1. Personal Details
Name: CHENG Kwok Fai 鄭 國 暉
Candidate No: C# 016312
Citizenship: Chinese
Sex: Male
Age: 41
Marital Status: Married
Languages: Cantonese Native, English Fluent, Mandarin Fluent
Skills: PC – AutoCAD 2015, Solid Work, PageMaker, MS Word, Excel, and PowerPoint
Employment
CATCHUP Plastics Industry (H.K.) Co., Ltd.
Project Manager (station DG)
2014/11 – Date
A HK private company and associate TTI for manufacturing of Oscillation and Sonic Toothbrush, Water
Jet with employee 1200 at Dongguan.
Job: Reporting to the Engineering Director and Head of Program/R&D/Project management for
running different program of Oral / Beauty care products. Duties included:
Settle the transfer project follow up system and review customer provided following
documents is it update information and monitoring the product transfer from TTI company to
CATCHUP factory and 20 models launch in mass production from 2015/1/1 to 2015/9/30 in
time and smooth
A. Engineering Documents
B. Test Plan Documents
C. Country Approval Documents
D. Working Instruction Documents
E. Assemble Jig & Fixture validation
F. Tooling Information
Organize the ISO Department, Quality Department, Production Department, and
Engineering Department to complete different customer factory audit, TUV & UL factory
audit before mass production;
Attend transfer tooling trial molding and review the tooling operation procedure,
maintenance and trouble shoot with customer (such as GSK toothbrush project);
Set up the R&D group in June 2015 and lead 4 engineers base on DFM to handle the OEM
oral care product development and completed 6 models from design stage to mass
production in 2016;
Settle the design plan and product specification with customer, supplier and relate
department;
Work together with ISO Department to setup the Engineering Project File Control System to
fulfil ISO 13485 medical quality control system DMR & DHS requirement;
Cost review for the new product in the development stage;
Lead engineering staff by real model, orientation, coaching and training;
Check and approve the drawing, tool release, BOM, working samples and safety approval
Achievements:
Successfully transferred 20 models from TTI and lunched the production to CATCHUP company
in 9 months (2015/01 – 2015/09), which customer include GSK, Aldi & Conair
Successfully set up the R&D team for supporting new product introduction and customization.
Heart Link Co. Ltd. (Home Appliance Manufacturer)
Senior Project Manager
2008/03 – 2014/08
A HK private company for manufacturing of Infrared Convection Cooking Oven with employee 400+ at
Guangzhou.
Job: Reported to the Marketing Director and led a team of 12+ for monitoring the product from design
stage to mass production on time and smooth delivery. Duties included:

2. Review 3D modeling with customer, start tooling making (plastic & metal component) and
verification the tooling from T1 to final tooling modification;
Work together with purchasing department to audit and approval supplier (Review the
technical, quotation cost & quality requirement with supplier, the purchasing component
include: motor, heater, wire frame with chrome plating, PCBA, plastic raw material supplier:
Bayer, DSM, Solvay etc.);
Base on engineering pilot sample test result and review the program with customer and
approval the production release;
Work with PIE to set up the production specification for relate department (Plastic Injection
Dept., Metal Dept., Assemble Dept., and Coating Dept.);
Base on customer order to optimized the production facility and man power resource to
match the minimum or maximum production capacity;
Work with the engineering department and purchasing department to evaluate the cost
saving at 15% with the following actions:
A. Re-engineering the product construction;
B. Optimize the manufacturing process;
C. Cost saving on raw material from outsource to self-make, such as wire frame, deep
drawing, and ceramic coating for the heater.
Support Quality department to set up the quality control system:
D. Set up ISO9001 system to monitoring the factory operation;
E. Set up product quality specification for each product;
F. Set up functional and life test specification for each product.
Man power resource management:
G. Set up the motivation program and coaching staff to complete the job in best
H. Support the production department to set up the training program for the new staff to
prevent the defect or safety issue appear in the production process.
Achievements:
Successfully setup the new factory start from scratch to mass production within 6 months
(2008/06 -12) for new product – infrared cooking oven.
Achieved 15% cost saving for infrared cooking oven within 1 year.
Dickson Industrial Co. Ltd.
Assistant Engineering Manager, Kitchen Appliance (stationed Fu Yong)
Senior Project Engineer, R&D (stationed Fu Yong)
Almost 4 years
2005/09 – 2008/02
2002/11 – 2004/02
A HK private company for manufacturing of Toaster, Kettle, Coffee Maker, Hand Mixer, Blender, Toaster
Oven with employees over 8000 at Shenzhen, Fu Yong.
Job: Invited to rejoin Dickson and reported to the Sr. Engineering Manager (British) for handling Heat
and Motor’s kitchen appliance. Duties included:
Base on customer requirements, market demand and competitors’ product information to
evaluate the possibility for the ODM product development with the Marketing Team;
Base on product development idea to organize the industrial designer to generate the
product ID and evaluate the construction is it possible for manufacturing and the cost is it
economic with the construction engineer;
Settle the design plan and product specification with customer, supplier and production;
Complete the projects by directing and approving design and modification activities;
scheduling and organize the engineer to monitor the project running in smooth and on time
delivery;
Cost review for the new product in the development stage;
Approval on drawing, tooling release, BOM, working samples and safety approval;
Organize the pilot run and technical support on mass production.
Senior Project Engineer, R&D (2002/11 – 2004/02)
Supervise PRC engineer team (total 19 staff) to follow up project development from design to
mass production;
Confirm the product construction design / safety requirements / product specifications with

3. customers, project planning and scheduling;
Organize the engineers to evaluate economic manufacturing process and construction design,
product drawing using Pro-E 3D, 3D simulation;
Provide design directions, cost review and prepare quotations, chair project meeting to coordinate
other departments' activities to support project development;
Provide technical support to resolve technical problems during the product life cycle;
Follow up new tooling and pilot run, verify the product sample per safety requirements, and
support customer approval on samples / production plan.
Fyrnetics (Hong Kong) Ltd. (UTC/Kidde subsidiaries)
Senior Project Engineer, Engineering
2004/08 – 2005/09
A US listed company for manufacturing of Smoke Detector, Heat Detector, Fire extension & Fire ladder
with employee 1200 in China.
Job: Reported to the Product Manager and was responsible for providing full support of Design
Centre in UK, Europe & USA to complete the project follow up from tooling to mass production.
Duties included:
Review the 3D modeling, 2D drawing and existing plastic component with the engineering
team and make sure the construction was same, to prevent the new tooling have wrong
construction issue;
In charge the tooling design with tooling supplier (Gate design, cooling channel design,
ejector pin design & parting line design);
Monitor the tooling making to tooling qualification (Prepare the tooling validation report for
one week molding);
Handle the tooling packing and shipping issue with our tooling supplier (Prepare the detail
tooling technical information: Tooling drawing, Tooling component list, Pictures for the spare
parts, Tooling validation report and Tooling packing method);
Discuss and settled the project development schedule, product specification and quality
issue with worldwide colleague and monitoring the project implement successful in relate
parties;
Chairs weekly project review meetings with the engineer and the suppliers and provide
possible solution if need;
Audit the PRC suppliers with QC and Purchasing department;
Coaching engineering junior staff.
Achievements:
Successfully met the Headquarters business direction – base on existing production model (20
models) to fabricate 50 new tooling and transfer to Mexico production plan within 4 months.
Housely Industries Ltd.
Senior R&D Engineer in R&D Department
2001/11 – 2002/11
A HK company, manufacturing of Coffee Maker, Table Fan, Stand Fan, Fan Heater, Oil Filled Radiator
with 900 employees in China.
Job Duties:
Follow up OEM / ODM project from design to mass production;
Manage a team of engineers / technicians to follow up product design / prototype safety testing /
sample fabrication activities;
General engineering management in planning / costing /verification;
Liaise with customers to confirm the product specification / schedule / costing target / safety
requirements;
Lead engineer team to develop product design solution, monitor and check the solution of BOM /
drawing / testing report / costing analysis / tool design / manufacturing flow;
Liaise with supplier to negotiate the price / specification, coordinate tool plan, review the feasibility
of production flow;
Provide support to UL / TUV safety knowledge;

4. Chair meeting to enhance the production yield / cost improvement / engineering changes / quality
trouble shoot.
Vincent Raya Group (Home appliance manufacturer)
Project Engineer Leader, Engineering
2000/07 – 2001/08
Job Duties:
Lead engineer team to perform product design, monitor and control the drawing / design solution/
tool plan / costing analysis, product / manufacturing cost improvement;
Follow up OEM project from design to mass production;
Provide support to UL / TUV safety knowledge;
Chair meeting to enhance the production yield / cost improvement / engineering changes / quality
trouble shoot.
Karan Electric Manufacturing Limited (Allan subsidiaries – Home Appliance)
Plastic Production Engineer in Plastic Department
1999/06 – 2000/07
Job Duties:
Capacity planning for molding tools;
Base on the plastic material instruction guideline to adjust the injection molding process setting;
Design the cooling jig and fixture for the plastic components in the production;
Monitor the molding process and trouble shouting for mold makers;
Responsible for supporting ERP system.
Education
1996 – 1999
(Full Time)
Bachelor of Engineering (Hons) Degree in Manufacturing Engineering
The Hong Kong Polytechnic University
1994 – 1996
(Full Time)
Diploma in Manufacturing Engineering (Design & Technology), HK
City & Guilds Diploma in Manufacturing Engineering (Design & Technology)
Kwai Chung Technical Institute
1989 – 1994 Hong Kong Certificate of Education Examination
Clementi Secondary School, HK
Notice
1 month