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PCAPP Update
30 January 2013
Construction
2
Thank You for all
your support!
 Colorado Building
and Construction
Trades Council
 Colorado
Department of
Public Health and
Environment
 Pueblo County
(Certificate of
Designation)
 Citizens’ Advisory
Commission
PCAPP
Construction Completion
December 12, 2012
Safety
As of December 30, the PCAPP
project staff has accomplished:
 249 Safe Work Days
 1,375,177 Safe Work Hours
3
Staffing – 674 employees
 Bechtel Pueblo Team non-
manual: 575
 Pueblo – 571
– (151 Pueblo County hires ~ 26%)
(40 Colorado hires ~ 7%)
– Off-project locations – 4
 Construction Workers: 99
–Bechtel direct-hire – 27
–Subcontractor
personnel – 72
4
FCC Metrics
5
September 2012 Progress of 175 packages
as of December 21, 2012 (2 wk period of Performance)
In Box In Process
Hold
Comp'l or
Resolve
Accepted HGS/Gov't
10
4
95
12
36
0
10
20
30
40
50
60
70
80
90
100
In Box In Process Holding Comp'l Accepted
*
Current Snap Shot
157 147
95
48 36
18 28
127 139
0
20
40
60
80
100
120
140
160
180
200
In Box In Process Holding Comp'l Accepted
*
FCC Cum Progress to Date
Complete To Go
Systemization (Plant)
6
Systemization (People)
Accomplishments/On-going
Plant Management hired five personnel for
systemization activities, maintaining the cadre of
employees with chem demil experience (62%).
Looking Forward
• Aligning baseline ramp down with PCAPP needs
• Utilization of a functional Training Facility
7
Systemization Staffing
8
Staffing Plan – Six Month Look Ahead
9
TECHNICAL
Environmental
Permitting Engineer
Lab Operations Branch Shift
Leader
MINICAMS Technician
DAAMS Technician Inductively Coupled Plasma-
Mass Spectrometry Operator
High Performance Liquid
Chromatograph Operator
Wet Chemist Monitoring Instrument
Technician
Gas Chromatograph/Mass
Selective Detector Purge & Trap
Operator
Chemical Technician Lab Data Technician Monitoring Instrument
Technician
Control Systems
Engineer
Electrical Engineer HVAC Engineer
Nurse Practitioner
/Physician Assistant
Data Automation Engineer Mechanical Engineer
Paramedic
Staffing Plan (Cont.)
10
OPERATIONS & MAINTENANCE
Lab Hazard Waste Technician Computerized Maintenance
Management Software
Specialist
Electrical Technician
Instrument & Controls
Technician
Measurement & Test
Equipment Technician
Maintenance Supervisor
Maintenance Technical
Specialist
Mechanical Technician Operations Shift
Superintendent
Operations Superintendent Waste Operator Entry Support Area
Tender
Plant Operator Personal Protective
Equipment Technician
Process Supervisor
Startup Specialist Turnover Specialist Startup Team Supervisor
Hazardous Waste Shipper
Staffing Plan (Cont.)
11
SUPPORT
Sr. Lab Quality Assurance
Specialist
Lab Quality Assurance
Specialist
HR Associate
HR Generalist HR Recruiter Plant Safety Specialist
Project Controls Analyst Word Processor Statistician
Warehouse Data Clerk Laborer Data Entry Clerk
Quality Control Manager
Performance Review
On Dec. 19, the U.S. Small Business
Administration congratulated PCAPP for
meeting and nearly meeting all its Small
Business Goals, including:
 Small and Woman-Owned small businesses
– Achieved!
 HUB Zone – Achieved!
 Veteran-owned – Achieved!
 Small disadvantaged businesses – Nearly
Achieved!
 Service-disabled veteran-owned small
business – Nearly Achieved!
 Inception to Date, $100 million went to
businesses in Pueblo County (Of that, $75
million to small businesses)
12
Boiler Startup
The English Boiler is the first of 17 major systems to
become operational. The next phase, providing permanent
heat to the plant, is expected to be completed in the spring.
13
Steam Blow Testing
14
Steam flows from the Steam and Condensate
System during January testing.
Training Facility
15
Questions?
16

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PCAPP Update 30 January 2013

  • 2. Construction 2 Thank You for all your support!  Colorado Building and Construction Trades Council  Colorado Department of Public Health and Environment  Pueblo County (Certificate of Designation)  Citizens’ Advisory Commission PCAPP Construction Completion December 12, 2012
  • 3. Safety As of December 30, the PCAPP project staff has accomplished:  249 Safe Work Days  1,375,177 Safe Work Hours 3
  • 4. Staffing – 674 employees  Bechtel Pueblo Team non- manual: 575  Pueblo – 571 – (151 Pueblo County hires ~ 26%) (40 Colorado hires ~ 7%) – Off-project locations – 4  Construction Workers: 99 –Bechtel direct-hire – 27 –Subcontractor personnel – 72 4
  • 5. FCC Metrics 5 September 2012 Progress of 175 packages as of December 21, 2012 (2 wk period of Performance) In Box In Process Hold Comp'l or Resolve Accepted HGS/Gov't 10 4 95 12 36 0 10 20 30 40 50 60 70 80 90 100 In Box In Process Holding Comp'l Accepted * Current Snap Shot 157 147 95 48 36 18 28 127 139 0 20 40 60 80 100 120 140 160 180 200 In Box In Process Holding Comp'l Accepted * FCC Cum Progress to Date Complete To Go
  • 7. Systemization (People) Accomplishments/On-going Plant Management hired five personnel for systemization activities, maintaining the cadre of employees with chem demil experience (62%). Looking Forward • Aligning baseline ramp down with PCAPP needs • Utilization of a functional Training Facility 7
  • 9. Staffing Plan – Six Month Look Ahead 9 TECHNICAL Environmental Permitting Engineer Lab Operations Branch Shift Leader MINICAMS Technician DAAMS Technician Inductively Coupled Plasma- Mass Spectrometry Operator High Performance Liquid Chromatograph Operator Wet Chemist Monitoring Instrument Technician Gas Chromatograph/Mass Selective Detector Purge & Trap Operator Chemical Technician Lab Data Technician Monitoring Instrument Technician Control Systems Engineer Electrical Engineer HVAC Engineer Nurse Practitioner /Physician Assistant Data Automation Engineer Mechanical Engineer Paramedic
  • 10. Staffing Plan (Cont.) 10 OPERATIONS & MAINTENANCE Lab Hazard Waste Technician Computerized Maintenance Management Software Specialist Electrical Technician Instrument & Controls Technician Measurement & Test Equipment Technician Maintenance Supervisor Maintenance Technical Specialist Mechanical Technician Operations Shift Superintendent Operations Superintendent Waste Operator Entry Support Area Tender Plant Operator Personal Protective Equipment Technician Process Supervisor Startup Specialist Turnover Specialist Startup Team Supervisor Hazardous Waste Shipper
  • 11. Staffing Plan (Cont.) 11 SUPPORT Sr. Lab Quality Assurance Specialist Lab Quality Assurance Specialist HR Associate HR Generalist HR Recruiter Plant Safety Specialist Project Controls Analyst Word Processor Statistician Warehouse Data Clerk Laborer Data Entry Clerk Quality Control Manager
  • 12. Performance Review On Dec. 19, the U.S. Small Business Administration congratulated PCAPP for meeting and nearly meeting all its Small Business Goals, including:  Small and Woman-Owned small businesses – Achieved!  HUB Zone – Achieved!  Veteran-owned – Achieved!  Small disadvantaged businesses – Nearly Achieved!  Service-disabled veteran-owned small business – Nearly Achieved!  Inception to Date, $100 million went to businesses in Pueblo County (Of that, $75 million to small businesses) 12
  • 13. Boiler Startup The English Boiler is the first of 17 major systems to become operational. The next phase, providing permanent heat to the plant, is expected to be completed in the spring. 13
  • 14. Steam Blow Testing 14 Steam flows from the Steam and Condensate System during January testing.