AMY FREEMAN
                                                      3086 Parfet Drive
                                                    Lakewood, CO 80215
                                                affreeman123@comcast.net
                                          (720) 261-7340 (C) / (303) 274-4186 (H)

SUMMARY OF QUALIFICATIONS

Accomplished product development engineering leader with over 15 years experience in product system
design, development, quality and manufacturing. Directs and leads technical engineering staff. Possess
strong problem solving abilities, a self starter that initiates and interprets with a focus on delivering new
products to market with aggressive schedules, and high quality expectations.

       Quality / Reliability Project Management                Process Engineer Project Management
       Research & Development                                  Six Sigma Certified Brown Belt / DFSS
       Failure Analysis                                        Statistical Modeling / Analysis
       Firmware analysis / debug                               Lean Manufacturing

PROFESSIONAL EXPERIENCE

Seagate Technology, Longmont, CO                                                              2002 – Present
Reliability Program Manager/Failure Analysis Engineer (2005 – Present)
Managed new product development for multi-billion dollar international hard disc drive industry leader.
Developed, evaluated, and maintained reliability systems involved in new product development. Qualification
expert for component selection and testing. Worked with cross functional teams in troubleshooting key failure
modes, identified issues to maintain high quality standards, with a focus on achieving time to market. Ensured
all testing and qualifications on or ahead of schedule, and managed multiple priorities on a daily basis.
Developed statistical methods to improve reliability predictions, providing in-depth failure analysis, and
improving organizational efficiencies.

               2 Terabyte green technology product was behind time to market, with no clear plan on
               execution. Initiated, developed and executed reliability plan that enabled product to reduce
               qualification schedule by 6 weeks. Ensured all critical testing specifications completed, quickly
               closed quality issues. Product arrived to market on scheduled release date.
               Reliability lead for new product targeted for emerging green energy market. Developed and
               executed plan that improved reliability performance by over 500% at product launch.
               Simultaneously, improved product field failure rate from 5% to less than 0.65% for OEM
               customers. Accurate reliability predictions saved millions of dollars in warranty reserve costs.
               Key product failure mode caused quality and customer failures. Analyzed and isolated data
               patterns of failure, and with cross functional team members, demonstrated issue due to code
               error. New code released to customers for all affected products, and failure mode eliminated.
               Prominent failure mode in OEM demonstration testbed. Analyzed and identified failure mode
               due to mechanical issue. Mechanical team tasked to fix issue, which required re-design.
               Product placed on stop ship until mechanical change implemented. Customer experience with
               new product was positive, with increased orders from OEM customers.

Program Manager – Process Engineering (2002-2005)
Managed new process development for multi-billion dollar international hard disc drive industry leader.
Responsible for new product introduction from development to volume shipment. Managed overseas
operations for process engineering. Duties included monitoring yields, improving process efficiencies for
factory automation, and ensuring high product quality.

               Product margin issue in volume production caused over 30% drop in factory yields. Created
               statistical analysis models as certified six sigma brown belt, and teamed with cross functional
               organizations, found source of yield issue. Improved yields over 30% in 9 month time period,
               and fix applied to all products. Received bonus and promotion for resolving critical product
               issue, enabling maximization of profitability on products.

               Initiated, developed and implemented new state of the testing technologies that improved
               quality and reliability and improved process efficiencies by 15%. Development of new quality
               test algorithms within test process produced a generation of best in class product offerings.
Celestica (Formerly AVAYA Communications), Westminster, CO                                  2001-2002

Process Engineer /Program Manager
Managed and directed daily engineering operations for multi-million dollar international lean manufacturing
company. Daily activities included troubleshooting all equipment, programming, and resolving quality issues.
Responsibilities included reporting to upper management updates for daily operations, quality, yield, cost
improvements, and supply chain management issues.

               Assumed leadership of underperforming product line in Shreveport, LA, with product yields
               below 30%. Developed and integrated equipment and product transfer to Westminster CO
               work site utilizing lean manufacturing techniques. Coordinated manufacturing process transfer
               and directed engineering teams for new product integration. Product transfer completed in 8
               weeks from projected transfer of 12 weeks, with no interruptions to customer shipments.
               Improved product yields to 94% in 4 months after product transfer. Customer lauded efforts for
               superior service and improved product quality, received bonus for successful project.

Lucent - Bell Laboratories - Research and Development, Westminster, CO                     2000-2001

Physical Designer
Responsible for design and development of new products for multi-billion dollar telecommunications industry
technology leader. Coordinated the design and manufacture of products with a diverse engineering and
business team. Duties included mechanical design and thermal finite element analysis.

              Detected and confirmed a physical design change was required to solve a two-year recurring
               firmware problem with telecommunications product. Isolated physical design error that caused
               the firmware problem. Redesigned, and implemented on all systems, with 20% improvement
               seen in data transmissions and firmware problems eliminated. Awarded bonus for success of
               project.

CoorsTEK, Golden, CO                                                                       1985 - 2000

Process Engineer (1997-2000) / Tool Design Engineer (1985-1990)
Process and tool design engineer for international engineering ceramic industry leader for high tech
applications. Responsible for manufacturing process, design, and quality of engineered ceramic products.
Initiated and invented new, state of the art processes that improved quality and reduced costs, meeting
customer specifications and improving customer satisfaction. Designed tooling and fixtures.

               Technical engineering team lead for several business units. Analyzed and defined processes,
               made recommendations for production and quality improvement that led to superior products at
               lower costs. Invented new technology for developing products.
               Developed and refined manufacturing process for ceramic product, targeting quality, cost and
               volume problems. Achieved major technological advancement in ceramic processing methods,
               using SPC techniques, with drastic improvements in quality and process repeatability.
               Technology breakthrough made possible mass production of ceramic fuse in volumes over 4
               million/week, at profitable margins, and eliminated 100% visual and dimensional inspection.


EDUCATION      B.S. Mechanical Engineering, Colorado State University, Fort Collins, CO

TECHNICAL      Certified Six Sigma Brown Belt, Solid Works, ProE, AutoCAD, Minitab, JMP, Perseus, Python,
               FUJICAM, Access, Excel, Crystal Reports, numerous MS applications, CNC programming,
               excellent skills in firmware analysis and debug.

REFERENCES Provided upon request.

Amy Freeman Resume June2009

  • 1.
    AMY FREEMAN 3086 Parfet Drive Lakewood, CO 80215 affreeman123@comcast.net (720) 261-7340 (C) / (303) 274-4186 (H) SUMMARY OF QUALIFICATIONS Accomplished product development engineering leader with over 15 years experience in product system design, development, quality and manufacturing. Directs and leads technical engineering staff. Possess strong problem solving abilities, a self starter that initiates and interprets with a focus on delivering new products to market with aggressive schedules, and high quality expectations. Quality / Reliability Project Management Process Engineer Project Management Research & Development Six Sigma Certified Brown Belt / DFSS Failure Analysis Statistical Modeling / Analysis Firmware analysis / debug Lean Manufacturing PROFESSIONAL EXPERIENCE Seagate Technology, Longmont, CO 2002 – Present Reliability Program Manager/Failure Analysis Engineer (2005 – Present) Managed new product development for multi-billion dollar international hard disc drive industry leader. Developed, evaluated, and maintained reliability systems involved in new product development. Qualification expert for component selection and testing. Worked with cross functional teams in troubleshooting key failure modes, identified issues to maintain high quality standards, with a focus on achieving time to market. Ensured all testing and qualifications on or ahead of schedule, and managed multiple priorities on a daily basis. Developed statistical methods to improve reliability predictions, providing in-depth failure analysis, and improving organizational efficiencies. 2 Terabyte green technology product was behind time to market, with no clear plan on execution. Initiated, developed and executed reliability plan that enabled product to reduce qualification schedule by 6 weeks. Ensured all critical testing specifications completed, quickly closed quality issues. Product arrived to market on scheduled release date. Reliability lead for new product targeted for emerging green energy market. Developed and executed plan that improved reliability performance by over 500% at product launch. Simultaneously, improved product field failure rate from 5% to less than 0.65% for OEM customers. Accurate reliability predictions saved millions of dollars in warranty reserve costs. Key product failure mode caused quality and customer failures. Analyzed and isolated data patterns of failure, and with cross functional team members, demonstrated issue due to code error. New code released to customers for all affected products, and failure mode eliminated. Prominent failure mode in OEM demonstration testbed. Analyzed and identified failure mode due to mechanical issue. Mechanical team tasked to fix issue, which required re-design. Product placed on stop ship until mechanical change implemented. Customer experience with new product was positive, with increased orders from OEM customers. Program Manager – Process Engineering (2002-2005) Managed new process development for multi-billion dollar international hard disc drive industry leader. Responsible for new product introduction from development to volume shipment. Managed overseas operations for process engineering. Duties included monitoring yields, improving process efficiencies for factory automation, and ensuring high product quality. Product margin issue in volume production caused over 30% drop in factory yields. Created statistical analysis models as certified six sigma brown belt, and teamed with cross functional organizations, found source of yield issue. Improved yields over 30% in 9 month time period, and fix applied to all products. Received bonus and promotion for resolving critical product issue, enabling maximization of profitability on products. Initiated, developed and implemented new state of the testing technologies that improved quality and reliability and improved process efficiencies by 15%. Development of new quality test algorithms within test process produced a generation of best in class product offerings.
  • 2.
    Celestica (Formerly AVAYACommunications), Westminster, CO 2001-2002 Process Engineer /Program Manager Managed and directed daily engineering operations for multi-million dollar international lean manufacturing company. Daily activities included troubleshooting all equipment, programming, and resolving quality issues. Responsibilities included reporting to upper management updates for daily operations, quality, yield, cost improvements, and supply chain management issues. Assumed leadership of underperforming product line in Shreveport, LA, with product yields below 30%. Developed and integrated equipment and product transfer to Westminster CO work site utilizing lean manufacturing techniques. Coordinated manufacturing process transfer and directed engineering teams for new product integration. Product transfer completed in 8 weeks from projected transfer of 12 weeks, with no interruptions to customer shipments. Improved product yields to 94% in 4 months after product transfer. Customer lauded efforts for superior service and improved product quality, received bonus for successful project. Lucent - Bell Laboratories - Research and Development, Westminster, CO 2000-2001 Physical Designer Responsible for design and development of new products for multi-billion dollar telecommunications industry technology leader. Coordinated the design and manufacture of products with a diverse engineering and business team. Duties included mechanical design and thermal finite element analysis.  Detected and confirmed a physical design change was required to solve a two-year recurring firmware problem with telecommunications product. Isolated physical design error that caused the firmware problem. Redesigned, and implemented on all systems, with 20% improvement seen in data transmissions and firmware problems eliminated. Awarded bonus for success of project. CoorsTEK, Golden, CO 1985 - 2000 Process Engineer (1997-2000) / Tool Design Engineer (1985-1990) Process and tool design engineer for international engineering ceramic industry leader for high tech applications. Responsible for manufacturing process, design, and quality of engineered ceramic products. Initiated and invented new, state of the art processes that improved quality and reduced costs, meeting customer specifications and improving customer satisfaction. Designed tooling and fixtures. Technical engineering team lead for several business units. Analyzed and defined processes, made recommendations for production and quality improvement that led to superior products at lower costs. Invented new technology for developing products. Developed and refined manufacturing process for ceramic product, targeting quality, cost and volume problems. Achieved major technological advancement in ceramic processing methods, using SPC techniques, with drastic improvements in quality and process repeatability. Technology breakthrough made possible mass production of ceramic fuse in volumes over 4 million/week, at profitable margins, and eliminated 100% visual and dimensional inspection. EDUCATION B.S. Mechanical Engineering, Colorado State University, Fort Collins, CO TECHNICAL Certified Six Sigma Brown Belt, Solid Works, ProE, AutoCAD, Minitab, JMP, Perseus, Python, FUJICAM, Access, Excel, Crystal Reports, numerous MS applications, CNC programming, excellent skills in firmware analysis and debug. REFERENCES Provided upon request.