1. Malcolm Chapman
PROFILE
Mal has been trained via the degree course in both Chemical and Biochemical Engineering to IChemE accredited
standards. (MEng)
Design Experience: Front end and detailed design in a variety of industries, including oil and gas, petrochem,
pharmaceuticals and bulk chemicals. Generation and approval of process engineering documentation including Relief
Stream Design and Verification, P&IDs, operating and control philosophies, Hazop studies, hazardous area reviews,
equipment sizing and datasheets, commissioning and operating protocols.
Pressure Relief: Significant experience of pressure relief design across multiple industries, primarily petrochem, Oil
and gas and bulk chemical, including the design of new relief systems and verification of existing relief installations.
Project Engineering: Project management of capital projects, including equipment purchase, management of
contractors and construction management.
EMPLOYMENT AND RELEVENT EXPERIENCE HISTORY
2015 - Present Process Engineer; Aesica Pharmaceuticals
Role was to address technical issues and oversee programme development,
implementation and commissioning. Ensuring successful delivery of engineering
projects to agreed cost, and timeframes. Role also involved manufacturing support
and the design, tender and commissioning of plant modifications. This included where
necessary the preparation and completion of Validation documentation.
2012 - 2015 Senior Process Engineer; ABB Engineering Services
Relief and flare assurance work for BP AGT including checking and or approval of all
related Relief and flare calculations and documentation. Full Relief study from initial
prioritisation of sources, Hysys modelling and subsequent scenario reviews through
to the related Relief calculations, Flare modelling, Risk Ranking and mitigation work.
2011 - 2012 Senior Process Engineer; ABB Engineering Services
Completing third party verification of safety related process designs for both offshore
and onshore gas processing facilities. Areas assessed include relief and blowdown
systems, flare and vent design and HP/LP interfaces.
2010 - 2011 Senior Process Engineer; FUJIFILM Diosynth Biotechnologies
Commissioning and qualification of a new biopharmaceutical manufacturing facility.
Pressure relief design and pressure vessel registration assessment for multiple
projects, including formal approval of relief systems on the company's behalf.
Engineering management of several projects to install and validate new
pharmaceutical production processes into an existing facility.
2009-2010 Process Engineer; Sellafield Ltd
Site support for modifications to legacy site utilities for legacy waste decommissioning
and continuous improvement projects. Responsibilities included- HAZOP reviews.
Preparation of proposal documentation generation of process description and basis of
design documentation. P&IDs, datasheets, equipment sizing.
2008- 2009 Invista Ltd. (Wilton)
Production/Modification of PTMEG Polymerisation Area Process datasheets
Checking existing P& ID’s, Resolving HAZOP actions, Generation of relief stream
Mobile-07811 444200
malchapman@mailcity.com
DOB 19/11/1977
7 The Firlands
Marske-by-the-Sea
Cleveland
TS11 7AE
2. cases and subsequent relief device sizing. Preparation of control valve datasheets
Line/ Equipment / Valve lists.
2008 Simon Carves Ltd. (Wilton)
Updating Process documentation to “As built” status on a new LDPE plant for SABIC
Europe. Work involved defining changes required from Review of HAZOP and LOPA
actions and resolving actions via modification forms. The role involved
reviewing/producing DCS process Control narratives, SIS cause and effect logics, P&
IDs, and Equipment/Instrument/Valve schedules
2006 - 2008 Foster Wheeler Energy ltd. (Teesside)
Responsible for various projects from concept design studies, and sanction grade
design packages to plant technical support, modifications and feasibility studies.
Shut down projects (SABIC Petrochemicals, North Tees and Wilton)
Various smaller projects prepared to take place during for North Tees in 2007 and
Wilton 2008 shutdowns ranging from plant optimisation modifications, production of
maintenance/shut down procedures and general plant support.
Pressure Relief Design packages (based at FW offices)
Pressure relief studies for several clients. Including Identification of the sources of
over/under pressure from P+IDS and plant instructions. Calculation of over/under
pressure scenarios. Detailed sizing of relief valves and where more appropriate clear
definition of plant modifications to mitigate governing cases.
Relief and Blowdown study (SABIC Petrochemicals North Tees)
As the above Relief design packages but was progressed to include: Production of
detailed Relief stream dossiers. Production and management of modification
forms. Liaison to suppliers. Liaison to installation and construction contractors.
Approval of installation piping isometrics On site technical support.
Bio-diesel facility Design package (based at FW offices)
Development of Design package for scale up of a production of bio-diesel facility as
part of a multi discipline team Preliminary design prepared to support the submission
of a sanction grade estimate for the client.
2006 Avecia Biotechnology (Billingham, Cleveland)
Renewal of contract with a diversification of role at Avecia Biotechnology,
Responsible for several Design Engineering projects through the full lifecycle- from
concept design study then production of a sanction grade Design package through to
purchase, commissioning and validation qualification with an emphasis on process
engineering design and technical support.
2004-2006 Avecia Biotechnology (Billingham, Cleveland)
Avecia Biotechnology, Responsible for validation of processing equipment for new
product bulk APIs (usually at phase III clinical trials stage.)
2003-2004 Seraph Validation-Delta Biotechnology
Responsible to the Head of Validation to support in the Qualification process of an
existing biopharmaceutical facility.
2000-2003 Pharmatec Procip Ltd.
Pharmatec Procip, a member of the Fresenius AG group, involved in the design,
manufacture and installation of specialist equipment for the production of sterile
utilities, process systems to the pharmaceutical industry. Involvement was as a
Process engineer responsible from conceptual design through to commissioning and
handover.
