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State
Time In
®
Leading Energy Solutions
Efficient. Effective. Profitable.
www.mtechindustrial.com
ENDORSED
Time-in-State®
is a performance management techno-
logy that increases Efficiency, Effectiveness and
Profit. It enables processing plants to improve
production output by more than 10% and increase
energy efficiency by more than 7%.
Time-in-State®
boosts margins by delivering operating
cost reduction and effective asset utilization without
the need for capital expenditure.
A simplistic web-based interface offers visibility of the health of
the operations anywhere in the world. While this keeps all
informed, its most important benefit is the empowerment of the
operations team by providing them with a tool that not only
informs but assists in delivering predicable output from the plant
to all interested parties. In summary, it is a tool that ensures no
surprises for management while taking away the guesswork for
the operations team.
EFFICIENT
PROFIT
EFFECTIVE - Mining Beneficiation.
- Food and Beverage.
- Water Reticulation.
- Power Generation.
- Petro-Chemical.
- Chemical.
- Paper.
- Steel.
Time-in-state®
is used in
Continuous
Process
Industries
WEB-BASED
Most continuous production processes operate for less than 30% of the time in ideal
state representing substantial losses in terms of production output, costs, quality,
asset performance and impact on the environment.
Simplify your plant data into a
pro-active management tool
To implement Time-in-State®
:
Time-In-State®
(TIS) converts process data into process maps.
Time-In-State®
Delivers:
TIS process maps define key
influencing factors and
boundary conditions for
optimum operating envelope.
Characterise as-is status of
plant health.
Identification & qualification
of opportunity.
Root cause assessments.
Define Optimum Operating Envelope (OOE).
Management of OEE.
Pro-active management.
Standardised corrective actions.
Increase % time in ideal state.
Capture human capital.
Predictability.
Empowerment.
Operational risk management.
Connect process to finance.
Define yourOptimum Operating Envelope (OEE)/Ideal state.
Automated model for pro-active management.
Simplification of KPI’s.
Increase % time in ideal state.
Stabilise process, ensure predictability.
Standardised corrective/preventative actions.
Automated reporting.
No capital outlay required.
Installed instrumentation infrastructure.
Technical and Operational personnel.
Technical Data.
Time-In-State facilitator.
From the process maps an automated model is built and displayed. The
dial indicated on the left is operated in the ideal state. The bars on the
right indicate the key influencing factors that influence the ideal state of
OOE. This functionalitydelivers an automated interpretation of operating/
equipment conditions and facilitates pro-active implementation of
standardised corrective actions.
ADVANTAGES
1. Improved bottom line.
2. Increased time in ideal state.
3. Improved energy efficiency.
4. Ownership.
5. Improved conversion efficiency (yield).
6. Extended equipment life.
7. Predictable quality.
8. Standardised actions.
9. Continuous Improvement.
The implementations of Time-In-State was
a fairly easy process, we saw a significant
improvement in plant performance and created
a sense of stability and predictability.
Stephan van Zyl,
Superintendent Metallurgy,
Nkomati Nickel JV , MMZ plant
We saw improved recoveries,
improvement in the quality of
the product, so it was a huge
financial benefit.
Manie Potgieter,
Production manager,
Nkomati Nickel JV, MMZ plant
It is a much simpler and easier way for the
operator in the control room to know: this is the
first thing I need to go and do, and that had a
real time effect on the production of the plant.
Stiaan Burden,
Vice President Business Development, ABB- Full Service,
Sub-Sahara Africa
Getting real facts and not
misguided opinions from open
forums for optimisation.
Grant Cocburn,
Metallurgical Specialist,
Nkomati Nickel JV, MMZ plant
Time-In-State clients:
CONTACT:
IME Solutions:
Time-in-State
Please watch
our video:
Dr Kobus van der Merwe
+27 (0)82 656 5601
kobus@IMESolutions.co.za
M-Tech Industrial
24 Totius street, Totius Park,
Potchefstroom, South Africa
Jaco van der Merwe
+27 (0)83 373 5122
javdm@mtechindustrial.com

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TISBrochure1

  • 1. State Time In ® Leading Energy Solutions Efficient. Effective. Profitable. www.mtechindustrial.com ENDORSED Time-in-State® is a performance management techno- logy that increases Efficiency, Effectiveness and Profit. It enables processing plants to improve production output by more than 10% and increase energy efficiency by more than 7%. Time-in-State® boosts margins by delivering operating cost reduction and effective asset utilization without the need for capital expenditure.
  • 2. A simplistic web-based interface offers visibility of the health of the operations anywhere in the world. While this keeps all informed, its most important benefit is the empowerment of the operations team by providing them with a tool that not only informs but assists in delivering predicable output from the plant to all interested parties. In summary, it is a tool that ensures no surprises for management while taking away the guesswork for the operations team. EFFICIENT PROFIT EFFECTIVE - Mining Beneficiation. - Food and Beverage. - Water Reticulation. - Power Generation. - Petro-Chemical. - Chemical. - Paper. - Steel. Time-in-state® is used in Continuous Process Industries WEB-BASED Most continuous production processes operate for less than 30% of the time in ideal state representing substantial losses in terms of production output, costs, quality, asset performance and impact on the environment. Simplify your plant data into a pro-active management tool To implement Time-in-State® : Time-In-State® (TIS) converts process data into process maps. Time-In-State® Delivers: TIS process maps define key influencing factors and boundary conditions for optimum operating envelope. Characterise as-is status of plant health. Identification & qualification of opportunity. Root cause assessments. Define Optimum Operating Envelope (OOE). Management of OEE. Pro-active management. Standardised corrective actions. Increase % time in ideal state. Capture human capital. Predictability. Empowerment. Operational risk management. Connect process to finance. Define yourOptimum Operating Envelope (OEE)/Ideal state. Automated model for pro-active management. Simplification of KPI’s. Increase % time in ideal state. Stabilise process, ensure predictability. Standardised corrective/preventative actions. Automated reporting. No capital outlay required. Installed instrumentation infrastructure. Technical and Operational personnel. Technical Data. Time-In-State facilitator. From the process maps an automated model is built and displayed. The dial indicated on the left is operated in the ideal state. The bars on the right indicate the key influencing factors that influence the ideal state of OOE. This functionalitydelivers an automated interpretation of operating/ equipment conditions and facilitates pro-active implementation of standardised corrective actions.
  • 3. ADVANTAGES 1. Improved bottom line. 2. Increased time in ideal state. 3. Improved energy efficiency. 4. Ownership. 5. Improved conversion efficiency (yield). 6. Extended equipment life. 7. Predictable quality. 8. Standardised actions. 9. Continuous Improvement. The implementations of Time-In-State was a fairly easy process, we saw a significant improvement in plant performance and created a sense of stability and predictability. Stephan van Zyl, Superintendent Metallurgy, Nkomati Nickel JV , MMZ plant We saw improved recoveries, improvement in the quality of the product, so it was a huge financial benefit. Manie Potgieter, Production manager, Nkomati Nickel JV, MMZ plant It is a much simpler and easier way for the operator in the control room to know: this is the first thing I need to go and do, and that had a real time effect on the production of the plant. Stiaan Burden, Vice President Business Development, ABB- Full Service, Sub-Sahara Africa Getting real facts and not misguided opinions from open forums for optimisation. Grant Cocburn, Metallurgical Specialist, Nkomati Nickel JV, MMZ plant Time-In-State clients: CONTACT: IME Solutions: Time-in-State Please watch our video: Dr Kobus van der Merwe +27 (0)82 656 5601 kobus@IMESolutions.co.za M-Tech Industrial 24 Totius street, Totius Park, Potchefstroom, South Africa Jaco van der Merwe +27 (0)83 373 5122 javdm@mtechindustrial.com