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CAVITY WALL
Malay Talaviya
i
CONTENTS
ABSTRACT …………………………………………………………….………….…….I
INTRODUCTION………………………………………………………………….……1
PROPERTIES OF CAVITY WALLS………………………………………………....2
Structural Properties………………………………………………………………………2
Resistance to Moisture Penetration…………………………………………………….…2
Rain Screen Wall………………………………………………………………………….2
Condensation…………………………………………………………………………..….2
Thermal Properties………………………………………………………………………...3
ADVANTAGES…………………………………………………………………………4
Cavity wall insulation saves money………………………………………………………4
improves home comfort and well-being…………………………………………………..4
i
A B S T R A C T
This Technical Notes covers brick masonry cavity walls. Description of the properties
of cavity walls, including structural properties, water penetration resistance, fire resistance,
and thermal and sound transmission properties are included. Theories for structural design are
introduced. Recommendations for cavities, flashing, expansion joints, ties and other related
subjects are covered.
Key Words: brick, cavity wall, design, expansion joints, fire resistance, flashing, structural,
thermal resistance, ties, veneer.
1
INTRODUCTION
INTRODUCTION:-
Simply stated, a cavity wall is two withes of masonry, separated by a cavity of
varying dimension. The masonry withes may consist of solid brick, structural clay tile, or
concrete masonry units and are bonded together with masonry ties. The cavity (ranging from
2 inches to 4 1/2 inches in width) may or may not contain insulation. Combining these
elements with a sound structural design, appropriate details, quality materials and good
workmanship will result in high performance cavity walls.
Cavity walls, long common in Europe, were first built in the United States as early as
1850. However, it was not until 1937 that this type of construction gained official acceptance
by any building code or construction agency in the U.S. Since then, interest in and use of
cavity walls in this country has increased rapidly. Extensive testing and research and
empirical evidence of existing cavity wall construction has been used to determine cavity
wall properties and performance. Cavity walls are often regarded as the premier masonry wall
system.
1
INTRODUCTION
INTRODUCTION:-
Simply stated, a cavity wall is two withes of masonry, separated by a cavity of
varying dimension. The masonry withes may consist of solid brick, structural clay tile, or
concrete masonry units and are bonded together with masonry ties. The cavity (ranging from
2 inches to 4 1/2 inches in width) may or may not contain insulation. Combining these
elements with a sound structural design, appropriate details, quality materials and good
workmanship will result in high performance cavity walls.
Cavity walls, long common in Europe, were first built in the United States as early as
1850. However, it was not until 1937 that this type of construction gained official acceptance
by any building code or construction agency in the U.S. Since then, interest in and use of
cavity walls in this country has increased rapidly. Extensive testing and research and
empirical evidence of existing cavity wall construction has been used to determine cavity
wall properties and performance. Cavity walls are often regarded as the premier masonry wall
system.
1
INTRODUCTION
INTRODUCTION:-
Simply stated, a cavity wall is two withes of masonry, separated by a cavity of
varying dimension. The masonry withes may consist of solid brick, structural clay tile, or
concrete masonry units and are bonded together with masonry ties. The cavity (ranging from
2 inches to 4 1/2 inches in width) may or may not contain insulation. Combining these
elements with a sound structural design, appropriate details, quality materials and good
workmanship will result in high performance cavity walls.
Cavity walls, long common in Europe, were first built in the United States as early as
1850. However, it was not until 1937 that this type of construction gained official acceptance
by any building code or construction agency in the U.S. Since then, interest in and use of
cavity walls in this country has increased rapidly. Extensive testing and research and
empirical evidence of existing cavity wall construction has been used to determine cavity
wall properties and performance. Cavity walls are often regarded as the premier masonry wall
system.
2
PROPERTIES OF CAVITY WALLS
Structural Properties:-
Properly designed, detailed and constructed cavity walls may be used in any building
requiring load bearing or non-load bearing walls. The increased flexibility by the separation
of the withes and the use of metal ties permits more freedom from differential movement
between the withes. This is extremely important in today's construction which makes use of
many combinations of dissimilar materials. The structural behaviour of cavity walls is
complex because of the interaction of the withes, ties and support conditions. Typically, the
inner wither of a cavity wall is designed to support the weight of floors, roofs and live loads.
The outer wither is mainly non-load bearing. Out-of plane loads are shared by the withes in
proportion to their stiffness's and the stiffness of the connecting ties. Walls tied together by
brick headers (masonry bonded hollow walls or utility walls) behave differently from walls
tied together by metal ties. Information on masonry bonded hollow walls (utility walls) can
be found in other technical literature
.
Resistance to Moisture Penetration:-
One of the major functions of an exterior wall is to resist moisture penetration. A
brick masonry cavity wall, properly designed and built, is virtually resistant to water
penetration through the entire wall assembly. The outside wither may permit some moisture
penetration, but the overall design of the cavity wall assembly accommodates this expected
infiltration. It should be assumed that wind-driven rain will penetrate the exterior wither of
brick masonry. A cavity wall is designed as a drainage wall system, so that any moisture
which does penetrate the exterior wither will run down the back face of the exterior wither to
the bottom of the cavity where it is diverted to the outside by flashing and weep holes. For
further discussion of moisture penetration.
Rain Screen Walls:-
Cavity walls can also be designed as pressure-equalized rain screen walls. This wall
system provides compartmented air spaces with vents at the top and bottom of the cavity
allowing wind pressures to equalize between the cavity and the exterior. In theory, the outer
wither is essentially an open rain screen that eliminates water penetration due to air pressure
differences. Although pressure-equalized rain screen walls can provide increased resistance
to water penetration, they are more difficult to design, detail and construct. They are typically
used in projects located in areas which receive high volumes of wind-driven rain and when
resistance to water penetration is of prime concern.
Condensation:-
Although moisture penetration due to wind-driven rain may be a major concern,
condensation may also be a problem in certain climates and occupancies. Differences in
humidity between inside and outside air will cause vapour flow within the wall and, unless
controlled, this vapour may condense within the wall under certain temperature conditions.
This condensation may contribute to efflorescence when soluble salts are present, corrosion
of metal ties or disintegration of the masonry units. will help determine the points in a wall
system where condensation may occur.
3
Thermal Properties:-
Heat losses and heat gains through masonry walls can be minimized by the use of
cavity wall construction. The separation of the exterior and interior withes by the cavity
eliminates or reduces thermal bridging and allows a large amount of heat to be absorbed and
dissipated in the outer wither and cavity before reaching the inner wither and the building
interior. The cavity provides an excellent location to incorporate insulation in the wall
assembly. Insulation can be placed in the air space by using a rigid board attached to the
backing or by completely filling the air space with granular fill or foam. Insulation may also
be placed in the cores of the backing wither, such as granular fill in concrete block. Finally,
the interior side of the cavity wall may be finished with insulation and gypsum board.
3
Thermal Properties:-
Heat losses and heat gains through masonry walls can be minimized by the use of
cavity wall construction. The separation of the exterior and interior withes by the cavity
eliminates or reduces thermal bridging and allows a large amount of heat to be absorbed and
dissipated in the outer wither and cavity before reaching the inner wither and the building
interior. The cavity provides an excellent location to incorporate insulation in the wall
assembly. Insulation can be placed in the air space by using a rigid board attached to the
backing or by completely filling the air space with granular fill or foam. Insulation may also
be placed in the cores of the backing wither, such as granular fill in concrete block. Finally,
the interior side of the cavity wall may be finished with insulation and gypsum board.
3
Thermal Properties:-
Heat losses and heat gains through masonry walls can be minimized by the use of
cavity wall construction. The separation of the exterior and interior withes by the cavity
eliminates or reduces thermal bridging and allows a large amount of heat to be absorbed and
dissipated in the outer wither and cavity before reaching the inner wither and the building
interior. The cavity provides an excellent location to incorporate insulation in the wall
assembly. Insulation can be placed in the air space by using a rigid board attached to the
backing or by completely filling the air space with granular fill or foam. Insulation may also
be placed in the cores of the backing wither, such as granular fill in concrete block. Finally,
the interior side of the cavity wall may be finished with insulation and gypsum board.
4
ADVANTAGES
 Cavity wall insulation saves money
According to figures published by the Institute for Building Research in Hanover in
October 2007, only 10 % of the current building stock was built after the energy crisis of the
1970s. Thus, only 10 % of buildings come close to meeting the requirements of the Energy
Saving Regulations (2nd issue) of 1982. Since then the requirements have become more
stringent with, of course, the intention of reducing energy consumption even further. This can
only be achieved, however, with extensive renovation or rebuilding measures. Houses built in
north Germany between 1900 and 1970 were, as a rule, constructed with cavity walls: The
internal masonry shell is load-bearing and the external shell provides protection against the
elements. Between these two walls there is an air gap of 4 cm to 9 cm. It is the case that an
un-insulated detached house loses 25 % of its heat energy via the outer walls so, clearly, it
makes good sense to insulate the walls of existing houses. In this way savings of up to 15 %
of the heating energy costs for a detached house can be achieved. Cavity wall insulation of
existing houses is, thus, extremely cost-effective. The investment can pay for itself within a
few years.
 improves home comfort and well-being
An un-insulated external wall with an air gap has a co-efficient of heat transfer (U-
value) of about 1.5 W/m2K. If a 6 cm air gap (TCG 045) is insulated, this figure is reduced to
0.5 W/m2K. This represents a reduction of about 66 %. The reduction in heat transfer results
in a temperature rise of the interior wall surface which, in turn, leads to improved home
comfort and wellbeing and reduces the risk of mildew growth.
4
ADVANTAGES
 Cavity wall insulation saves money
According to figures published by the Institute for Building Research in Hanover in
October 2007, only 10 % of the current building stock was built after the energy crisis of the
1970s. Thus, only 10 % of buildings come close to meeting the requirements of the Energy
Saving Regulations (2nd issue) of 1982. Since then the requirements have become more
stringent with, of course, the intention of reducing energy consumption even further. This can
only be achieved, however, with extensive renovation or rebuilding measures. Houses built in
north Germany between 1900 and 1970 were, as a rule, constructed with cavity walls: The
internal masonry shell is load-bearing and the external shell provides protection against the
elements. Between these two walls there is an air gap of 4 cm to 9 cm. It is the case that an
un-insulated detached house loses 25 % of its heat energy via the outer walls so, clearly, it
makes good sense to insulate the walls of existing houses. In this way savings of up to 15 %
of the heating energy costs for a detached house can be achieved. Cavity wall insulation of
existing houses is, thus, extremely cost-effective. The investment can pay for itself within a
few years.
 improves home comfort and well-being
An un-insulated external wall with an air gap has a co-efficient of heat transfer (U-
value) of about 1.5 W/m2K. If a 6 cm air gap (TCG 045) is insulated, this figure is reduced to
0.5 W/m2K. This represents a reduction of about 66 %. The reduction in heat transfer results
in a temperature rise of the interior wall surface which, in turn, leads to improved home
comfort and wellbeing and reduces the risk of mildew growth.
4
ADVANTAGES
 Cavity wall insulation saves money
According to figures published by the Institute for Building Research in Hanover in
October 2007, only 10 % of the current building stock was built after the energy crisis of the
1970s. Thus, only 10 % of buildings come close to meeting the requirements of the Energy
Saving Regulations (2nd issue) of 1982. Since then the requirements have become more
stringent with, of course, the intention of reducing energy consumption even further. This can
only be achieved, however, with extensive renovation or rebuilding measures. Houses built in
north Germany between 1900 and 1970 were, as a rule, constructed with cavity walls: The
internal masonry shell is load-bearing and the external shell provides protection against the
elements. Between these two walls there is an air gap of 4 cm to 9 cm. It is the case that an
un-insulated detached house loses 25 % of its heat energy via the outer walls so, clearly, it
makes good sense to insulate the walls of existing houses. In this way savings of up to 15 %
of the heating energy costs for a detached house can be achieved. Cavity wall insulation of
existing houses is, thus, extremely cost-effective. The investment can pay for itself within a
few years.
 improves home comfort and well-being
An un-insulated external wall with an air gap has a co-efficient of heat transfer (U-
value) of about 1.5 W/m2K. If a 6 cm air gap (TCG 045) is insulated, this figure is reduced to
0.5 W/m2K. This represents a reduction of about 66 %. The reduction in heat transfer results
in a temperature rise of the interior wall surface which, in turn, leads to improved home
comfort and wellbeing and reduces the risk of mildew growth.

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Cavity wall

  • 2. i CONTENTS ABSTRACT …………………………………………………………….………….…….I INTRODUCTION………………………………………………………………….……1 PROPERTIES OF CAVITY WALLS………………………………………………....2 Structural Properties………………………………………………………………………2 Resistance to Moisture Penetration…………………………………………………….…2 Rain Screen Wall………………………………………………………………………….2 Condensation…………………………………………………………………………..….2 Thermal Properties………………………………………………………………………...3 ADVANTAGES…………………………………………………………………………4 Cavity wall insulation saves money………………………………………………………4 improves home comfort and well-being…………………………………………………..4
  • 3. i A B S T R A C T This Technical Notes covers brick masonry cavity walls. Description of the properties of cavity walls, including structural properties, water penetration resistance, fire resistance, and thermal and sound transmission properties are included. Theories for structural design are introduced. Recommendations for cavities, flashing, expansion joints, ties and other related subjects are covered. Key Words: brick, cavity wall, design, expansion joints, fire resistance, flashing, structural, thermal resistance, ties, veneer.
  • 4. 1 INTRODUCTION INTRODUCTION:- Simply stated, a cavity wall is two withes of masonry, separated by a cavity of varying dimension. The masonry withes may consist of solid brick, structural clay tile, or concrete masonry units and are bonded together with masonry ties. The cavity (ranging from 2 inches to 4 1/2 inches in width) may or may not contain insulation. Combining these elements with a sound structural design, appropriate details, quality materials and good workmanship will result in high performance cavity walls. Cavity walls, long common in Europe, were first built in the United States as early as 1850. However, it was not until 1937 that this type of construction gained official acceptance by any building code or construction agency in the U.S. Since then, interest in and use of cavity walls in this country has increased rapidly. Extensive testing and research and empirical evidence of existing cavity wall construction has been used to determine cavity wall properties and performance. Cavity walls are often regarded as the premier masonry wall system. 1 INTRODUCTION INTRODUCTION:- Simply stated, a cavity wall is two withes of masonry, separated by a cavity of varying dimension. The masonry withes may consist of solid brick, structural clay tile, or concrete masonry units and are bonded together with masonry ties. The cavity (ranging from 2 inches to 4 1/2 inches in width) may or may not contain insulation. Combining these elements with a sound structural design, appropriate details, quality materials and good workmanship will result in high performance cavity walls. Cavity walls, long common in Europe, were first built in the United States as early as 1850. However, it was not until 1937 that this type of construction gained official acceptance by any building code or construction agency in the U.S. Since then, interest in and use of cavity walls in this country has increased rapidly. Extensive testing and research and empirical evidence of existing cavity wall construction has been used to determine cavity wall properties and performance. Cavity walls are often regarded as the premier masonry wall system. 1 INTRODUCTION INTRODUCTION:- Simply stated, a cavity wall is two withes of masonry, separated by a cavity of varying dimension. The masonry withes may consist of solid brick, structural clay tile, or concrete masonry units and are bonded together with masonry ties. The cavity (ranging from 2 inches to 4 1/2 inches in width) may or may not contain insulation. Combining these elements with a sound structural design, appropriate details, quality materials and good workmanship will result in high performance cavity walls. Cavity walls, long common in Europe, were first built in the United States as early as 1850. However, it was not until 1937 that this type of construction gained official acceptance by any building code or construction agency in the U.S. Since then, interest in and use of cavity walls in this country has increased rapidly. Extensive testing and research and empirical evidence of existing cavity wall construction has been used to determine cavity wall properties and performance. Cavity walls are often regarded as the premier masonry wall system.
  • 5. 2 PROPERTIES OF CAVITY WALLS Structural Properties:- Properly designed, detailed and constructed cavity walls may be used in any building requiring load bearing or non-load bearing walls. The increased flexibility by the separation of the withes and the use of metal ties permits more freedom from differential movement between the withes. This is extremely important in today's construction which makes use of many combinations of dissimilar materials. The structural behaviour of cavity walls is complex because of the interaction of the withes, ties and support conditions. Typically, the inner wither of a cavity wall is designed to support the weight of floors, roofs and live loads. The outer wither is mainly non-load bearing. Out-of plane loads are shared by the withes in proportion to their stiffness's and the stiffness of the connecting ties. Walls tied together by brick headers (masonry bonded hollow walls or utility walls) behave differently from walls tied together by metal ties. Information on masonry bonded hollow walls (utility walls) can be found in other technical literature . Resistance to Moisture Penetration:- One of the major functions of an exterior wall is to resist moisture penetration. A brick masonry cavity wall, properly designed and built, is virtually resistant to water penetration through the entire wall assembly. The outside wither may permit some moisture penetration, but the overall design of the cavity wall assembly accommodates this expected infiltration. It should be assumed that wind-driven rain will penetrate the exterior wither of brick masonry. A cavity wall is designed as a drainage wall system, so that any moisture which does penetrate the exterior wither will run down the back face of the exterior wither to the bottom of the cavity where it is diverted to the outside by flashing and weep holes. For further discussion of moisture penetration. Rain Screen Walls:- Cavity walls can also be designed as pressure-equalized rain screen walls. This wall system provides compartmented air spaces with vents at the top and bottom of the cavity allowing wind pressures to equalize between the cavity and the exterior. In theory, the outer wither is essentially an open rain screen that eliminates water penetration due to air pressure differences. Although pressure-equalized rain screen walls can provide increased resistance to water penetration, they are more difficult to design, detail and construct. They are typically used in projects located in areas which receive high volumes of wind-driven rain and when resistance to water penetration is of prime concern. Condensation:- Although moisture penetration due to wind-driven rain may be a major concern, condensation may also be a problem in certain climates and occupancies. Differences in humidity between inside and outside air will cause vapour flow within the wall and, unless controlled, this vapour may condense within the wall under certain temperature conditions. This condensation may contribute to efflorescence when soluble salts are present, corrosion of metal ties or disintegration of the masonry units. will help determine the points in a wall system where condensation may occur.
  • 6. 3 Thermal Properties:- Heat losses and heat gains through masonry walls can be minimized by the use of cavity wall construction. The separation of the exterior and interior withes by the cavity eliminates or reduces thermal bridging and allows a large amount of heat to be absorbed and dissipated in the outer wither and cavity before reaching the inner wither and the building interior. The cavity provides an excellent location to incorporate insulation in the wall assembly. Insulation can be placed in the air space by using a rigid board attached to the backing or by completely filling the air space with granular fill or foam. Insulation may also be placed in the cores of the backing wither, such as granular fill in concrete block. Finally, the interior side of the cavity wall may be finished with insulation and gypsum board. 3 Thermal Properties:- Heat losses and heat gains through masonry walls can be minimized by the use of cavity wall construction. The separation of the exterior and interior withes by the cavity eliminates or reduces thermal bridging and allows a large amount of heat to be absorbed and dissipated in the outer wither and cavity before reaching the inner wither and the building interior. The cavity provides an excellent location to incorporate insulation in the wall assembly. Insulation can be placed in the air space by using a rigid board attached to the backing or by completely filling the air space with granular fill or foam. Insulation may also be placed in the cores of the backing wither, such as granular fill in concrete block. Finally, the interior side of the cavity wall may be finished with insulation and gypsum board. 3 Thermal Properties:- Heat losses and heat gains through masonry walls can be minimized by the use of cavity wall construction. The separation of the exterior and interior withes by the cavity eliminates or reduces thermal bridging and allows a large amount of heat to be absorbed and dissipated in the outer wither and cavity before reaching the inner wither and the building interior. The cavity provides an excellent location to incorporate insulation in the wall assembly. Insulation can be placed in the air space by using a rigid board attached to the backing or by completely filling the air space with granular fill or foam. Insulation may also be placed in the cores of the backing wither, such as granular fill in concrete block. Finally, the interior side of the cavity wall may be finished with insulation and gypsum board.
  • 7. 4 ADVANTAGES  Cavity wall insulation saves money According to figures published by the Institute for Building Research in Hanover in October 2007, only 10 % of the current building stock was built after the energy crisis of the 1970s. Thus, only 10 % of buildings come close to meeting the requirements of the Energy Saving Regulations (2nd issue) of 1982. Since then the requirements have become more stringent with, of course, the intention of reducing energy consumption even further. This can only be achieved, however, with extensive renovation or rebuilding measures. Houses built in north Germany between 1900 and 1970 were, as a rule, constructed with cavity walls: The internal masonry shell is load-bearing and the external shell provides protection against the elements. Between these two walls there is an air gap of 4 cm to 9 cm. It is the case that an un-insulated detached house loses 25 % of its heat energy via the outer walls so, clearly, it makes good sense to insulate the walls of existing houses. In this way savings of up to 15 % of the heating energy costs for a detached house can be achieved. Cavity wall insulation of existing houses is, thus, extremely cost-effective. The investment can pay for itself within a few years.  improves home comfort and well-being An un-insulated external wall with an air gap has a co-efficient of heat transfer (U- value) of about 1.5 W/m2K. If a 6 cm air gap (TCG 045) is insulated, this figure is reduced to 0.5 W/m2K. This represents a reduction of about 66 %. The reduction in heat transfer results in a temperature rise of the interior wall surface which, in turn, leads to improved home comfort and wellbeing and reduces the risk of mildew growth. 4 ADVANTAGES  Cavity wall insulation saves money According to figures published by the Institute for Building Research in Hanover in October 2007, only 10 % of the current building stock was built after the energy crisis of the 1970s. Thus, only 10 % of buildings come close to meeting the requirements of the Energy Saving Regulations (2nd issue) of 1982. Since then the requirements have become more stringent with, of course, the intention of reducing energy consumption even further. This can only be achieved, however, with extensive renovation or rebuilding measures. Houses built in north Germany between 1900 and 1970 were, as a rule, constructed with cavity walls: The internal masonry shell is load-bearing and the external shell provides protection against the elements. Between these two walls there is an air gap of 4 cm to 9 cm. It is the case that an un-insulated detached house loses 25 % of its heat energy via the outer walls so, clearly, it makes good sense to insulate the walls of existing houses. In this way savings of up to 15 % of the heating energy costs for a detached house can be achieved. Cavity wall insulation of existing houses is, thus, extremely cost-effective. The investment can pay for itself within a few years.  improves home comfort and well-being An un-insulated external wall with an air gap has a co-efficient of heat transfer (U- value) of about 1.5 W/m2K. If a 6 cm air gap (TCG 045) is insulated, this figure is reduced to 0.5 W/m2K. This represents a reduction of about 66 %. The reduction in heat transfer results in a temperature rise of the interior wall surface which, in turn, leads to improved home comfort and wellbeing and reduces the risk of mildew growth. 4 ADVANTAGES  Cavity wall insulation saves money According to figures published by the Institute for Building Research in Hanover in October 2007, only 10 % of the current building stock was built after the energy crisis of the 1970s. Thus, only 10 % of buildings come close to meeting the requirements of the Energy Saving Regulations (2nd issue) of 1982. Since then the requirements have become more stringent with, of course, the intention of reducing energy consumption even further. This can only be achieved, however, with extensive renovation or rebuilding measures. Houses built in north Germany between 1900 and 1970 were, as a rule, constructed with cavity walls: The internal masonry shell is load-bearing and the external shell provides protection against the elements. Between these two walls there is an air gap of 4 cm to 9 cm. It is the case that an un-insulated detached house loses 25 % of its heat energy via the outer walls so, clearly, it makes good sense to insulate the walls of existing houses. In this way savings of up to 15 % of the heating energy costs for a detached house can be achieved. Cavity wall insulation of existing houses is, thus, extremely cost-effective. The investment can pay for itself within a few years.  improves home comfort and well-being An un-insulated external wall with an air gap has a co-efficient of heat transfer (U- value) of about 1.5 W/m2K. If a 6 cm air gap (TCG 045) is insulated, this figure is reduced to 0.5 W/m2K. This represents a reduction of about 66 %. The reduction in heat transfer results in a temperature rise of the interior wall surface which, in turn, leads to improved home comfort and wellbeing and reduces the risk of mildew growth.