IRJET- A Review on Exhaust Gas Heat Utilization for Air Conditioning

International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4302
A Review on Exhaust Gas Heat Utilization for Air Conditioning
Akshay R.Chavan1, Khandu P. Bankar2, Ansari Mohammed Saif3, Pankaj R Pardeshi4
1 UG Student ,Mechanical Engineering Department, Dr D Y Patil College Of Engineering ,Pimpri-411018,
Maharastra, India
Maharastra, India
Maharastra, India
4 Professor ,Mechanical Engineering Department, Dr D Y Patil College Of Engineering ,Pimpri-411018,
Maharastra, India
---------------------------------------------------------------------***---------------------------------------------------------------------
Abstract - This work presents a Vapor absorption
refrigeration system using the exhaust gas heat of any prime
source like Boiler, IC engine or Chimney as low grade energy
source. In this project vas system runs on the heat supply from
the waste heat gases. Vapor compression refrigerationsystem
is replaced by the Vapor absorption refrigeration system. In
any type of prime heat source almost 30% of heat is wasted in
the form of exhaust gas to the surrounding atmosphere. So,
this waste heat is used for the vas system to provide as energy
source to Generator in system. Temperature of this exhaust
gas should be more than 100 ºc and it should be provided in
temperature rangeof80-120 0CtoGenerator. Ammonia-water
mixture is used as refrigerant in this vas system. All the
remaining parts of the system i.e. condenser, expansion device
and evaporator will be same as that of simple vapor
compression refrigeration system. This system of ammonia-
water refrigerant can provide up to -5 ºc temperature but we
can achieve nearly 5-6 ºc temperature range because of some
losses. In this project our aim is to achieve the sufficient
temperature range for the human comfort. Concentration of
this project is to utilize the exhaust gas heatwhich iswastedto
the surrounding and lead to the increase in temperature of
atmosphere.
Key Words: waste heat, exhaust heat temperature, vapour
absorption refrigeration system,Vapourcompression,aqua-
ammonia refrigerant etc.
1. INTRODUCTION
The various energy sources is one of the main motivations
for technological development. The increasing demand for
energy involves the search for new sourcesofEnergyornew
processes to energy conservation. Internal combustion
engines (ICE), mostly based on fossil fuels, are one of the
most mature and widespread thermal engines. One of the
Challenges of these engines is to reduce their emissions of
greenhouse gases and which decrease their efficiency.
Indeed, only one third of the energy supplied to the IC
Engine is transformed into mechanical work, the rest is lost
through the cooling and exhaust systems in the atmosphere.
Thus, the development of absorption machines becomes
important for saving the energy resources.
André Aleixo Manzela, Sérgio Morais Hanriot [1] this
work presents an experimental study of ammonia water
absorption system using the exhaust gas of internal
combustion engine as an energy source. Introduction of
the absorption refrigeration system in the engine exhaust
system did not causes significant pressure drop in the
exhaust flow, as the engine output power was increased
and specific fuel consumption was decreased with
removal of other exhaust system components. Overall,
carbon monoxide emission was decreased when the
absorption refrigerator was installed in the exhaust gas,
while hydrocarbon emissions showed an increase J.P.
Yadav and Bharat Raj Singh [2] In the study an
experimental set up is designed and fabricated to use low
grade heat energy i.e. exhaust gases as input heat to the
system. This is a new technique to use in automobile air
conditioning, industrial refrigeration and air condition
system especially in food preservation. This experimental
setup is based on use of waste exhaustheatofanautomobile.
The heat required in the generator can be saved up to 33 %
by using hot exhaust gases as low grade energy source.
Either the decrease in temperature of evaporator or the
increase in the temperature of generator, COP of the system
will decrease respectively. Using heat exchanger, analyzer
and pre heater the COP of the system can be improved.
Mohamed Izzedine Serge, Ababacar THIAM [3] this
paper present an experimental study of H2O –NH3-H2O
absorption refrigeration in the two type of energy sources
that is the convectional electrical energy from grid an
exhaust gas as a input from internal combustion engine.
Dynamic method is used to evaluate the behavior of
component of the system for both energy sources. . This
analysis shows a difference in warm-up timesandmaximum
temperatures reached between the two energy sources. N.
Chandana reddy, G. Maruthi Prasad Yadav [4] this
paper is presented on the waste heat from C. I engine is used
as one of the alternative energy source for refrigeration
system. In this paper, an overviewofutilizationof wasteheat
with a brief literature of the current related research is

studied. This shows that deployable sources of energy and
for developing techniques to reducepollutionofexhaustgas.
This study shows interest in encouraged research and
development efforts in the field of alternative energy
sources, and the use of the exhaust wasted forms of energy.
2. Vapor Absorption Refrigeration System
The vapor absorption system uses heat energy as a input
source to the generator instead of mechanical energy as in
vapor compression systems, for to change the conditions of
the refrigerant required for the operation. The function of a
compressor in a vapor compression system, is to take the
vapor refrigerant from the evaporator and then raises its
temperature and pressure higher than the cooling medium
in the condenser. The liquid refrigerant which is leaving the
condenser is expanding in the evaporator. This system
consist of all the component similar to that of vapor
compression system except the generator. In this system
compressor is replaced by other component such as
generator, absorber, pump, heat exchanger etc. The process
of working of this refrigeration system is that a mixture of
refrigerant and an absorber that is strong solution is
pumped from the absorber using a small pump to the
generator to raise the temperature of the refrigerant. The
generator is the main unit of this refrigeration system. The
generator where heat is supplied to the strong aqua -
ammonia solution. Due to the supplied heat to the strong
solution in the generator the refrigerant is separated from
the strong solution and forms vapor. The remaining weak
solution flows back through a heat exchanger in to the
absorber. The refrigerant is then passed through a
condenser where the heat of the vapor refrigerant is
extracted and the refrigerant temperature is cooled to room
temperature. This cooled refrigerant isthen passed through
an expansion device where during expansion the
temperature of the refrigerant falls below the atmospheric
temperature. The cold refrigerantisthenpassedthroughthe
evaporator, where theheatisextractedandrefrigerant effect
is produced .Then the weak refrigerant from generator mix
with refrigerant from the evaporator due high affinity
between two liquids .Then the refrigerant is again passed in
the generator and cycle is repeated.
2.1 Generator
Generator issimplyonetype of heatexchangerinwhichheatis
transferred from exhaust gas to vaporize the ammonia from
strong aqua-solution. During theheating thevapor is formed in
the generatorat highpressure and temperature. This vapor
ammonia formed is then supplied to the generator. The weak
solutionflowsbacktotheabsorberatlowpressureafterpassing
throughthepressurereducingvalve.The highpressureammonia
vaporfromthegeneratoriscondensedinthecondensertothehigh
pressureliquidrefrigerant.Thisliquidammoniaispassedto the
evaporator through expansion valve
2.2 Absorber
In the absorber the low pressure ammonia vapor refrigerant
leaving the evaporator which enters the absorber and is
absorbed by the water which has the strong affinity. The
water has the abilityto absorbvery largethe ammonia vapor
andthesolutionwhich is formed, is known as aqua-ammonia
solution. Because of absorption capacity of water, which
lowers the pressure in the absorber and hence more
ammonia refrigerant comes inside the absorber. In the
absorber strong solution of aqua–ammonia is formed and
which being supplied to the generator to raise the
temperature through heat exchanger which raises the
temperature of the refrigerator.
2.3 Condenser
The fin type of condenser consist of coils of pipe in which
high pressure and temperature vapor refrigerant is being
cooledandcondensedlatentheatofrefrigerantisremoved.The
refrigerantwhilepassingthroughthecondenserrejectsitslatent
heat to the surrounding medium such as air or water. In the
condenser the super heated vapor is formed into saturation
temperature of refrigerant. The liquid refrigerant is passed to
expansion valve to decrease the temperature of the refrigerant
which is then passed to the expansion valve.
2.4 Expansion valve
It is also called as throttle valve or expansion valve. Thehigh
pressure and temperature of liquid refrigerant is being
transformed from the expansion valve. Which allow the
refrigerant to pass through the small coil which reduces the
pressure and temperature of the refrigerant whichispassed
through the expansion valve.
2.5 Evaporator
Evaporator is simple a cooling chamber which consistsof a
coil of pipe in which the liquid vapor at low pressure and
temperature is evaporatedandchangeintovapor refrigerant
at low pressure and temperature in the evaporator. In this
liquid vapor refrigerantgainitslatentheatoffromthemediumsuch
asair,liquidbrineetc.
2.6 Pump
Pump converts the mechanical energy from motor to the
energy of a moving fluid which supplies to the generator.
Some energy goes into the kinetic energy of fluidmotionand
some goes into fluid motion. Aqua-ammonia solution
pumped at high pressure to the generator

3. Effect of exhaust gas
3.1 Environment Concern
There is a around 1,50,000 deathsperyeararoundtheworld
is due to Global warming .That is true! An articlein ‘Scientific
American’ published in the year 2009, states that a team of
climate change researchers from the World Health
Organization (WHO) confirms that around 1.5 lakh people
lost their lives because of Global Warming, and it is fearedto
be doubled by the year 2030.
The National Climatic Data Centre (NCDC), which is part of
the National Oceanic and Atmospheric Administration
(NOAA), has been maintaining monthly and annual records
of combined land and ocean surface temperatures for more
than 130 years. According to these data, the temperatures
have climbed above pre-industrial levels by 1oC. The
Intergovernmental Panel on Climate Change (IPCC),
forecasts a temperature rise of 1.4 to 5.8 oC over the next
century.
3.2 Effect on Global Warming
 The sea ice in arctic now covers 14.36 million square
miles. This is the lowest area of ice on record.
 Since the year 2000, average mean sea level has risen
almost 20 centimeters.
 This rising sea level is causing coastal flooding and
storm surges.
 If all the ice sheets in Greenland and the Western
Antarctic melted, the average sea level can rise by up to
13 meters. It can be a disaster of extinction level.
 Extreme weather was felt all over the globe. The polar
vortex in North America, Heat waves in Australia, and
the snow in Vietnam are some unusual weather
experiences all over the world.
4. Experimental Setup
4.1 Electrolux Vapor Absorption System
The main purpose of this system is to avoid pump so that to
avoid moving parts hence the machine becomes noise-less.
This system is three fluid system ammonia, water and
hydrogen etc. In this ammonia is used as a refrigerant and
water is used as a solvent and hydrogen increases the
absorption capacity of aqua-ammonia solution. The
ammonia vapor which is in the condenser is converted into
liquid ammonia, which flows to the evaporator under the
gravity. The vaporization of ammonia in the evaporator
produces refrigeration. If liquid ammonia is introduced at
the top of the system it passes on to the evaporator and
vaporizes. Hydrogen flows upwards in the evaporator
counter - flows to liquid ammonia that fallsfromthetop. The
ammonia vapor and hydrogen leave the top of the
evaporator and flow through the gas heat exchange getting
warmed by the warmer hydrogen flowing through the
evaporator. Both the gases ammonia and hydrogen flow to
the absorber and Weak aqua ammonia solution enters at the
top of the absorber and absorption of ammonia gas as it
passes counter flow through the absorber. The strong aqua-
ammonia solution from the bottom of the passed into the
generator .Where in the generator strong aqua-ammonia
solution is converted into vapor form. Vapor refrigerant is
passed to the condenser through the separator to remove
any moisture particlesfrom refrigerant.Theremainingweak
solution from the evaporator is again supplied to the
absorber through the heat exchanger.
4. Setup Diagrams
Fig(1) : Electrolux vapor absorption system
4.2 Working
1. This type of system is known as three fluid
refrigeration system in which refrigerant is ammonia,
water assolvent and third fluid is hydrogen asabsorber
2 . Circulation of system is achieved by under gravity by
providing high pressure condenser and generator and
low pressure in the evaporator.
3. The liquid ammonia flows under gravity into
evaporator of this system.

Fig (2) :Back view of the system
4. The strong solution of vapor and hydrogen vapor
coming out of evaporator is passed to absorber.
5. The strong solution of aqua ammonia from the
absorber enters into generator through heat exchanger
where the strong solution is transferred into vapor
form.
7. The strong aqua ammonia solution is heated by the
generator by exhaust gas.
8. The weak solution is passed to the absorber and
aanalyzer and rectifier remove moisture in ammonia
vapor and dehydrated ammonia vapors are passed to
condenser.
9. The advantage of Electrolux refrigerator is that it has
no moving parts.
5. Calculation
5.1 Heat Loss through the Exhaust in Internal
Combustion Engine
Engine and dynamometer specification is given in tables
below. Heat loss through the exhaust gas from internal
combustion is calculated as follows.
Assuming, [5]
Volumetric efficiency (ηv) is 0.8 to 0.9
Density diesel fuel is 0.84 to 0.85 gm/cc
Calorific value of diesel is 42 to 45 MJ/kg
Density air fuel is 1.167 kg/m3
Specific heat of exhaust gas is 1.1-1.25 KJ/kg°K
5.2 Specification of engine
 Manufacture : Kirloskar Oil Engine Ltd. Pune
 Engine : Single Cylinder. 4-Stroke, Vertical
Stationary C.I. Engine
 Bore : 87.5mm
 Stroke : 110mm
 Comp. Ratio: 17.5
 Capacity : 661cc (0.661 Liters)
 Power : 8 hp (5.9kW) at 1800rpm
 Sp. Fuel Combustion : 220gms/kW-hr
 RPM : 1800rpm
 BHP@1800 rpm : 5.9kW
 Cooling System : Water Cooled
5.2 Table Observation
T1
(oC)
T2 (oC) T3
(oC)
T4 (oC) T5
(oC)
T6
(oC)
68.8 83.8 6.4 53.1 37.4 33.3
63 83.2 -10.8 38.4 37.6 29.2
65.6 85.7 -10.8 36.6 37.8 28.9
62.8 82.2 -11.1 36 38 28.4
Heat loss in exhaust gas (QE)
QE = mE × Cp × ΔT
= 8.9427 × 10-3 × 1.1 × (450- 30)
= 4.13 kJ/sec (or kW)
Therefore, the total energy loss by diesel engine is 29.21%.
Hence the loss of heat energy through the exhaust gas
exhausted from I.C. engine into the environment 29.21%
energy.
Above calculation is done using the four stroke single
cylinder engine and the readings are taken from some
amount of mass of this exhaust gas i.e. 0.144 kJ/sec. Only
some amount of heat has been utilized because of the size of
the Electrolux system

Theoretical COP =
Where,
= Evaporator Temperature (oK)
Condenser Temperature (oK)
Generator Temperature (oK)
Calculations for 1st reading,
COP =
COP = 0.515
From the calculations of the single cylinder four stroke CI
engine we found that , exhaust gas contains nearly 4.14
KJ/Sec of heat which is nearly 25% of the total power
generated by the engine. So we are using very small amount
of heat energy for our project which is 80 watts that is 80
J/Sec. using this much amount of heat we got the above
temperature ranges at the evaporator.
To find out the refrigerating effect generated inside the
evaporator, we should consider the theoretical COP.
COP =
Heat supplied to the generator = 80 watts (J/Sec)
Calculations for 1st reading,
0.515 =
Re = 41.2 watts ( J/sec)
= 41.2 10-3 KW
Calculating the average refrigerating effect generatedbythe
input energy with 80 J/sec
Avg. refrigerating effect =
= 53.3 watts
= 53.3 10-3 KW
So, in the Electrolux system if we supply 80 J/Sec amount of
heat to the generator then we will get the average 53.3 J/Sec
amount of refrigerating effect at the cabinet temperature of
28 0c.
6. Electricity Consumption analysis
To understand the electricity saving by the absorption
system at the place vapor compression refrigerationsystem.
A 5 star air conditioning system have EER value 3.5.
EER = Energy Efficiency Ratio
3.5 =
Power consumption =
= 15.23 watts
= 15.23 10-3KW
For the 8 hours run of the ac each day for 30 days electricity
consumption,
= 15.23 10-3 8 30
= 3.66 KW.hrs /month
So, from above electricity consumption calculations we can
conclude that by using very small amount of exhaust gas
heat, that is of 80 J/Sec , we can generate 53.3 J/Sec, and can
save up to 3.66 units per month which is required for the
vapor compression air conditioning system to generate the
amount of refrigerating effect by using the electricity.
7. Results and discussion
 Relation between the Coefficient of Performance
and the Refrigerating effect generated inside the
cabin (KW)
COP Refrigerating effect (kW)
0.515 0.0412
0.67 0.0536
0.757 0.06056
0.723 0.05784

From above graph we can say that as the theoretical
Coefficient of Performance goes on increasing the
Refrigerating effect insidetheevaporatorgoesonincreasing.
The theoretical COP is dependent upon the various
temperature, so the refrigerating effect is dependent upon
the temperatures inside the system.
 Relation between the Generator Temperature (0C)
and the Temperature inside the cabin (0C)
Generator Temp. ( 0
c ) Evaporator Temp. ( 0
c )
83.3 33.3
83.2 29.2
85.7 28.9
82.2 28.4
This plot shows the impact of the generator temperature on
the temperature inside the evaporator. As we supply the
exhaust gas with high temperature the temperature inside
the evaporator decreases or to achieve the low evaporator
temperature we should supply the exhaust at the generator
at higher temperature.
8. Conclusions
Based on the results, discussion and observation the
following conclusions are made:
 This technique can be used in automobile air
conditioning, industrial refrigeration and in food
preservation.
 This system is based on utilization of waste exhaust gas
as a low grade energy source at the generator.
 So, from above electricity consumption calculations we
can conclude that by using very small amountofexhaust
gas heat, that is of 80 J/Sec, we can generate 53.3 J/Sec,
and can save up to 3.66 units per month which is
required for the vapor compression air conditioning
system to generate the amount of refrigerating effect by
using the electricity.
 From above graph we can say that as the theoretical
Coefficient of Performance goes on increasing the
Refrigerating effect inside the evaporator goes on
increasing. The theoretical COP is dependent upon the
various temperature, so the refrigerating effect is
dependent upon the temperatures inside the system.
 From generator temperature and evaporator
temperature, we can say that, as we supply the exhaust
gas with high temperature the temperature inside the
evaporator decreases or to achieve the low evaporator
temperature we should supply the exhaust at the
generator at higher temperature.
References
1. Andre Aleixo Manzela,Sergio MoraisHanriot,Luben
Cabezas-Gomez, Jose Ricardo Sodre, Using engine
exhaust gas as energy source for an absorption
refrigeration system, Applied Energy 87 (2010)
1141-1148
2. J.P. Yadav*1 and Bharat Raj Singh. Experimental set
up of Air Conditioning System in Automobile Using
Exhaust Energy. S-JPSET : ISSN : 2229-7111, Vol. 5
(Special Edition-I)
3. Mohamed Izzedine Serge ADJIBADE, Ababacar
THIM, Christophe AWANTO, Dorothe AZILION,
Experimental analysis of diffusion absorption
refrigerator driven by electrical heater and engine
exhaust gas, Case studies in thermal engineering10
(2017) 255-261
4. N. Chandana Reddy, G. Maruthi Prasad Yadav,
Performance analysis of VARS using exhaust gas
heat of C.I engine , International journal forresearch
in applied science & engineering technology
(IJRASET), Volume 3 Issue I, January 2015 ISSN:
2321-9653

BIOGRAPHIES
Akshay Rajendra Chavan
B.E Mechanical Engineering (2018-2019),
Dr D Y Patil College Of Engineering,
Pimpri-411018, Maharashtra, India
Khandu P. Bankar
Ansari Mohammed Saif

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