawn regarding the strength behavior of fly ash bricks. From the above investigation, the study was conducted to find the optimum mix percentage of fly ash bricks. It is found that compressive strength of the fly ash brick increasing with addition of fibre content, because it produces an increase inthestrengthofthebonds.Hazardous effect and disposal problems of waste materials can be reduced thoroughly this study. It is expected that these guidelines will serve the purpose of manufacturing good quality fly ash bricks. REFERENCES 1. EXPERIMENTAL STUDIES ON LIME-SOIL-FLY ASH BRICK (2011) TabinRushad.S, Abishekkumar, Duggal.S.K&Mehta.P.K. 2. FLY ASH BRICK, GLASS FIBRE THE INNOVATIVE CONCEPT FORGETTINGHIGHERSTRENGTHBRICK (March2013)Nutanc.Patel&Prof.Jayeshkumar Pitroda. 3. OPTIMIZATION OF COMPRESSIVE STRENGTH OF FLT ASH BULIDING BRICK USING TAGUCHI METHOD (2017)ShivasheeshKaushik, Nimisha Raj, ParvezAlam, Sabaz Ali & Naveen Chandra Palariya. 4. CRITICAL REVIEW ON TYPE OF BRICK TYPE2:FLY ASH BRICK (Nov 2017)Manish Kumar Sahu, Lokeshsingh. 5. INFLUENCES OF FLY ASH AND COIR FIBRE ON STRENGTH PROPRTIES OF SOFT SOIL (Nov 2017) Swati Sucharita Rout, Monoswi ManiniSahoo & Rupashree RaginiSahoo. 6. COMPARISION OF EFFECTIVENESS OF FLY ASH BRICKWITHADDITION OFPLASTICWASTE(March PROPORTION WATER ABSORPED RATIO I 10.20 II 9.67 III 9.69 IV 6.39 V 3.8 PROPORTION 14 DAYS(N/mm2) I 10.20 II 10.87 III 11.24 IV 11.70 V 11.90
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3305 2018) S.Kanchidurai, Dr.K.Saravana Raja Mohan, S.Vivek, M.Sivateja &V.Ravindhirran. 7. DEVELOPMENT OF LOW COST FLY ASH BRICK. Andreas Nataatmadja.