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Typical wing structure arrangement
ACE 305- Dr Mohamed Elfarran
Page 2
(2) the distributed flange type where stringers are attached to skin between internal webs.
Typical wing structure arrangement
Different arrangements can be used for supersonic aircrafts in where the airfoil is relatively thin.
ACE 305- Dr Mohamed Elfarran
Page 3
Some design considerations
- Flanges should be placed to give the largest moment of inertia in the Z direction, which
means they should be placed at the airfoil maximum thickness that is usually between 15
to 50 % of the wings chord.
- The secondary wing structure (out of the wing box) should be made as light as possible.
- Under the applied or limit loads no part of the structure must stresses beyond the yield
stress of the material (in general we can assume the yield stress as the stress which results
a permanent strain of 0.002.
- The term limit loads refers to the maximum loads an airplane encounter during its
lifetime.
- The structure should carry design loads without collapse or failure.
- The design load equal the airplane loads times a factor of safety which is usually 1.5 in
airplane design.
ACE 305- Dr Mohamed Elfarran
Page 4
x
Note that, in this problem we neglect the inter-
rivet buckling
Example problem
The wing section shown in figure is subjected to a design bending moment about the x-axis
of 500000 Ib.in. acting in direction to put the upper portion in compression. The material is
2424 aluminum alloy. Z-stringer failing stress is 38000 psi, and corner flange failing stress is
47000 psi.
It is required to determine the margin of safety for the wing design load.
Zee stringer area = 0.135 sq.in.
Upper Corner stringers area = 0.27 Sq. in.
Lower Corner stringers area = 0.23 Sq. in.
Angle section area = 0.11 sq.in.
ACE 305- Dr Mohamed Elfarran
Page 5
𝜎 𝑏 = −
𝑀 𝑥 𝑧
𝐼 𝑥
x
z
Thus, to determine the wing stress distribution one needs to calculate:
- The section centroid position
- The effective section moment of inertia
ACE 305- Dr Mohamed Elfarran
Page 6
Solution Strategy:
Example problem
The wing is symmetric about the x-axis and we have only moment about the x-
direction
Example problem
Solution :
The effective width for zee stringer
𝑤 = 1.9 ∗ 0.04
10.5 ∗ 106
38000
= 1.263
x
z
Thus, the effective skin area is 0.051 𝑖𝑛2
, the z-stringer area is 0.135 . Then the total area of
the skin and stringer is 0.186 𝑖𝑛2 which is corresponding to stringer 2,3, and 4.
The same procedure is done for the corner stringers. ACE 305- Dr Mohamed Elfarran
Page 7
Example problem
Solution :
𝑤 = 1.9 ∗ 0.04
10.5 ∗ 106
47000
= 1.136,
𝑤
2
= 0.568 𝑖𝑛, 𝑤1 = 0.62 ∗ 0.04
10.5 ∗ 106
47000
= 0.371
x
z
The same procedure is done for the corner stringers – 1.
Skin effective width
𝑤 𝑒𝑓𝑓,𝑠𝑘𝑖𝑛 = 0.568 + 0.371 = 0.939 𝑖𝑛
ACE 305- Dr Mohamed Elfarran
Page 8
Example problem
Solution :
𝑤 = 1.9 ∗ 0.05
10.5 ∗ 106
47000
= 1.419,
𝑤
2
= 0.71 𝑖𝑛, 𝑤1 = 0.62 ∗ 0.04
10.5 ∗ 106
47000
= 0.463
x
z
The same procedure is done for the corner stringers.
Web effective width
𝑤 𝑒𝑓𝑓,𝑤𝑒𝑏 = 0.71 + 0.463 = 1.173 𝑖𝑛
Total sheets effective area
𝐴 𝑒𝑓𝑓 = 0.939 ∗ 0.04 + 1.173 ∗ 0.05 = 0.09621 𝑆𝑞. 𝑖𝑛.
ACE 305- Dr Mohamed Elfarran
Page 9
Example problem
Solution :
x
z
ID Sheet t W_intermediate W_corner/2 W1_corner W_web_tension
1 Upper skin 0.04 1.263 0.568 0.371 -
2 right web 0.04 1.263 0.568 0.371 1.6667
3 left web 0.05 1.579 0.710 0.463 1.6667
4 lower skin 0.035 6.000 3.000 - -
ACE 305- Dr Mohamed Elfarran
Page 10
Example problem
Solution :
In the tension side the skin is totally effective.
Thus, a skin area of 6*0.035 is added to each
angle section.
x
z
N Ast Aeff Atot
1 0.270 0.096 0.366
2 0.135 0.051 0.186
3 0.135 0.051 0.186
4 0.135 0.051 0.186
5 0.270 0.075 0.345
6 0.230 0.172 0.402
7 0.110 0.210 0.320
8 0.110 0.210 0.320
9 0.110 0.210 0.320
10 0.230 0.188 0.418
sum
For the lower corner stringers, the effective area of
the shear web is calculated as
𝐴 𝑒𝑓𝑓 =
𝑡𝑏
3
Page 11
b equals one half the height of the shear web ACE 305- Dr Mohamed Elfarran
Example problem
Solution :
x
z
ACE 305- Dr Mohamed Elfarran
Page 12
Then, we calculate the effectiveness factor results from the
difference between each stringer failing strength.
Example problem
Solution :
x
z
Effective area = stringer effectiveness factor*total area.
N Atot K A
1 0.366 1.000 0.366
2 0.186 0.809 0.150
3 0.186 0.809 0.150
4 0.186 0.809 0.150
5 0.345 1.000 0.345
6 0.402 1.000 0.402
7 0.320 1.000 0.320
8 0.320 1.000 0.320
9 0.320 1.000 0.320
10 0.418 1.000 0.418
sum 2.941
ACE 305- Dr Mohamed Elfarran
Page 13
Example problem
Solution :
After that, the position of each
stringer is defined and the centroid
position is calculated,
x
z
Z' Az' Z=Z'-Z_bar
4.500 1.648 5.494
4.600 0.690 5.594
4.600 0.690 5.594
4.600 0.690 5.594
4.600 1.587 5.594
-4.600 -1.848 -3.606
-4.630 -1.482 -3.636
-4.630 -1.482 -3.636
-4.630 -1.482 -3.636
-4.630 -1.937 -3.636
-2.924
ҧ𝑧 =
σ 𝐴𝑍′
σ 𝐴
= = −0.99
ACE 305- Dr Mohamed Elfarran
Page 14
Example problem
Solution :
x
z
Second moment of area and stress
calculations
AZ^2 Sigma S_true M.S
11.054 -46261.860 -46261.860 0.016
4.694 -47103.891 -38083.997 -0.002
4.694 -47103.891 -38083.997 -0.002
4.694 -47103.891 -38083.997 -0.002
10.799 -47103.891 -47103.891 -0.002
5.223 30363.028 30363.028
4.230 30615.638 30615.638
4.230 30615.638 30615.638
4.230 30615.638 30615.638
5.530 30615.638 30615.638
59.380
𝜎 𝑏 = −
𝑀 𝑥 𝑧
𝐼 𝑥
ACE 305- Dr Mohamed Elfarran
Page 15
ACE 305- Dr Mohamed Elfarran
Page 16
Stress analysis of tapered wing
Stress analysis of tapered wing
Wing section at Station 20
ACE 305- Dr Mohamed Elfarran
Page 17
Stress analysis of tapered wing
Upper Stringers of the Wing section at Station 20
ACE 305- Dr Mohamed Elfarran
Page 18
Stress analysis of tapered wing
Lower Stringers of the Wing section at Station 20
ACE 305- Dr Mohamed Elfarran
Page 19
Stress analysis of tapered wing
Both the leading and trailing edges are assumed to be ineffective
ACE 305- Dr Mohamed Elfarran
Page 20
Stress analysis of tapered wing
ACE 305- Dr Mohamed Elfarran
Page 21
Stress analysis of tapered wing
ACE 305- Dr Mohamed Elfarran
Page 22
Stress analysis of tapered wing
ACE 305- Dr Mohamed Elfarran
Page 23

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Ace 402 Airframe Design and Construction lec 8

  • 1.
  • 2.
  • 3.
  • 4. Typical wing structure arrangement ACE 305- Dr Mohamed Elfarran Page 2 (2) the distributed flange type where stringers are attached to skin between internal webs.
  • 5. Typical wing structure arrangement Different arrangements can be used for supersonic aircrafts in where the airfoil is relatively thin. ACE 305- Dr Mohamed Elfarran Page 3
  • 6.
  • 7. Some design considerations - Flanges should be placed to give the largest moment of inertia in the Z direction, which means they should be placed at the airfoil maximum thickness that is usually between 15 to 50 % of the wings chord. - The secondary wing structure (out of the wing box) should be made as light as possible. - Under the applied or limit loads no part of the structure must stresses beyond the yield stress of the material (in general we can assume the yield stress as the stress which results a permanent strain of 0.002. - The term limit loads refers to the maximum loads an airplane encounter during its lifetime. - The structure should carry design loads without collapse or failure. - The design load equal the airplane loads times a factor of safety which is usually 1.5 in airplane design. ACE 305- Dr Mohamed Elfarran Page 4
  • 8. x Note that, in this problem we neglect the inter- rivet buckling Example problem The wing section shown in figure is subjected to a design bending moment about the x-axis of 500000 Ib.in. acting in direction to put the upper portion in compression. The material is 2424 aluminum alloy. Z-stringer failing stress is 38000 psi, and corner flange failing stress is 47000 psi. It is required to determine the margin of safety for the wing design load. Zee stringer area = 0.135 sq.in. Upper Corner stringers area = 0.27 Sq. in. Lower Corner stringers area = 0.23 Sq. in. Angle section area = 0.11 sq.in. ACE 305- Dr Mohamed Elfarran Page 5
  • 9.
  • 10. 𝜎 𝑏 = − 𝑀 𝑥 𝑧 𝐼 𝑥 x z Thus, to determine the wing stress distribution one needs to calculate: - The section centroid position - The effective section moment of inertia ACE 305- Dr Mohamed Elfarran Page 6 Solution Strategy: Example problem The wing is symmetric about the x-axis and we have only moment about the x- direction
  • 11. Example problem Solution : The effective width for zee stringer 𝑤 = 1.9 ∗ 0.04 10.5 ∗ 106 38000 = 1.263 x z Thus, the effective skin area is 0.051 𝑖𝑛2 , the z-stringer area is 0.135 . Then the total area of the skin and stringer is 0.186 𝑖𝑛2 which is corresponding to stringer 2,3, and 4. The same procedure is done for the corner stringers. ACE 305- Dr Mohamed Elfarran Page 7
  • 12. Example problem Solution : 𝑤 = 1.9 ∗ 0.04 10.5 ∗ 106 47000 = 1.136, 𝑤 2 = 0.568 𝑖𝑛, 𝑤1 = 0.62 ∗ 0.04 10.5 ∗ 106 47000 = 0.371 x z The same procedure is done for the corner stringers – 1. Skin effective width 𝑤 𝑒𝑓𝑓,𝑠𝑘𝑖𝑛 = 0.568 + 0.371 = 0.939 𝑖𝑛 ACE 305- Dr Mohamed Elfarran Page 8
  • 13. Example problem Solution : 𝑤 = 1.9 ∗ 0.05 10.5 ∗ 106 47000 = 1.419, 𝑤 2 = 0.71 𝑖𝑛, 𝑤1 = 0.62 ∗ 0.04 10.5 ∗ 106 47000 = 0.463 x z The same procedure is done for the corner stringers. Web effective width 𝑤 𝑒𝑓𝑓,𝑤𝑒𝑏 = 0.71 + 0.463 = 1.173 𝑖𝑛 Total sheets effective area 𝐴 𝑒𝑓𝑓 = 0.939 ∗ 0.04 + 1.173 ∗ 0.05 = 0.09621 𝑆𝑞. 𝑖𝑛. ACE 305- Dr Mohamed Elfarran Page 9
  • 14. Example problem Solution : x z ID Sheet t W_intermediate W_corner/2 W1_corner W_web_tension 1 Upper skin 0.04 1.263 0.568 0.371 - 2 right web 0.04 1.263 0.568 0.371 1.6667 3 left web 0.05 1.579 0.710 0.463 1.6667 4 lower skin 0.035 6.000 3.000 - - ACE 305- Dr Mohamed Elfarran Page 10
  • 15. Example problem Solution : In the tension side the skin is totally effective. Thus, a skin area of 6*0.035 is added to each angle section. x z N Ast Aeff Atot 1 0.270 0.096 0.366 2 0.135 0.051 0.186 3 0.135 0.051 0.186 4 0.135 0.051 0.186 5 0.270 0.075 0.345 6 0.230 0.172 0.402 7 0.110 0.210 0.320 8 0.110 0.210 0.320 9 0.110 0.210 0.320 10 0.230 0.188 0.418 sum For the lower corner stringers, the effective area of the shear web is calculated as 𝐴 𝑒𝑓𝑓 = 𝑡𝑏 3 Page 11 b equals one half the height of the shear web ACE 305- Dr Mohamed Elfarran
  • 16. Example problem Solution : x z ACE 305- Dr Mohamed Elfarran Page 12 Then, we calculate the effectiveness factor results from the difference between each stringer failing strength.
  • 17. Example problem Solution : x z Effective area = stringer effectiveness factor*total area. N Atot K A 1 0.366 1.000 0.366 2 0.186 0.809 0.150 3 0.186 0.809 0.150 4 0.186 0.809 0.150 5 0.345 1.000 0.345 6 0.402 1.000 0.402 7 0.320 1.000 0.320 8 0.320 1.000 0.320 9 0.320 1.000 0.320 10 0.418 1.000 0.418 sum 2.941 ACE 305- Dr Mohamed Elfarran Page 13
  • 18. Example problem Solution : After that, the position of each stringer is defined and the centroid position is calculated, x z Z' Az' Z=Z'-Z_bar 4.500 1.648 5.494 4.600 0.690 5.594 4.600 0.690 5.594 4.600 0.690 5.594 4.600 1.587 5.594 -4.600 -1.848 -3.606 -4.630 -1.482 -3.636 -4.630 -1.482 -3.636 -4.630 -1.482 -3.636 -4.630 -1.937 -3.636 -2.924 ҧ𝑧 = σ 𝐴𝑍′ σ 𝐴 = = −0.99 ACE 305- Dr Mohamed Elfarran Page 14
  • 19. Example problem Solution : x z Second moment of area and stress calculations AZ^2 Sigma S_true M.S 11.054 -46261.860 -46261.860 0.016 4.694 -47103.891 -38083.997 -0.002 4.694 -47103.891 -38083.997 -0.002 4.694 -47103.891 -38083.997 -0.002 10.799 -47103.891 -47103.891 -0.002 5.223 30363.028 30363.028 4.230 30615.638 30615.638 4.230 30615.638 30615.638 4.230 30615.638 30615.638 5.530 30615.638 30615.638 59.380 𝜎 𝑏 = − 𝑀 𝑥 𝑧 𝐼 𝑥 ACE 305- Dr Mohamed Elfarran Page 15
  • 20.
  • 21. ACE 305- Dr Mohamed Elfarran Page 16 Stress analysis of tapered wing
  • 22. Stress analysis of tapered wing Wing section at Station 20 ACE 305- Dr Mohamed Elfarran Page 17
  • 23. Stress analysis of tapered wing Upper Stringers of the Wing section at Station 20 ACE 305- Dr Mohamed Elfarran Page 18
  • 24. Stress analysis of tapered wing Lower Stringers of the Wing section at Station 20 ACE 305- Dr Mohamed Elfarran Page 19
  • 25. Stress analysis of tapered wing Both the leading and trailing edges are assumed to be ineffective ACE 305- Dr Mohamed Elfarran Page 20
  • 26. Stress analysis of tapered wing ACE 305- Dr Mohamed Elfarran Page 21
  • 27. Stress analysis of tapered wing ACE 305- Dr Mohamed Elfarran Page 22
  • 28. Stress analysis of tapered wing ACE 305- Dr Mohamed Elfarran Page 23