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ROAD MARKING & KERBS PAINTING
Sunil Kumar Jha
Deputy Manager QA/QC
IL&FS Transportation Networks Ltd
 Road Marking Perform an important function of
guiding and controlling the traffic on a Highway.
 The Marking Serve as a Psychological Barrier and
signify the delineation of traffic path and its lateral
Clearance from traffic hazardous for Safe movement
of traffic.
 Road Marking are indiscipline to Ensure orderly flow
of traffic and as well as its also Promoting ROAD
SAFETY.
WHAT IS ROAD MARKING
 Road Marking Defined as a Lines, Patterns,
words or other devices, expect signs, Set in to
Applied or attached to the carriageway or
kerbs or to object within the carriageway for
controlling, warning, guiding and informing to
the road users
MATERIALS
 Thermoplastic Material
 Glass Beads
 Reflective Materials
 Reflectorised Paint
 Cold Applied Reflective Paint
 Road Studs & Solar Studs
THERMOPLASTIC MATERIAL
 The Thermoplastic Material Shall be Homogeneously composed by
aggregate, pigment resins and glass beads.
 The Pigment, Beads and aggregate shall be uniformly dispersed in the resin.
The materials shall be free from all skins, dirt and foreign object and shall
comply with this requirement
Component White Yellow
Binder 18.0 Min 18.0 Min
Glass Beads 30-30 30-30
Titanium Dioxide 10.0 Max --
Calcium Carbonate and
inert Fillers
42.0 Max *
Yellow Pigments * *
* :Amount of Yellow Pigment, Calcium carbonate and inert fillers shall be at the option
of the manufacturer, provided all other requirement of this specification are met
Specification as per ASTM D-36/BS-3262
Day Light Luminance
White
Yellow
45o 65 % Min As Per AASHTO-M249
45o 45 % Min As Per AASHTO-M249
Drying Time Not More then 15 Min
Skid Resistance Not Less then 45 BS:6044
Crack Resistance No Crack Found
Softening Point 102.5 + 9.5 As Per ASTM D36
Yellowness Index Not More then 0.12 As Per AASHTO- M249
GLASS BEADS/REFLECTORIZING GLASS BEADS
PROPERTIES :
 The Glass Beads shall be transparent, colorless and free from milkiness dark
particles and excessive air inclusion.
 Gradation
 Roundness – 70 % True Spheres
 Refractive Index : 1.5 Min
 Free Flowing Properties
Sieve Size
Gradation as Per MoRTH 800-10
Percent Retained
Type 1 Type 2
1.18 mm 0-3 --
850 micron 5-20 0 – 5
600 micron -- 5 – 20
425 micron 65-95 --
300 micron -- 30 – 75
180 micron 0-10 10 – 30
Below 180 Micron -- 0 – 15
FREQUENCY TESTING
Test Test Method Minimum frequency Specified Value
Binder Content BS: 3262 1 Test per Source 18 % Minimum by weight
Glass Beads BS: 3262 1 Test per Source 30 -40 %
Titanium Dioxide content BS: 3262 1 Test per Source 10 % Minimum
Calcium Carbonate and
inert fillers
BS: 3262
1 Test per Source
42 % Maximum
White Day light luminance
at 45∘ Yellow Daylight
Luminance at 45∘
AASHTO M 249 1 Test per Source 65 % Minimum for White
45% Minimum for Yellow
Drying time - 1 Test per Source 15 Minutes Maximum
Skid Resistance BS: 6044 1 Test per Source 45 % Minimum
Flow resistance AASHTO M 249 1 Test per Source 25% Maximum
Softening Point ASTM D-36 1 Test per source 102.5+9.5
REFLECTIVE PAVEMENT MARKERS (ROAD STUDS)
 Road Studs Shall be Provided to
improve the visibility in night time
and wet weather condition.
 These shall be prismatic retro-
reflective type confirming to ASTM
D4280.
 Its Provided on curves and
approaches bridges, approaches and
junction influence.
MARKING PROCEDURE
 The surface to be marked shall be thoroughly cleaned of all dust, dirt, grease,
oil and all other foreign matter before application of the paint.
 Marking shall be done to the required line and length.
 Thermoplastic paint shall be heated to the required temperature and it should be
applied on road surface along with glass beads.
 The rate of application of glass beads shall be of 250 gr. / sq.m.
 The finished line shall be smooth on sides, ends and parallel to the general
alignment of the carriageway.
 The upper surface of the line shall be level, uniform and free from streaks
SAFETY ARRANGEMETS DURING MARKING
DOCUMENTATION EQUIPMENTS
 Approved Drawings
 Laboratory test results
 Manufacturers test certificates
 Method Statement
 Manually Propelled Thermoplastic
Road Marking Machine
 Thermoplastic Preheater
 Truckmounted Preheater
 Measuring Tape
 Weigh Scale
 Alumunium Sheet to Collect Sample
for Check Thickness
CLASSIFICATION OF MARKINGS
A. Carriageway Markings
i. Longitudinal Markings
ii. Marking on Intersection
iii. Marking at Hazardous
Location
iv. Marking for parking
v. Word Message
B. Object Marking
i. Object within the
Carriageway
ii. Object adjacent to the
carriageway
iii. Marking on Kerbs
CENTRE LINE
EDGE SHAPING SOLID CENTERLINE MARKING
CENTRE LINE
On undivided two roads, centre line separates the
opposite streams of traffic and facilitates their
movement.
On Urban roads less with less then four lane or on
those roads having four lanes and on which parking is
permitted thus reducing the operational width, the
centre line consisting of a single broken line 150mm
wide of 3 m segments and 4.5 m gaps. On curves and
approaches gap shall be 3m
TRAFFIC LINE
WARNING LINES
WARNING LINES
 Warning lines are used in lieu of centre lines and lane line at
hazardous locations like approaches to intersections and sharp
curves, obstruction approaches.
 The width of warning lines are equal to centre line or traffic
lane line immediately preceding it
BORDER OR EDGE LINES
BORDER OR EDGE LINES
 The Border or edge line at desirable locations
 Where shoulder is paved and is of similar texture and color to the
main carriageway.
 In advanced of and near narrow bridges and around sharp curve
 Where obstruction on the shoulder are close enough to constitute a
hazard
 On Pavement width transitions.
 On heavily trafficked two and three lane where head lamp dazzle is
sevre.
BUS LANE MARKING
BUS LANE MARKING
 The Lane reserved for buses, without physical separation should
be provided with white line as bus lane marking on carriageway.
 Generally a basic width 3m is required for bus lane.
 Where a bus lane commences just beyond an intersection,
adequate length should be left for the taper to commence at the
intersection so that the inclined line does not across the
intersection mouth.
 Similarly to allow traffic to position itself correctly on the
carriageway, the continuous bus lane should be end in advanced
of any intersection with major left turning flow.
HAZARDOUS MARKING
ROAD RAIL LEVEL CROSSING
HAZARDOUS LINE
MARKING ON INTERSECTION
STOP LINES
STOP LINE
 Stop Line indicate the position beyond which the vehicle
should not be proceed when require to stop by traffic police,
traffic signals, or other traffic control devices.
 Stop Lines shall not be used unless traffic control by any of
these mentioned above.
 Stop lines should either be parallel to the intersecting
roadway or at right angle to the direction of approaching
vehicle.
GIVE WAY LINES
GIVE WAY LINES
 The Give way line marking consist of two broken lines laid
side by side, each comprising 600 mm line segments and 300
mm gaps.
 The line are 200 mm wide and are spaced 300mm apart.
 Generally The marking is laid across, the minor roads at
intersection which are not controlled by the traffic police,
Traffic Signs or Signals.
PEDESTRIAN/ZEBRA CROSSING
PEDESTRIAN/ZEBRA CROSSING
 Crossing of the carriageway by pedestrians, only at the
authorized place minimized the confusion .As a Result of this
number of Pedestrian casualties has been reduced
 Pedestrian Crossing shall be provided at important
intersection where conflict exits between vehicular and
pedestrian movements.
 The site should be so selected that pedestrian are subjected to
minimum inconvenience and vehicular traffic too is not
interrupted very often
CYCLIST CROSSING
DIRECTION ARROWS
PROTECTED LANE TURNS
BOX MARKING
MARKING FOR PARKINGS
PARKING SPACE LIMITS
PARKING RESTRICTIONS
BUS STOP PARKING
WORD MESSEGE MARKING
STOP
SLOW
KEEP CLEAR
SCHOOL
EXIT ONLY
SPEED CONTROL
MARKING VISIBILITY DURING NIGHT
TEMPORARY DIVERSION
TRAIL STRETCH
LAYING WIDTH CHECKING WITH IE OFFSET CHECKING FROM KERB EDGE
THICKNESS CHECKING
GLASS BEAD WEIGHT CHECKING SAMPLE COLLECTION FOR THICKNESS CHECK
QA/QC TESTING AND TRAIL REPORTS
 BackupIMG_3437.JPG
 BackupIMG_3435.JPG
KERB PAINTING
 Kerbs shall be painted with either alternating black and white
strips 500 wide or a Chequered black and white design of the
same width
 In order to ensure the conspicuity of road markings, median
side edge line shall be placed at least 350 mm from the vertical
face of kerb.
 Chevron marking shall be provided for all entry/Exit and shall be
in continuation of shoulder edge line. Diagonal marking shall be
provided in case of opposite stream of traffic.
FREQUENCY TESTING OF KERB PAINTING
Test Test Method
Minimum
Frequency
Specified Value
Touch dry time NHAI QAM 1 Test per Source 15 Minutes max.
Surface dry time IS-164:1981 1 Test per Source 30 Minutes max
Consistency IS-164:1981 1 Test per Source Smooth and uniform
Finish IS-164:1981 1 Test per Source
Smooth and matt to semi
glossy
Whiteness IS-5 1 Test per Source 82 Minimum
Volume of solids IS-5 1 Test per Source 61 % Approx.
Resistance to bleeding IS-164:1981 1 Test per Source To pass this test
THANK YOU

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Road Marking and painting in National Highway

  • 1. ROAD MARKING & KERBS PAINTING Sunil Kumar Jha Deputy Manager QA/QC IL&FS Transportation Networks Ltd
  • 2.  Road Marking Perform an important function of guiding and controlling the traffic on a Highway.  The Marking Serve as a Psychological Barrier and signify the delineation of traffic path and its lateral Clearance from traffic hazardous for Safe movement of traffic.  Road Marking are indiscipline to Ensure orderly flow of traffic and as well as its also Promoting ROAD SAFETY.
  • 3. WHAT IS ROAD MARKING  Road Marking Defined as a Lines, Patterns, words or other devices, expect signs, Set in to Applied or attached to the carriageway or kerbs or to object within the carriageway for controlling, warning, guiding and informing to the road users
  • 4. MATERIALS  Thermoplastic Material  Glass Beads  Reflective Materials  Reflectorised Paint  Cold Applied Reflective Paint  Road Studs & Solar Studs
  • 5. THERMOPLASTIC MATERIAL  The Thermoplastic Material Shall be Homogeneously composed by aggregate, pigment resins and glass beads.  The Pigment, Beads and aggregate shall be uniformly dispersed in the resin. The materials shall be free from all skins, dirt and foreign object and shall comply with this requirement Component White Yellow Binder 18.0 Min 18.0 Min Glass Beads 30-30 30-30 Titanium Dioxide 10.0 Max -- Calcium Carbonate and inert Fillers 42.0 Max * Yellow Pigments * * * :Amount of Yellow Pigment, Calcium carbonate and inert fillers shall be at the option of the manufacturer, provided all other requirement of this specification are met
  • 6. Specification as per ASTM D-36/BS-3262 Day Light Luminance White Yellow 45o 65 % Min As Per AASHTO-M249 45o 45 % Min As Per AASHTO-M249 Drying Time Not More then 15 Min Skid Resistance Not Less then 45 BS:6044 Crack Resistance No Crack Found Softening Point 102.5 + 9.5 As Per ASTM D36 Yellowness Index Not More then 0.12 As Per AASHTO- M249
  • 7. GLASS BEADS/REFLECTORIZING GLASS BEADS PROPERTIES :  The Glass Beads shall be transparent, colorless and free from milkiness dark particles and excessive air inclusion.  Gradation  Roundness – 70 % True Spheres  Refractive Index : 1.5 Min  Free Flowing Properties Sieve Size Gradation as Per MoRTH 800-10 Percent Retained Type 1 Type 2 1.18 mm 0-3 -- 850 micron 5-20 0 – 5 600 micron -- 5 – 20 425 micron 65-95 -- 300 micron -- 30 – 75 180 micron 0-10 10 – 30 Below 180 Micron -- 0 – 15
  • 8. FREQUENCY TESTING Test Test Method Minimum frequency Specified Value Binder Content BS: 3262 1 Test per Source 18 % Minimum by weight Glass Beads BS: 3262 1 Test per Source 30 -40 % Titanium Dioxide content BS: 3262 1 Test per Source 10 % Minimum Calcium Carbonate and inert fillers BS: 3262 1 Test per Source 42 % Maximum White Day light luminance at 45∘ Yellow Daylight Luminance at 45∘ AASHTO M 249 1 Test per Source 65 % Minimum for White 45% Minimum for Yellow Drying time - 1 Test per Source 15 Minutes Maximum Skid Resistance BS: 6044 1 Test per Source 45 % Minimum Flow resistance AASHTO M 249 1 Test per Source 25% Maximum Softening Point ASTM D-36 1 Test per source 102.5+9.5
  • 9. REFLECTIVE PAVEMENT MARKERS (ROAD STUDS)  Road Studs Shall be Provided to improve the visibility in night time and wet weather condition.  These shall be prismatic retro- reflective type confirming to ASTM D4280.  Its Provided on curves and approaches bridges, approaches and junction influence.
  • 10. MARKING PROCEDURE  The surface to be marked shall be thoroughly cleaned of all dust, dirt, grease, oil and all other foreign matter before application of the paint.  Marking shall be done to the required line and length.  Thermoplastic paint shall be heated to the required temperature and it should be applied on road surface along with glass beads.  The rate of application of glass beads shall be of 250 gr. / sq.m.  The finished line shall be smooth on sides, ends and parallel to the general alignment of the carriageway.  The upper surface of the line shall be level, uniform and free from streaks
  • 12. DOCUMENTATION EQUIPMENTS  Approved Drawings  Laboratory test results  Manufacturers test certificates  Method Statement  Manually Propelled Thermoplastic Road Marking Machine  Thermoplastic Preheater  Truckmounted Preheater  Measuring Tape  Weigh Scale  Alumunium Sheet to Collect Sample for Check Thickness
  • 13. CLASSIFICATION OF MARKINGS A. Carriageway Markings i. Longitudinal Markings ii. Marking on Intersection iii. Marking at Hazardous Location iv. Marking for parking v. Word Message B. Object Marking i. Object within the Carriageway ii. Object adjacent to the carriageway iii. Marking on Kerbs
  • 15. EDGE SHAPING SOLID CENTERLINE MARKING
  • 16. CENTRE LINE On undivided two roads, centre line separates the opposite streams of traffic and facilitates their movement. On Urban roads less with less then four lane or on those roads having four lanes and on which parking is permitted thus reducing the operational width, the centre line consisting of a single broken line 150mm wide of 3 m segments and 4.5 m gaps. On curves and approaches gap shall be 3m
  • 19. WARNING LINES  Warning lines are used in lieu of centre lines and lane line at hazardous locations like approaches to intersections and sharp curves, obstruction approaches.  The width of warning lines are equal to centre line or traffic lane line immediately preceding it
  • 20. BORDER OR EDGE LINES
  • 21. BORDER OR EDGE LINES  The Border or edge line at desirable locations  Where shoulder is paved and is of similar texture and color to the main carriageway.  In advanced of and near narrow bridges and around sharp curve  Where obstruction on the shoulder are close enough to constitute a hazard  On Pavement width transitions.  On heavily trafficked two and three lane where head lamp dazzle is sevre.
  • 23. BUS LANE MARKING  The Lane reserved for buses, without physical separation should be provided with white line as bus lane marking on carriageway.  Generally a basic width 3m is required for bus lane.  Where a bus lane commences just beyond an intersection, adequate length should be left for the taper to commence at the intersection so that the inclined line does not across the intersection mouth.  Similarly to allow traffic to position itself correctly on the carriageway, the continuous bus lane should be end in advanced of any intersection with major left turning flow.
  • 25. ROAD RAIL LEVEL CROSSING
  • 29. STOP LINE  Stop Line indicate the position beyond which the vehicle should not be proceed when require to stop by traffic police, traffic signals, or other traffic control devices.  Stop Lines shall not be used unless traffic control by any of these mentioned above.  Stop lines should either be parallel to the intersecting roadway or at right angle to the direction of approaching vehicle.
  • 31. GIVE WAY LINES  The Give way line marking consist of two broken lines laid side by side, each comprising 600 mm line segments and 300 mm gaps.  The line are 200 mm wide and are spaced 300mm apart.  Generally The marking is laid across, the minor roads at intersection which are not controlled by the traffic police, Traffic Signs or Signals.
  • 33.
  • 34. PEDESTRIAN/ZEBRA CROSSING  Crossing of the carriageway by pedestrians, only at the authorized place minimized the confusion .As a Result of this number of Pedestrian casualties has been reduced  Pedestrian Crossing shall be provided at important intersection where conflict exits between vehicular and pedestrian movements.  The site should be so selected that pedestrian are subjected to minimum inconvenience and vehicular traffic too is not interrupted very often
  • 43.
  • 45. STOP
  • 46. SLOW
  • 52.
  • 53.
  • 55.
  • 56.
  • 58.
  • 59. LAYING WIDTH CHECKING WITH IE OFFSET CHECKING FROM KERB EDGE
  • 60.
  • 62. GLASS BEAD WEIGHT CHECKING SAMPLE COLLECTION FOR THICKNESS CHECK
  • 63. QA/QC TESTING AND TRAIL REPORTS  BackupIMG_3437.JPG  BackupIMG_3435.JPG
  • 65.
  • 66.  Kerbs shall be painted with either alternating black and white strips 500 wide or a Chequered black and white design of the same width  In order to ensure the conspicuity of road markings, median side edge line shall be placed at least 350 mm from the vertical face of kerb.  Chevron marking shall be provided for all entry/Exit and shall be in continuation of shoulder edge line. Diagonal marking shall be provided in case of opposite stream of traffic.
  • 67. FREQUENCY TESTING OF KERB PAINTING Test Test Method Minimum Frequency Specified Value Touch dry time NHAI QAM 1 Test per Source 15 Minutes max. Surface dry time IS-164:1981 1 Test per Source 30 Minutes max Consistency IS-164:1981 1 Test per Source Smooth and uniform Finish IS-164:1981 1 Test per Source Smooth and matt to semi glossy Whiteness IS-5 1 Test per Source 82 Minimum Volume of solids IS-5 1 Test per Source 61 % Approx. Resistance to bleeding IS-164:1981 1 Test per Source To pass this test