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Airframe Design and
Construction
Part 2 – Fuselage Structural Design
Instructor: Dr Mohamed Elfarran
Aerospace Engineering Department
Cairo University
2020 ACE 402- Dr Mohamed Elfarran 1
Lecture 2.1: Intro
ACE 402 Road Map
• 1: Aircraft loads
• 2 : Section Properties Review
• 3: Bending Stresses
• 4: Column/Thin Sheets Stability (
buckling)
• 5: Crippling Strength
• 6: Sheet Effectiveness And Inter-
rivet Buckling
• 7: Stringers Failing Strength
• 8: Wing Stress Analysis
2020 ACE 402- Dr Mohamed Elfarran 2
Area Effective Iterative Method
2020 ACE 402- Dr Mohamed Elfarran 3
Failure Load DEPENDS Radius Of Gyration 𝜌
Radius Of Gyration 𝜌 DEPENDS Effective Width.
Effective Width DEPENDS Failure Stress
𝜌 =
𝐼
𝐴
?!!!!!!!!! 
Area Effective Iterative Method 2
• Bruhn Iterative Method Steps:
1. Calculate Crippling Strength ( Lec 5) as
Standalone Column
2. Get Effective width Wo based on S1
3. Get ρ
4. Get Fc from Johnson-Euler Equation:
5. Calculate W based on Fc
6. If d(W-Wo) > 10%, then repeat
2020 ACE 402- Dr Mohamed Elfarran 4
𝜌 =
𝐼
𝐴
Critical Stress Summary
1. Crippling stress is the failing stress of the corner stringers in
compression side. (Fcs)
2. Column failing stress is the failing stress of middle stringers in
compression side. (Fc)
3. • Ultimate stress is the failing stress of the stringers in the tension
side.
2020 ACE 402- Dr Mohamed Elfarran 5
Fuselage Structure
2020 ACE 402- Dr Mohamed Elfarran 6
Loads acting on fuselage
2020 ACE 402- Dr Mohamed Elfarran 7
Fuselage Structure
2020 ACE 402- Dr Mohamed Elfarran 8
Fuselage Structure
2020 ACE 402- Dr Mohamed Elfarran 9
Fuselage Crippling
2020 ACE 402- Dr Mohamed Elfarran 10
Fuselage Structure
2020 ACE 402- Dr Mohamed Elfarran 11
fuselage load-bearing members
2020 ACE 402- Dr Mohamed Elfarran 12
Section properties of thin sheets
2020 ACE 402- Dr Mohamed Elfarran 13
Circular arc section
2020 ACE 402- Dr Mohamed Elfarran 14
Example 1 – Circular fuselage
2020 ACE 402- Dr Mohamed Elfarran 15
Example 2 – Idealized Circular Fuselage
2020 ACE 402- Dr Mohamed Elfarran 16
Example 2 – Idealized Circular Fuselage
2020 ACE 402- Dr Mohamed Elfarran 17
Example 2 – Idealized Circular Fuselage
2020 ACE 402- Dr Mohamed Elfarran 18
Example 2 – Idealized
Circular Fuselage
2020 ACE 402- Dr Mohamed Elfarran 19
Wing Stress Analysis
Ref C7
What Next ……?!!!
2020 ACE 402- Dr Mohamed Elfarran 20
Assignments:
All Problems in C7

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Ace 402 lec 1&2

  • 1. Airframe Design and Construction Part 2 – Fuselage Structural Design Instructor: Dr Mohamed Elfarran Aerospace Engineering Department Cairo University 2020 ACE 402- Dr Mohamed Elfarran 1 Lecture 2.1: Intro
  • 2. ACE 402 Road Map • 1: Aircraft loads • 2 : Section Properties Review • 3: Bending Stresses • 4: Column/Thin Sheets Stability ( buckling) • 5: Crippling Strength • 6: Sheet Effectiveness And Inter- rivet Buckling • 7: Stringers Failing Strength • 8: Wing Stress Analysis 2020 ACE 402- Dr Mohamed Elfarran 2
  • 3. Area Effective Iterative Method 2020 ACE 402- Dr Mohamed Elfarran 3 Failure Load DEPENDS Radius Of Gyration 𝜌 Radius Of Gyration 𝜌 DEPENDS Effective Width. Effective Width DEPENDS Failure Stress 𝜌 = 𝐼 𝐴 ?!!!!!!!!! 
  • 4. Area Effective Iterative Method 2 • Bruhn Iterative Method Steps: 1. Calculate Crippling Strength ( Lec 5) as Standalone Column 2. Get Effective width Wo based on S1 3. Get ρ 4. Get Fc from Johnson-Euler Equation: 5. Calculate W based on Fc 6. If d(W-Wo) > 10%, then repeat 2020 ACE 402- Dr Mohamed Elfarran 4 𝜌 = 𝐼 𝐴
  • 5. Critical Stress Summary 1. Crippling stress is the failing stress of the corner stringers in compression side. (Fcs) 2. Column failing stress is the failing stress of middle stringers in compression side. (Fc) 3. • Ultimate stress is the failing stress of the stringers in the tension side. 2020 ACE 402- Dr Mohamed Elfarran 5
  • 6. Fuselage Structure 2020 ACE 402- Dr Mohamed Elfarran 6
  • 7. Loads acting on fuselage 2020 ACE 402- Dr Mohamed Elfarran 7
  • 8. Fuselage Structure 2020 ACE 402- Dr Mohamed Elfarran 8
  • 9. Fuselage Structure 2020 ACE 402- Dr Mohamed Elfarran 9
  • 10. Fuselage Crippling 2020 ACE 402- Dr Mohamed Elfarran 10
  • 11. Fuselage Structure 2020 ACE 402- Dr Mohamed Elfarran 11
  • 12. fuselage load-bearing members 2020 ACE 402- Dr Mohamed Elfarran 12
  • 13. Section properties of thin sheets 2020 ACE 402- Dr Mohamed Elfarran 13
  • 14. Circular arc section 2020 ACE 402- Dr Mohamed Elfarran 14
  • 15. Example 1 – Circular fuselage 2020 ACE 402- Dr Mohamed Elfarran 15
  • 16. Example 2 – Idealized Circular Fuselage 2020 ACE 402- Dr Mohamed Elfarran 16
  • 17. Example 2 – Idealized Circular Fuselage 2020 ACE 402- Dr Mohamed Elfarran 17
  • 18. Example 2 – Idealized Circular Fuselage 2020 ACE 402- Dr Mohamed Elfarran 18
  • 19. Example 2 – Idealized Circular Fuselage 2020 ACE 402- Dr Mohamed Elfarran 19
  • 20. Wing Stress Analysis Ref C7 What Next ……?!!! 2020 ACE 402- Dr Mohamed Elfarran 20 Assignments: All Problems in C7