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Mark young resume_2016_may
1. Mark Young
Groveland, MA. 01834
MYoung115@comcast.net
USA Mobile: (001) 978-457-3172
Home: 978-372-5917
Professional A position which offers new challenges, opportunity to design, solve problems
Objectives: creatively, bring out abilities in others, and use proven skills to work with a
wide variety of people.
Present
Senior Project Engineer – Medical Contract
Insulet Corporation, Billerica, Ma.
Manage supplier tooling and validations for Injection molded, printed and stamped
components,
Responsibilities
Validation protocols and reports for supplier components.
Project scheduling.
Tooling Reviews.
Problem solving and guidance.
DOE design.
Tooling design review and approval, functional testing plans.
ECO implementation.
Statistical analysis.
Vendor visits and support.
Molding process support.
Metrology agreements and best practices.
Tolerance evaluations.
2015-2016
Senior Manufacturing Engineer
Joule Unlimited, Bedford. MA.
Implementation of and guidance for best industry practices, quality systems and production
controls internally and with suppliers. Design and prototyping of fixtures and components.
Responsibilities
Develop suppliers of extruded Polyethylene and Kinar products and assemblies.
Development and guidance of heat sealing and assembly equipment.
Work with suppliers to develop methods and equipment for reduction of
manufacturing times.
Involved with vertical and horizontal extrusion as well as injection molding.
Large film assemblies up to 100M in length.
Completion and/or implementation of control plans, work instructions, time studies
and process maps.
8D root cause analysis.
Monitor supplier quality and production.
Regular supplier visits outside of the USA.
In-house injection molding advisor.
Develop supplier quality and control systems including; control of non-conforming
material, inventory control, inspection methods and 5S.
2013 – 2015
Mold Sustaining Engineer
NP Medical, Clinton, MA. (Nypro)
Responsible for all activities related to new molds, transfer molds, molding processes,
mold components and their associated validations.
2. Responsibilities
Work with injection molding vendors to ensure expectations are known and met.
Create Request for Quotes related to tooling.
Create validation plans and reports as related to molding, assembly and tooling
activities.
Specify mold construction and performance requirements.
Review and approval of vendor Validation Protocols and Reports.
Molded component inspection as required
Cpk/Ppk and Gage R&R management.
Work with R&D to develop and trouble shoot prototype tools.
Evaluate prototype tool performance and lessons learned for application to
production tools.
Work in a clean room environments.
Application or AQL to determine sampling requirements.
Vendor development.
Tooling Design Reviews
Spare components management
Manage approximately 50 tools
Project management for tool design and validations
2011- 2013 Senior Project Engineer
Injectronics Corporation, Clinton, MA.
Management of molding and assembly projects from quote to production for the medical
and commercial industries.
Key Experience and Responsibilities
Part design optimization for ease of molding and cost savings
Specification, quote and purchase of tooling.
Design and purchase of fixtures and robotics.
Works cell layouts.
Packaging design.
Clean room and sterilization.
Product validation – IQ, OQ and PQ
Customer and internal approval management.
Project planning and schedules.
Customer and vendor management.
Heat staking, ultrasonic welding and other secondary operation specification.
Tool, process and fixture trouble shooting.
Specification and/or design of inspection gauges and processes.
Work instructions and training of operators for assembly, secondary operations,
packaging and molding.
Budget creation and adherence.
Experience: Synventive Molding Solutions
Synventive Molding Solutions is an international provider for Hot Runner Systems,
hydraulic, pneumatic and temperature controls in addition to other products for the plastic
injection molding industry.
2008-2011
Manager of Research &Development, Asia
3. Synventive Molding Solutions, Suzhou, China
Established and managed the Synventive Asia R&D center. Responsible for engineering,
applications and product support. Travel globally in support of future and existing
customers.
Key Accomplishments and Responsibilities
Creation and management of the Asia RD department, its associated budget,
facility and equipment.
Responsible for four injection molding machines used primarily for product and
customer testing.
Design, details and assemblies of machined, fabricated and molded components
using ACAD and SolidWorks.
Designs and details created with knowledge of tolerance stack up, fits and
geometric tolerances. Corrective and preventive action implementation including;
“quality at the source”, control plans, fixtures/tools, automation, critical features,
work flow, documented processes, ISO, 5S, work simplification and training.
Corrective and preventive action implementation including; “quality at the
source”, control plans, fixtures/tools, automation, critical features, work flow,
documented processes, ISO, 5S, work simplification and training.
Understanding of standard manufacturing practices including; machining, molding
and sheet metal fabrication, components and assemblies.
Design of hot runner systems, hydraulic and pneumatic actuators, manifolds,
plumbing and molds.
Print reading; electrical, mechanical and schematic.
Technical sales and customer support, including start-up and trouble shooting.
Testing and mold assembly
Product development and launch of product line for high pressure, high speed
molding applications utilizing engineering grade resins.
Product development and launch of a high performance, low cost product line.
Exceeded cost reduction target of 40% over current product.
Author of and implementation of Global R&D ISO procedures.
Special product designs for customer specific projects.
Hired and trained all R&D personnel.
Product training of all Synventive Suzhou China personnel.
Global vendor management including; vendor selection and qualification,
scheduling, cost, development and component qualifications
Creation of product literature for sales, design and applications
Control plans for manufacturing process and part qualification for internal and
external use.
Management of international project teams including members from Germany,
Nederland, USA and China.
Management reporting and approval process including; ROI, cost, margin
concepts, sales forecasting, release schedule, verification and validation.
2003-2008 Project Engineer/Manager of Research &Development, North America, Manager of
Global Automated Engineering Tool Development Team
Synventive Molding Solutions, Peabody, MA.
4. Manager of five R&D personnel, in addition to six engineers focused on automating
engineering task for increased efficiency and error reduction. Four team members located
in Germany. Managed the assets of R&D, including; two injection molding machines and
ancillary equipment. Involved with and understanding of international, interdepartmental
processes and functions.
Key Accomplishments and Responsibilities
Responsible for two injection molding machines used primarily for product
customer testing.
Management of R&D personnel and priorities.
Design and detailing of machined, fabricated and molded components and
assemblies using ACAD and SolidWorks.
Mold Assembly and maintenance.
Checking of designs and details.
Global technical support.
Working with vendors to meet product requirements.
Participant in job review and production meetings.
Reduction in time to engineer customer projects by 50%
Reduction of BOM and design errors by 65%
New product line development and launch.
Creation of all product and technical manuals for North America.
Responsible for department budgets.
Member of the Global Product Strategy team
2001- 2003 Engineering Manager
Synventive Molding Solutions, Peabody, MA.
Manage a team of twelve Design Engineers, Project Engineers and CAE personnel.
Responsible for the quoting, design and application of Hot Runner
systems and mold plate assemblies for the injection molding industry.
Key Accomplishments and Responsibilities
Checking of details and assemblies.
Customer support.
Service support.
Corrective and preventive actions implemented; reducing BOM size by creating
“floor or free stock”, automation of repetitive task, training, global design
standards, and controlled model libraries.
Working with vendors to meet product requirements.
Design of customer projects using ACAD and SolidWorks.
Manufacturing project review meetings.
Responsible for the development of engineering software automation.
Member of the Operations Leadership Team
Member of the Global Engineering Resource Team.
Led the implementation of two product lines, including processes for all
affected departments.
Creating a costing application for the generation of manufacturing and
engineering labor standards and material cost, application tool is primarily used
for estimating job margins.
Travel to Europe, Asia and North America to support customers and branch
offices.
Product expert.
5. 1996 - 2001 Senior Project Engineer/Sustaining Engineering Manager
Synventive Molding Solutions (Dynisco, HotRunners), Gloucester, MA.
Managed a team of six engineers responsible for new product design, engineering tool
development and technical support.
Key Accomplishments
Managed the completion of rule driven Product Line Configurator within ERP
system.
Member of the ISO 9001 implementation team.
Created and authorized many ISO procedures including all those for New Product
Development
Product design using ACAD and SolidWorks
Development of many Standard Product Design Procedures.
Team Leader for interdepartmental product development projects.
Development of an electronic product library for customers
Developed internal revision controlled cad block library.
Active member of the Gross Margin Analysis Team.
1991-1996 Project Engineer, Blow Molding Engineering Manager
Synventive Molding Solutions (Dynisco, HotRunners), Gloucester, MA.
Responsible for injection blow molding hot runner engineering department.
Key Accomplishments
Completed and maintained a comprehensive product catalog
Created and maintained design guides for use by customers, sales, and
engineering.
Provided direct technical support to customers, sales, manufacturing, vendors and
engineering on and off site.
Key role in the development of product for the blow molding industry
1989.1991 Electro-Mechanical Designer
Flex Key, Gloucester, MA.
Designed keyboards and hand held terminals for military and commercial
applications. Coordinated projects from start to completion, working with
customers, vendors, and manufacturing. Generated artwork for silk screening
and printed circuit boards.
Education: 1980 Graduated Whittier Vocational High School (Mechanical Design and High School
diplomas. Art courses at North Shore Community College. Advanced College Algebra, Trigonometry and
Calculus, Northern Essex Community College.
Training/
Certifications: Certified RJG Master Molder I, Managing People, Managing Multiple Projects and
Deadlines (Duke9, Six Sigma Green Belt Training, Six Sigma basic (GE, Atlanta), Problem
Solving, FMEA (WPI), Process Capabilities and Statistical Analysis (WPI), DOE (WPI).
Cosmos FEA, ERP, ISO.
Skills: Stress analysis, heat transfer, thermal expansion, material selection, and
6. plastics processing knowledge used daily. Management of large international development
projects including sales projections, amortization, development cost, design and launch.
Understanding of international customs and business methods. Conversational Mandarin.
Software: AutoCAD, Pro/Engineer, SolidWorks, Visual Basic, Basic, Excel, MRP/ERP,
Various flow chart software, MS Project, Adobe, Power Point, .NET, CorelDRAW,
Visual.net.
Hobbies Freelance artist, photography and fitness
7. plastics processing knowledge used daily. Management of large international development
projects including sales projections, amortization, development cost, design and launch.
Understanding of international customs and business methods. Conversational Mandarin.
Software: AutoCAD, Pro/Engineer, SolidWorks, Visual Basic, Basic, Excel, MRP/ERP,
Various flow chart software, MS Project, Adobe, Power Point, .NET, CorelDRAW,
Visual.net.
Hobbies Freelance artist, photography and fitness