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Industrial application of
enzymes
SIDIK MOHAMED HASSAN
Contents
• Introduction
• Detergent industry
• Food industry
• Textile industry
• Other industries
Enzymes
• A protein catalyst
• Enzymes are important
proteins found in living
things. An enzyme is a
protein that changes the
rate of a chemical reaction.
• They speed metabolic
reactions.
Chemical reactions of life
• Processes of life
– building molecules
• synthesis
– breaking down molecules
• digestion
+
+
Nothing works without enzymes!
• How important are enzymes?
– all chemical reactions in living organisms
require enzymes to work
• building molecules
– synthesis enzymes
• breaking down molecules
– digestive enzymes
– enzymes speed up reactions
• atalysts
+
+
enzyme
enzyme
We can’t live
without enzymes!
Enzymes are proteins
• Each enzyme is the specific helper to
a specific reaction
– each enzyme needs to be the right shape for the
job
– enzymes are named for the reaction
they help
• sucrase breaks down sucrose
• proteases breakdown proteins
• lipases breakdown lipids
• DNA polymerase builds DNA
Oh, I get it!
They end
in -ase
Enzyme vocabulary
• Enzyme
– helper protein molecule
• Substrate
– molecule that enzymes work on
• Products
– what the enzyme helps produce from the
reaction
• Active site
– part of enzyme
that substrate
molecule fits into
1
2
3
2) Detergent industry
• Their use as detergent additives still represents the
largest application of industrial enzymes, both in terms
of volume and value.
These are the enzymes we use detergent industries:
 Protease: Protein stain removal
 Amylase: Starch stain removal
 Lipase:Lipid stain removal
 Cellulase Cleaning: color clarification, anti-redeposition
(cotton)
 Mannanase Mannanan stain removal (reappearing
stains
2) Detergent industry
• Enzyme in detergent must possess the
following characters:
• Stability at temperature over a broad range of
20C to 50C and even above
• The optimum pH should be in alkaline or
higher alkaline range
• It should be detergent compatible
• It should have specificity towards different
protein
2) Detergent industry
• Most laundry detergents contain lipases and
proteases
• Their ability to break down fat / soils and
proteins makes them excellent for stain
removal
• Once the enzymes have done their job, the
broken down particles can easily be washed
away with warm water in the washing
machine
Enzymes vs. dirt
• In general, enzyme detergents remove protein
from clothes soiled with blood, milk, sweat,
grass, etc. far more effectively than non-
enzyme detergents
• The use of enzymes allows:
• lower temperatures to be employed
• shorter periods of agitation are needed
3) Food industry
• For many thousand of years , man has used
Naturally occurring m.o (bacteria, yeast,
mould &the enzymes they produced to make
Food such as :
• Bread, Cheese, eer& Wi e
3) Food industry
• For example :
in bread making , amylase E
is used to breakdown flour into soluble sugars
, which are
transformed by yeast into :
Alcohol &carbon dioxide
This make bread rise
Food industry
• Today, enzymes are used for
an increasing range of application:
(Bakery, cheese making, starch processing ,
tenderizing of meat, production of fruit juice&
other drink).
Here they can improve texture,
appearance, nutritional value&
may generate desirable flavor &aroma.
Enzymes used in Food industry
• Alpha-amylase: Converts starch to dextrins in
producing corn syrup. Solubilizes (makes more
capable of being dissolved) carbohydrates
found in barley and other cereals used in
brewing
• Glucoamylase: Conversion of dextrins to
glucose in the production of corn syrup.
Conversion of residual dextrins to fermentable
sugar in brewing for the production of "light"
beer.
Enzymes used in Food industry
• Beta-glucanase: Breakdown of glucans in malt and
and other materials to aid in filtration after mashing in
brewing.
• Lipase: Enhancing flavor development and shortening
the time for cheese ripening. Production of specialty
fats with improved qualities. Production of enzyme-
modified cheese/butter from cheese curd or
butterfat.
• Papain: Used as meat tenderizer. Used in brewing to
prevent chill-haze formation by digesting proteins that
otherwise react with tannins to form insoluble
colloids
Enzymes used in Food industry
• Chymosin: Curdling of milk by breaking down
kappa-caseins in cheese making.
• Microbial proteases: Processing of raw plant and
animal protein. Production of fish meals, meat
extracts, texturized proteins, and meat extenders.
• Pectinase: Treatment of fruit pulp to facilitate juice
extraction and for clarification and filtration of fruit
juice.
• Lactase: Additive for dairy products for individuals
lacking lactase. Breakdown of lactose in whey
products for manufacturing polyactide
Enzymes used in Food industry
• Acetolactate decarboxylase: Reduction of maturation
time in wine making by converting acetolactate to
acetoin.
• Glucose oxidase: Conversion of glucose to gluconic acid
to prevent Maillard reaction (reaction that gives
browned food a particular flavor) in products caused by
high heat used in dehydration.
• Cellulase: Conversion of cellulose waste to fermentable
feedstock for ethanol or single-cell protein production.
Degradation of cell walls of grains, allowing better
extraction of cell contents and release of nutrients.
4) Textile industry
• In the textile industry a completely new
enzymatic activity has recently been
introduced.
• This industry is under considerable
environmental pressure owing to its large
energy and water consumption and
subsequent environmental pollution
4) Textile industry
Textile industry
• Cellulase: Denim finishing, cotton softening
• Amylase: De-sizing
• Pectate lyase: Scouring
• Catalase: Bleach termination
• Laccase: Bleaching
• Peroxidase: Excess dye removal
Enzymes key application and
mechanism
• Dry cleaning
• Bio stoning
• Bio-polishing
• Bio-bleaching
• Degumming
4) Textile industry
Benefits of enzymatic textile processing
5) Starch and fuel
Amylase: Starch liquefaction and saccharification
Amyloglucosidase: Saccharification
Pullulanase: Saccharification
Glucose isomerase: Glucose to fructose
conversion
Cyclodextrin-glycosyltransferase: Cyclodextrin
production
Xylanase: Viscosity reduction (fuel and starch)
Protease:Protease (yeast nutrition – fuel)
Pulb and paper
• Lipase :Pitch control, contaminant control
• Protease :Biofilm removal
• Amylase :Starch-coating, de-inking, drainage
improvement
• Xylanase: Bleach boosting
• Cellulase: De-inking, drainage improvement,
fiber modification
6) Pulp and paper
For e zy es…
What matters?
SHAPE!
Thanks for your
attention

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Industial enzyme.....sidik

  • 2. Contents • Introduction • Detergent industry • Food industry • Textile industry • Other industries
  • 3. Enzymes • A protein catalyst • Enzymes are important proteins found in living things. An enzyme is a protein that changes the rate of a chemical reaction. • They speed metabolic reactions.
  • 4. Chemical reactions of life • Processes of life – building molecules • synthesis – breaking down molecules • digestion + +
  • 5. Nothing works without enzymes! • How important are enzymes? – all chemical reactions in living organisms require enzymes to work • building molecules – synthesis enzymes • breaking down molecules – digestive enzymes – enzymes speed up reactions • atalysts + + enzyme enzyme We can’t live without enzymes!
  • 6.
  • 7. Enzymes are proteins • Each enzyme is the specific helper to a specific reaction – each enzyme needs to be the right shape for the job – enzymes are named for the reaction they help • sucrase breaks down sucrose • proteases breakdown proteins • lipases breakdown lipids • DNA polymerase builds DNA Oh, I get it! They end in -ase
  • 8. Enzyme vocabulary • Enzyme – helper protein molecule • Substrate – molecule that enzymes work on • Products – what the enzyme helps produce from the reaction • Active site – part of enzyme that substrate molecule fits into
  • 10. 2) Detergent industry • Their use as detergent additives still represents the largest application of industrial enzymes, both in terms of volume and value. These are the enzymes we use detergent industries:  Protease: Protein stain removal  Amylase: Starch stain removal  Lipase:Lipid stain removal  Cellulase Cleaning: color clarification, anti-redeposition (cotton)  Mannanase Mannanan stain removal (reappearing stains
  • 11. 2) Detergent industry • Enzyme in detergent must possess the following characters: • Stability at temperature over a broad range of 20C to 50C and even above • The optimum pH should be in alkaline or higher alkaline range • It should be detergent compatible • It should have specificity towards different protein
  • 12. 2) Detergent industry • Most laundry detergents contain lipases and proteases • Their ability to break down fat / soils and proteins makes them excellent for stain removal • Once the enzymes have done their job, the broken down particles can easily be washed away with warm water in the washing machine
  • 13. Enzymes vs. dirt • In general, enzyme detergents remove protein from clothes soiled with blood, milk, sweat, grass, etc. far more effectively than non- enzyme detergents • The use of enzymes allows: • lower temperatures to be employed • shorter periods of agitation are needed
  • 14. 3) Food industry • For many thousand of years , man has used Naturally occurring m.o (bacteria, yeast, mould &the enzymes they produced to make Food such as : • Bread, Cheese, eer& Wi e
  • 15. 3) Food industry • For example : in bread making , amylase E is used to breakdown flour into soluble sugars , which are transformed by yeast into : Alcohol &carbon dioxide This make bread rise
  • 16. Food industry • Today, enzymes are used for an increasing range of application: (Bakery, cheese making, starch processing , tenderizing of meat, production of fruit juice& other drink). Here they can improve texture, appearance, nutritional value& may generate desirable flavor &aroma.
  • 17. Enzymes used in Food industry • Alpha-amylase: Converts starch to dextrins in producing corn syrup. Solubilizes (makes more capable of being dissolved) carbohydrates found in barley and other cereals used in brewing • Glucoamylase: Conversion of dextrins to glucose in the production of corn syrup. Conversion of residual dextrins to fermentable sugar in brewing for the production of "light" beer.
  • 18. Enzymes used in Food industry • Beta-glucanase: Breakdown of glucans in malt and and other materials to aid in filtration after mashing in brewing. • Lipase: Enhancing flavor development and shortening the time for cheese ripening. Production of specialty fats with improved qualities. Production of enzyme- modified cheese/butter from cheese curd or butterfat. • Papain: Used as meat tenderizer. Used in brewing to prevent chill-haze formation by digesting proteins that otherwise react with tannins to form insoluble colloids
  • 19. Enzymes used in Food industry • Chymosin: Curdling of milk by breaking down kappa-caseins in cheese making. • Microbial proteases: Processing of raw plant and animal protein. Production of fish meals, meat extracts, texturized proteins, and meat extenders. • Pectinase: Treatment of fruit pulp to facilitate juice extraction and for clarification and filtration of fruit juice. • Lactase: Additive for dairy products for individuals lacking lactase. Breakdown of lactose in whey products for manufacturing polyactide
  • 20. Enzymes used in Food industry • Acetolactate decarboxylase: Reduction of maturation time in wine making by converting acetolactate to acetoin. • Glucose oxidase: Conversion of glucose to gluconic acid to prevent Maillard reaction (reaction that gives browned food a particular flavor) in products caused by high heat used in dehydration. • Cellulase: Conversion of cellulose waste to fermentable feedstock for ethanol or single-cell protein production. Degradation of cell walls of grains, allowing better extraction of cell contents and release of nutrients.
  • 21.
  • 22. 4) Textile industry • In the textile industry a completely new enzymatic activity has recently been introduced. • This industry is under considerable environmental pressure owing to its large energy and water consumption and subsequent environmental pollution
  • 24. Textile industry • Cellulase: Denim finishing, cotton softening • Amylase: De-sizing • Pectate lyase: Scouring • Catalase: Bleach termination • Laccase: Bleaching • Peroxidase: Excess dye removal
  • 25. Enzymes key application and mechanism • Dry cleaning • Bio stoning • Bio-polishing • Bio-bleaching • Degumming
  • 27. Benefits of enzymatic textile processing
  • 28. 5) Starch and fuel Amylase: Starch liquefaction and saccharification Amyloglucosidase: Saccharification Pullulanase: Saccharification Glucose isomerase: Glucose to fructose conversion Cyclodextrin-glycosyltransferase: Cyclodextrin production Xylanase: Viscosity reduction (fuel and starch) Protease:Protease (yeast nutrition – fuel)
  • 29. Pulb and paper • Lipase :Pitch control, contaminant control • Protease :Biofilm removal • Amylase :Starch-coating, de-inking, drainage improvement • Xylanase: Bleach boosting • Cellulase: De-inking, drainage improvement, fiber modification
  • 30. 6) Pulp and paper
  • 31. For e zy es… What matters? SHAPE!