Time-in-State is a performance management technology that uses process data to create process maps and define an optimal operating envelope. This increases efficiency, effectiveness and profitability for continuous process industries by improving production output by over 10% and energy efficiency by over 7%. The web-based interface provides visibility and empowers operations teams to proactively manage plant health and ensure predictable output without capital expenditures.
OEE System - Overall Equipment EffectivenessSatish Nande
OEE System - Data and Analytics - Reports. Complete details of the Overall Equipment Effectiveness. OEE (Overall Equipment Effectiveness) is the gold standard for measuring manufacturing productivity.
It identifies the percentage of manufacturing time that is truly productive. An OEE score of 100% means you are manufacturing only Good Parts, as fast as possible, with no Stop Time. In the language of OEE that means 100% Quality (only Good Parts), 100% Performance (as fast as possible), and 100% Availability (no Stop Time).
Software designed and developed by Werardt Systemss Pvt. Ltd. For more information please contact Mr. Satish Nande, Director. Email business@werardt.com or CALL +91 9011092405
Having the right equipment available at the right time can optimize productivity and reduce costs. Read about how an Asset Reliability Program can match demand with your revenue-producing assets. This whitepaper is focused on the Mining industry but the concepts apply to all industries that rely on heavy assets to generate revenue.
One of the major challenges for Gas Turbine users is to ensure high level of engine availability and reliability, and efficient operation during their complete life-cycle. For this purpose, Various maintenance approaches have been introduced over the years for the gas turbine maintenance: Breakdown Maintenance or Run to Failure, Preventive Maintenance or Scheduled Maintenance and Condition-Based Maintenance (CBM). Here the focus is on CBM or predictive maintenance.
OEE System - Overall Equipment EffectivenessSatish Nande
OEE System - Data and Analytics - Reports. Complete details of the Overall Equipment Effectiveness. OEE (Overall Equipment Effectiveness) is the gold standard for measuring manufacturing productivity.
It identifies the percentage of manufacturing time that is truly productive. An OEE score of 100% means you are manufacturing only Good Parts, as fast as possible, with no Stop Time. In the language of OEE that means 100% Quality (only Good Parts), 100% Performance (as fast as possible), and 100% Availability (no Stop Time).
Software designed and developed by Werardt Systemss Pvt. Ltd. For more information please contact Mr. Satish Nande, Director. Email business@werardt.com or CALL +91 9011092405
Having the right equipment available at the right time can optimize productivity and reduce costs. Read about how an Asset Reliability Program can match demand with your revenue-producing assets. This whitepaper is focused on the Mining industry but the concepts apply to all industries that rely on heavy assets to generate revenue.
One of the major challenges for Gas Turbine users is to ensure high level of engine availability and reliability, and efficient operation during their complete life-cycle. For this purpose, Various maintenance approaches have been introduced over the years for the gas turbine maintenance: Breakdown Maintenance or Run to Failure, Preventive Maintenance or Scheduled Maintenance and Condition-Based Maintenance (CBM). Here the focus is on CBM or predictive maintenance.
Many manufactured products can have a significant impact on the well-being of consumers. As such, it stands to reason that stringent requirements and standards be set firmly in place for their manufacture.
Arrelic end-to-end Reliability Management allows you to;
Identify and rectify equipment problems before they happen, Reduce maintenance costs and unplanned downtime.
RCM is used to develop scheduled maintenance plans in an efficient and cost-effective manner that will provide an acceptable level of operability and risk. It focuses on processes and systems to reduce the overall cost to maintain and operate assets. Arrelic Consulting assists industries in integrating assets and increasing return on investment by enhanced asset performance and reliability.
Maintenance strategy development and optimisation through Critical Asset Ranking, RCM Approach and cost benefit analysis ensures you the best maintenance plan.
Simple Steps to Improve Your Maintenance ProgramTranscat
Presented by John Bernet of Fluke Corporation, Fluke and Transcat detail the benefits of a proactive maintenance program and how it compares to historical reactive, preventive, and predictive maintenance schedules.
Are Your Process Automation Assets in Tune with Your Manufacturing Assets?ARC Advisory Group
Are Your Process Automation Assets in Tune with Your Manufacturing Assets?
The process industries could not survive without process automation. Sustained
effectiveness in process automation is a primary factor in achieving
Operational Excellence. Flawless execution,
the goal of effective process
automation, results in incremental business
performance improvements that drop
directly to the bottom line and have a major
impact on Return on Assets (ROA).
Ineffective automation can lead to poor
quality, low throughput, environmental
issues, and abuse of capital assets.
Cost cutting is too often seen as the only way to
improve performance in the process industries.
In reality there is a limit to what can be
eliminated before it becomes counter-productive.
Using automation to add value through more
effective use of manufacturing assets is a
superior approach that leads to higher
performance and improved overall operation.
Through statistical analysis tools and process improvement techniques, hospitals and other healthcare providers can save costs by reducing wasted materials.
Many manufactured products can have a significant impact on the well-being of consumers. As such, it stands to reason that stringent requirements and standards be set firmly in place for their manufacture.
Arrelic end-to-end Reliability Management allows you to;
Identify and rectify equipment problems before they happen, Reduce maintenance costs and unplanned downtime.
RCM is used to develop scheduled maintenance plans in an efficient and cost-effective manner that will provide an acceptable level of operability and risk. It focuses on processes and systems to reduce the overall cost to maintain and operate assets. Arrelic Consulting assists industries in integrating assets and increasing return on investment by enhanced asset performance and reliability.
Maintenance strategy development and optimisation through Critical Asset Ranking, RCM Approach and cost benefit analysis ensures you the best maintenance plan.
Simple Steps to Improve Your Maintenance ProgramTranscat
Presented by John Bernet of Fluke Corporation, Fluke and Transcat detail the benefits of a proactive maintenance program and how it compares to historical reactive, preventive, and predictive maintenance schedules.
Are Your Process Automation Assets in Tune with Your Manufacturing Assets?ARC Advisory Group
Are Your Process Automation Assets in Tune with Your Manufacturing Assets?
The process industries could not survive without process automation. Sustained
effectiveness in process automation is a primary factor in achieving
Operational Excellence. Flawless execution,
the goal of effective process
automation, results in incremental business
performance improvements that drop
directly to the bottom line and have a major
impact on Return on Assets (ROA).
Ineffective automation can lead to poor
quality, low throughput, environmental
issues, and abuse of capital assets.
Cost cutting is too often seen as the only way to
improve performance in the process industries.
In reality there is a limit to what can be
eliminated before it becomes counter-productive.
Using automation to add value through more
effective use of manufacturing assets is a
superior approach that leads to higher
performance and improved overall operation.
Through statistical analysis tools and process improvement techniques, hospitals and other healthcare providers can save costs by reducing wasted materials.
'A star is a luminous sphere of plasma held together by its own gravity. The nearest star to Earth is the Sun. Many other stars are visible to the naked eye from Earth during the night, appearing as a multitude of fixed luminous points in the sky due to their immense distance from Earth. Historically, the most prominent stars were grouped into constellations and asterisms, the brightest of which gained proper names. Astronomers have assembled star catalogues that identify the known stars and provide standardised stellar designations. However, most of the stars in the Universe, including all stars outside our galaxy, the Milky Way, are invisible to the naked eye from Earth. Indeed, most are invisible from Earth even through the most powerful telescopes.'
This document is intended to serve as a guide for
professionals in the High Volume Manufacturing Industries who want to understand what Overall Equipment Effectiveness (OEE) can deliver for their business.
The International Journal of Engineering & Science is aimed at providing a platform for researchers, engineers, scientists, or educators to publish their original research results, to exchange new ideas, to disseminate information in innovative designs, engineering experiences and technological skills. It is also the Journal's objective to promote engineering and technology education. All papers submitted to the Journal will be blind peer-reviewed. Only original articles will be published.
Drive Profitability with Big Data Analytics: from Asset to Operations Optimiz...GE Software
Industrial companies are using big data analytics in ways
that impact the bottom line - from asset optimization
resulting from proactive management through operations
optimization derived from analytic insights. See how
Predictivity solutions are leading the way to enable
powerful financial impacts along the full spectrum of
analytic adoption across multiple business lines.
APM is a holistic approach used to ensure that the business of caring for corporation’s maintainable assets is done in the most cost-effective manner to promote asset longevity, performance and capability.
It cultivates a partnership between operations and maintenance, whose common goal is equipment uptime.
APM optimize the equipment performance and reliability on daily basis.
It will help to identify the current asset health and able to provide a long term view to drive capital planning.
Visibility into complete lifecycle of asset – Understanding the Economic Value Add
Aligning asset performance to corporate performance
An effective APM process involves the development and implementation of reliability programs for operational assets coupled with application of ongoing performance monitoring and improvement to drive program optimization overtime.
The Critical KPI to drive Manufacturing ProductivityJason Corder
A net reduction in cost of operations directly and positively affects the bottom line. Companies can boost revenue without sacrificing profitability by factoring in long-term debt-to capital ratio. Since finance puts a premium on a company’s ability to maximize productivity and use existing assets, you have to continually measure, analyze, and adjust your processes. This is accomplished by a rigorous practice of productivity gains, cost cutting with increased efficiencies, and maximizing returns on fixed assets.
Design, transform and run intelligent industrial asset optimization operations Genpact Ltd
Manufacturing companies can utilize analytics led asset optimization solutions to enable greater control over performance and utilization, increasing revenues while reducing service costs.
Meeting the challenges to adopt visual production management systems hms-whit...Ariel Lerer
This White Paper will provide an essential understanding of different initiatives towards having a Visual Production Management system, (VPMS), in a manufacturing environment. Also insights about why? and how? to implement a VPMS, highlighting the benefits of taking these actions, and further across your environment creating a learning organization.
Download from www.hmswebsite.com/vpms-white-paper/
1. State
Time In
®
Leading Energy Solutions
Efficient. Effective. Profitable.
www.mtechindustrial.com
ENDORSED
Time-in-State®
is a performance management techno-
logy that increases Efficiency, Effectiveness and
Profit. It enables processing plants to improve
production output by more than 10% and increase
energy efficiency by more than 7%.
Time-in-State®
boosts margins by delivering operating
cost reduction and effective asset utilization without
the need for capital expenditure.
2. A simplistic web-based interface offers visibility of the health of
the operations anywhere in the world. While this keeps all
informed, its most important benefit is the empowerment of the
operations team by providing them with a tool that not only
informs but assists in delivering predicable output from the plant
to all interested parties. In summary, it is a tool that ensures no
surprises for management while taking away the guesswork for
the operations team.
EFFICIENT
PROFIT
EFFECTIVE - Mining Beneficiation.
- Food and Beverage.
- Water Reticulation.
- Power Generation.
- Petro-Chemical.
- Chemical.
- Paper.
- Steel.
Time-in-state®
is used in
Continuous
Process
Industries
WEB-BASED
Most continuous production processes operate for less than 30% of the time in ideal
state representing substantial losses in terms of production output, costs, quality,
asset performance and impact on the environment.
Simplify your plant data into a
pro-active management tool
To implement Time-in-State®
:
Time-In-State®
(TIS) converts process data into process maps.
Time-In-State®
Delivers:
TIS process maps define key
influencing factors and
boundary conditions for
optimum operating envelope.
Characterise as-is status of
plant health.
Identification & qualification
of opportunity.
Root cause assessments.
Define Optimum Operating Envelope (OOE).
Management of OEE.
Pro-active management.
Standardised corrective actions.
Increase % time in ideal state.
Capture human capital.
Predictability.
Empowerment.
Operational risk management.
Connect process to finance.
Define yourOptimum Operating Envelope (OEE)/Ideal state.
Automated model for pro-active management.
Simplification of KPI’s.
Increase % time in ideal state.
Stabilise process, ensure predictability.
Standardised corrective/preventative actions.
Automated reporting.
No capital outlay required.
Installed instrumentation infrastructure.
Technical and Operational personnel.
Technical Data.
Time-In-State facilitator.
From the process maps an automated model is built and displayed. The
dial indicated on the left is operated in the ideal state. The bars on the
right indicate the key influencing factors that influence the ideal state of
OOE. This functionalitydelivers an automated interpretation of operating/
equipment conditions and facilitates pro-active implementation of
standardised corrective actions.
3. ADVANTAGES
1. Improved bottom line.
2. Increased time in ideal state.
3. Improved energy efficiency.
4. Ownership.
5. Improved conversion efficiency (yield).
6. Extended equipment life.
7. Predictable quality.
8. Standardised actions.
9. Continuous Improvement.
The implementations of Time-In-State was
a fairly easy process, we saw a significant
improvement in plant performance and created
a sense of stability and predictability.
Stephan van Zyl,
Superintendent Metallurgy,
Nkomati Nickel JV , MMZ plant
We saw improved recoveries,
improvement in the quality of
the product, so it was a huge
financial benefit.
Manie Potgieter,
Production manager,
Nkomati Nickel JV, MMZ plant
It is a much simpler and easier way for the
operator in the control room to know: this is the
first thing I need to go and do, and that had a
real time effect on the production of the plant.
Stiaan Burden,
Vice President Business Development, ABB- Full Service,
Sub-Sahara Africa
Getting real facts and not
misguided opinions from open
forums for optimisation.
Grant Cocburn,
Metallurgical Specialist,
Nkomati Nickel JV, MMZ plant
Time-In-State clients:
CONTACT:
IME Solutions:
Time-in-State
Please watch
our video:
Dr Kobus van der Merwe
+27 (0)82 656 5601
kobus@IMESolutions.co.za
M-Tech Industrial
24 Totius street, Totius Park,
Potchefstroom, South Africa
Jaco van der Merwe
+27 (0)83 373 5122
javdm@mtechindustrial.com