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Unit 115: Produce woodworking joints
1.
Level 1 Diploma
in Carpentry and Joinery 1 of 28© 2013 City and Guilds of London Institute. All rights reserved. Unit 115: Produce woodworking joints Workshop introduction
2.
Level 1 Diploma
in Carpentry and Joinery 2 of 28© 2013 City and Guilds of London Institute. All rights reserved. Aims and objectives Aim: Introduce learners to the workshop. Objectives: • Identify at least one type of chisel. • List at least one type of handsaw. • List at least one marking out tool. • Identify at least two health and safety notices.
3.
Level 1 Diploma
in Carpentry and Joinery 3 of 28© 2013 City and Guilds of London Institute. All rights reserved. Types of chisel There are many types of chisels available, each one designed to be used for a specific purpose. The five most popular are: • Bevelled edge • Firmer • Mortice • Paring • Gouge
4.
Level 1 Diploma
in Carpentry and Joinery 4 of 28© 2013 City and Guilds of London Institute. All rights reserved. Sizes What do you think determines the size of a chisel? The size of a chisel is determined by the width of the chisel blade. The sizes range from 3mm to 50mm, but the most common are between 6mm and 25mm.
5.
Level 1 Diploma
in Carpentry and Joinery 5 of 28© 2013 City and Guilds of London Institute. All rights reserved. Bevelled edge chisel • The blade is ‘bevelled’ along both edges so that it can be used to cut in acute corners. • It is a lightweight type of chisel suitable for paring. • These chisels are available with wooden, fibreglass or plastic handles. • If a hammer is used on this type of chisel, it should be used with caution to avoid breaking the handle.
6.
Level 1 Diploma
in Carpentry and Joinery 6 of 28© 2013 City and Guilds of London Institute. All rights reserved. Firmer chisel • This type of chisel is used for general bench and site work. • The blade is much stronger than a bevel edge chisel. It can be used for paring or cutting joints. • It can withstand light blows from a mallet, with care (if it has a wooden handle, it may split).
7.
Level 1 Diploma
in Carpentry and Joinery 7 of 28© 2013 City and Guilds of London Institute. All rights reserved. Mortice chisel • Used for cutting mortices or slots, which often form part of a joint. • Strongly made to withstand heavy mallet blows, and the blade thickness prevents the chisel twisting in the mortice or slot. • The handle can be wood or plastic, and some chisels have a leather washer incorporated to absorb the shock when struck with a mallet or hammer.
8.
Level 1 Diploma
in Carpentry and Joinery 8 of 28© 2013 City and Guilds of London Institute. All rights reserved. Gouges A gouge is a chisel with a curved cutting edge. It is used to cut curved or contoured work. There are two main types of gouge: • Firmer (out cannel) • Scribing (in cannel) The cannel is the bevel, so: • An in cannel gouge is ground on the inside. • An out cannel gouge is ground on the outside.
9.
Level 1 Diploma
in Carpentry and Joinery 9 of 28© 2013 City and Guilds of London Institute. All rights reserved. Hand saws There are four basic types of saws that the carpenter and joiner will use on a day-to-day basis. These are: 1. Rip saws 2. Crosscut saws 3. Tenon saws 4. Dovetail saws Other saws include: pad, fret and coping saws.
10.
Level 1 Diploma
in Carpentry and Joinery 10 of 28© 2013 City and Guilds of London Institute. All rights reserved. Rip saw Rip saws are made for cutting timber along the grain. The teeth of this saw are large and flat, shaped to cut like chisels.
11.
Level 1 Diploma
in Carpentry and Joinery 11 of 28© 2013 City and Guilds of London Institute. All rights reserved. Crosscut saw Crosscut saws are designed to cut across the grain. The teeth of this saw are different from those of a rip saw. They resemble knife points, each being sharpened at an angle across the blade to produce knife edges.
12.
Level 1 Diploma
in Carpentry and Joinery 12 of 28© 2013 City and Guilds of London Institute. All rights reserved. Tenon saw • Tenon saws are specialist tools. • They are used for sawing tenons and small pieces of wood. • Tenon saws are made in the following sizes: 200, 250, 300 and 350mm, with teeth points ranging from 13 to 15 per 25mm.
13.
Level 1 Diploma
in Carpentry and Joinery 13 of 28© 2013 City and Guilds of London Institute. All rights reserved. Dovetail saw • This saw is similar to the tenon saw but with smaller teeth. • Dovetail saws are usually 200mm in length with 20 teeth points per 25mm. • The teeth are pitched at 16° and are flat faced to cut like rip saw teeth. This is because its main purpose is to saw along the grain for dovetailing.
14.
Level 1 Diploma
in Carpentry and Joinery 14 of 28© 2013 City and Guilds of London Institute. All rights reserved. Marking out tools The term marking tools refers to the tools that mark the timber and the tools that are used to assist with the marking of timber. What marking tools do you use in the workshop?
15.
Level 1 Diploma
in Carpentry and Joinery 15 of 28© 2013 City and Guilds of London Institute. All rights reserved. Marking out tools Marking tools include: • 600 and 1000mm rules • Marking/mortice gauge • Try/set square • Combination square • Sliding bevel
16.
Level 1 Diploma
in Carpentry and Joinery 16 of 28© 2013 City and Guilds of London Institute. All rights reserved. Rules Measuring tools are used either to transfer measurements from one component to another, or to check known measurements.
17.
Level 1 Diploma
in Carpentry and Joinery 17 of 28© 2013 City and Guilds of London Institute. All rights reserved. Marking and mortice gauges Marking gauge Used to score a single line parallel to the edge of a piece of timber. Has brass inserts in the stock to reduce wear. Mortice gauge Similar to the marking gauge except that it has two adjustable marking spurs. Used to mark two lines parallel to the edge of a piece of timber. Main use is to mark mortice and tenons.
18.
Level 1 Diploma
in Carpentry and Joinery 18 of 28© 2013 City and Guilds of London Institute. All rights reserved. Try/set square Tri-squares are used to mark and test angles at 90° and check that surfaces are at right angles to each other. They should be regularly checked for accuracy. How do you think you will do this?
19.
Level 1 Diploma
in Carpentry and Joinery 19 of 28© 2013 City and Guilds of London Institute. All rights reserved. Combination square This does the job of a tri-square, mitre square and spirit level all in one. It is used for checking right angles, 45° angles and also that items are level. Adjustable blade to draw parallel lines.
20.
Level 1 Diploma
in Carpentry and Joinery 20 of 28© 2013 City and Guilds of London Institute. All rights reserved. Sliding bevel Is an adjustable tri-square, used for marking and testing angles other than 90°. When in use, the blade is set at the required angle then locked using either a thumbscrew or a set screw in the stock.
21.
Level 1 Diploma
in Carpentry and Joinery 21 of 28© 2013 City and Guilds of London Institute. All rights reserved. Safety signs Safety signs can be found in many areas of the workplace and they are put up in order to: • Warn of any hazards • Prevent accidents • Inform where things are • Tell you what to do in certain areas
22.
Level 1 Diploma
in Carpentry and Joinery 22 of 28© 2013 City and Guilds of London Institute. All rights reserved. Safety signs There are many different safety signs, but each will usually fit into one of four categories: Prohibition signs – these tell you that something must not be done. Mandatory signs – these tell you that something must be done. Warning signs – these signs are there to alert you to a specific hazard. Information signs – these give you useful information like the location of things
23.
Level 1 Diploma
in Carpentry and Joinery 23 of 28© 2013 City and Guilds of London Institute. All rights reserved. Prohibition signs These tell you that something must not be done. They always have a white background and a red circle with a red line through it.
24.
Level 1 Diploma
in Carpentry and Joinery 24 of 28© 2013 City and Guilds of London Institute. All rights reserved. Mandatory signs These tell you that something must be done. They are also circular, but have a white symbol on a blue background.
25.
Level 1 Diploma
in Carpentry and Joinery 25 of 28© 2013 City and Guilds of London Institute. All rights reserved. Warning signs These signs are there to alert you to a specific hazard. They are triangular and have a yellow background and a black border.
26.
Level 1 Diploma
in Carpentry and Joinery 26 of 28© 2013 City and Guilds of London Institute. All rights reserved. Information signs These give you useful information, such as the location of things (eg a first aid point). They can be square or rectangular and are green with a white symbol.
27.
Level 1 Diploma
in Carpentry and Joinery 27 of 28© 2013 City and Guilds of London Institute. All rights reserved. Aims and objectives Aim: Introduce learners to the workshop. Objectives: • Identify at least one type of chisel. • List at least one type of handsaw. • List at least one marking out tool. • Identify at least two health and safety notices.
28.
Level 1 Diploma
in Carpentry and Joinery 28 of 28© 2013 City and Guilds of London Institute. All rights reserved. Any questions?
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