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Presented By
Mr. Sanket Chordiya
M.Pharm Ist Sem.
Pharmaceutics
Guided By
Dr. C. R. Kokare
M.Pharm , Ph. D.
Pharmaceutics
Sinhgad Technical Education Society’s
Sinhgad Institute of Pharmacy, Narhe.
1
9/29/2019
 Overview of Presentation
 Introduction
 Various Terminologies
 Factorial Design
 Fractional Factorial Design
 Software Used
 Application
 Key References
2
9/29/2019
Introduction
 “Optimization is the act of achieving the best possible result
under given circumstances.”
 The goal is either to minimize effort or to maximize benefit.
 Various design used in optimization like factorial design,
fractional factorial design… etc.
3
9/29/2019
 What is Optimization?
4
Why their is need of Optimization?
 Trial & Error
 OFAT Approach
 Knowledge of formulator & Probability
 Expensive & Time Consuming
 Unpredictable & Non-Reproducible
9/29/2019
Due to Conventional approach,
5
 Based on Statistical method also known as Design of
Experiment.
 Less time consuming.
 Predictable & Efficient.
 Require fewer experiment to achieve an optimum
formulation.
 Reduce the error. 9/29/2019
Systematic approach ;
Various Terminologies
Quality by Design (QbD)
6
Systematic approach to development that
begin with predefined objective &
focused on product & process
understanding based on sound science &
Quality risk management.
9/29/2019
7 Quality Target Product Profile
(QTPP)
 It is summary of the quality characteristics of drug
product that will be achieved to ensure the desired
quality, taking into account safety and efficacy of drug
product.
 To ensure the final product output remain within acceptable
quality limits. CQA are used. 9/29/2019
 Critical Quality Attributes
(CQA)
8
Variables
Independent
Variables
Quantitative
Input Variables
Eg. Conc. Of
Disintegrant,
Ratio of
Surfactant
Qualitative Input
Variables
Eg. Type of
disintegrant
,Types of
Surfactant
Dependent
Variables
Eg. Disintegration
time, Hardness of
tablet
9/29/2019
9
 Factor : It is assigned Variable , i.e. independent variables
influencing the response.
E.g. Concentration, temperature.
 Levels : Values assigned to the factor.
E.g. Low(-1), high(+1).
 Response : Is the measured property of the process
E.g. dissolution rate, Hardness of tablet.
9/29/2019
10
 Effects : Change in response caused by varying levels.
 Interaction : Overall effect of two or more variables.
 Runs : Experiment conducted according to the selected
design.
E.g. 22 = 4 Runs
9/29/2019
Factorial Design
 Introduced by “Sir Ronald Fisher” in 1926.
 It involves studying the effect of each factor at each level.
 The Number of experiment in factorial design is given as;
X
n
= K
Where X represents the number of level. ,n is the number
of factors. K is the Response.
11
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12
Types Of Factorial Design
Full Factorial Design
Fractional Factorial Design
9/29/2019
13
Full Factorial Design
 FFD involve studying the effect of all possible factors at
various levels, including the interactions, with the total
number of runs.
 Generally Factorial experiment with two level factors are
used.
9/29/2019
9/29/2019
14
 Merits Of full Factorial Design
 More efficient than OFAT experiment.
 Allow additional factors to be examined at no additional
cost.
 Allow to detect interaction which is not possible in
OFAT.
 Less Time Consuming.
9/29/2019
15
Number
Factor
Main
Effects
Order of Interactions
2 3 4 5 6 7 8 9 10
2 2 1
3 3 3 1
4 4 6 4 1
5 5 10 10 5 1
6 6 15 20 15 6 1
7 7 21 35 35 21 7 1
8 8 28 56 70 56 28 8 1
9 9 36 84 126 126 85 36 9 1
10 10 45 120 210 252 210 120 45 10 1
Table 1.1 Redundancy in Full Factorial Design.
 Demerits Of Full Factorial Design
16
(a) (b)
Fig. 1.1 Factorial design : (a) 22 Factorial design , (b) 23 Factorial
design
9/29/2019
17
1. Two Level Factorial Design
2 levels : Low (-1)
High (+1)
e.g 22 Factor
+ + + -
- + - -
+
-
+ -
9/29/2019
18
 If there are k factors, each at Z levels, a full factorial design
has Zk runs.
(Levels)factors
[ Z
k
]
 2 factors, 2 levels- 2
2
FD = 4 runs
 3 factors, 2 levels- 2
3
FD = 8 runs
 2 factors, 3 levels- 3
2
FD = 9 runs
 3 factors, 3 levels- 3
3
FD = 27 runs
9/29/2019
19
 The simplest form of factorial design is the 2
3
factorial design.
e.g. 23 Factorial design of Sustained release Metformin
tablet
Ingredients Category
Microcrystalline cellulose Diluent
Ethyl cellulose Sustained Release polymer
PVP-K30 Binder
Magnesium Stearate Lubricant
Aerosil Glidant
9/29/2019
Table 1.2 All inactive Ingredients
20
Among all inactive ingredients, microcrystalline cellulose, ethyl
cellulose, PVP K30 were taken as the independent factors.
Sr. No. Notation Independent factors
(mg/tab)
Levels
-1 +1
1. X1 Microcrystalline cellulose 80 100
2. X2 Ethyl cellulose 5 10
3. X3 PVP K30 3 5
Table 1.3 : Independent factors & their levels
9/29/2019
9/29/2019
21
 The experimental plan for a three-factor, two-level 2
3
design is as
follows;
Experiment
Microcrystalline
Cellulose
(mg/tab)
Ethyl-
Cellulose
(mg/tab)
Polyvinyl
Pyrrolidone
(mg/tab)
Drug release
(%) 12 hr.
1 80 5 3 80
2 100 5 3 78
3 80 10 3 65
4 100 10 3 64
5 80 5 5 72
6 100 5 5 71
7 80 10 5 62
8 100 10 5 60
Table 1.4 Statistical Data of Experiment
9/29/2019
22
 The 2
3
factorial design show seven effect, i.e. three individual factor
effects, three two way interaction (X1X2,X1X3 & X2X3) & one three
way interaction (X1X2X3).
 The magnitude of the main effect can be calculated by taking mean of
all experiment with high level of factor (X1,X2,X3) minus mean of all
experiment with low level of same factor.
 For e.g. Effect of factor X1 = 1/4{(78+64+71+60)-(85+65+72+62)}
= 1/4 {273-279}
= -1.5
9/29/2019
23
Experiments Notation X1 X2 X3 X1X2 X2X3 X1X3 X1X2X3 Drug release
(%) 12 hr.
1 (-1,-1,-1) -1 -1 -1 +1 +1 +1 -1 80
2 (+1,-1,-1) +1 -1 -1 -1 +1 -1 +1 78
3 (-1,+1,-1) -1 +1 -1 -1 -1 +1 +1 65
4 (+1,+1,-1) +1 +1 -1 +1 -1 -1 -1 64
5 (-1,-1,+1) -1 -1 +1 +1 -1 -1 +1 72
6 (+1,-1,+1) +1 -1 +1 -1 -1 +1 -1 71
7 (-1,+1,+1) -1 +1 +1 -1 +1 -1 -1 62
8 (+1,+1,+1) +1 +1 +1 +1 +1 +1 +1 60
Table 1.5 Sign to Calculate the main effect & interaction effect of the 23
Factorial Design.
9/29/2019
24
 Conclusion
Table 1.6 Magnitude of main effect & interaction of the factors.
Factor and Interaction Results
X1 -1.5
X2 -15
X3 -22
X1X2 0
X2X3 +8.0
X1X3 0
X1X2X3 +5.0
9/29/2019
25
 Fractional Factorial Design
 As the number of variables increases, experimental runs
also increases, To overcome these issue in a methodical
approach, Fractional Factorial Design is introduced.
 It expressed as,
Xn-x ,
where X = No. of Levels
n = No. of Factors
x = Degree of Fractionation
9/29/2019
26
 Drawbacks
 Confounding or Aliasing
X1 X2 X3 X1X2 X1X3 X2X3
+ - - - - +
- - + + - -
- + - - + -
+ + + + + +
Table 1.7 Concept Of Confounding.
9/29/2019
27
 Resolution
 Resolution III : (1+2)
Main effect aliased with 2-order interaction
 Resolution IV : (1+2 or 2+2)
Main effect aliased with 3-order interactions and 2-factor
interactions aliased with other 2 factor interactions.
 Resolution V : (1+4 or 2+3)
Main effect aliased with 4-order interactions and 2-factor
interactions aliased with 3-factor interactions.
9/29/2019
28
 Software Used in FD:
 Design-Expert Version 12
 Minitab
 Matrex
 Omega
 Modde
9/29/2019
29
 Design-Expert
9/29/2019
30  Two level factorial design
Steps involved
1. Design the experiment
2. Enter the names, levels,
unit of measures
9/29/2019
31
3. Enter an responses
4. Result of calculation
5. Enter the response data
9/29/2019
32
6. Design an layout (coded)
6. Pre-analysis of effects via
data sorts.
9/29/2019
33
8. Analyse the result
9/29/2019
34
 Application of Factorial Design
Formulation & Processing
Medicinal Chemistry
Study of Pharmacokinetic Parameter
Clinical Chemistry
Allow large number of variables to be
investigated in a compact trial.
9/29/2019
35 Case Study
01-03-2019
36
Case Study
 Key References
1. Amit G. Mirani and Vandana B. Patravale, 2016. Design of
Experiments, Basic Concepts and its application in Pharmaceutical
Product Development, University College London. 118-127.
2. Gaurav Gujral, Devesh Kapoor, Manish Jaimini, 2018. An updated
Review on Design of Experiment (DOE) in Pharmaceutical, Journal
Of Drug Delivery & Therapeutics 147-152.
3. Dnyandev G. Gadhave & Chandrakant R. Kokare, 2019.
Nanostructured lipid carriers engineered for intranasal delivery of
teriflunomide in multiple sclerosis: Optimization and in vivo studies,
Drug Development and Industrial Pharmacy, 1-12.
9/29/2019
37
9/29/2019
38
 Key References
44
4. Rahul Kumar Garg and Indrajeet Singhvi., 2015. Optimization
Techniques: An overview for formulation development. Asian
Journal of Pharmaceutical Research. 217-221.
5. Singh B., Gupta, R.K. and Ahuja, N., 2006. Computer-
assisted optimization of pharmaceutical formulations and
processes. Pharmaceutical Product Development (Ed. NK
Jain), CBS Publishers, New Delhi. 273-318.
6. https://www.statease.com (Accessed 20th Sept 2019).
9/29/2019
39

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Factorial design M Pharm 1st Yr.

  • 1. Presented By Mr. Sanket Chordiya M.Pharm Ist Sem. Pharmaceutics Guided By Dr. C. R. Kokare M.Pharm , Ph. D. Pharmaceutics Sinhgad Technical Education Society’s Sinhgad Institute of Pharmacy, Narhe. 1 9/29/2019
  • 2.  Overview of Presentation  Introduction  Various Terminologies  Factorial Design  Fractional Factorial Design  Software Used  Application  Key References 2 9/29/2019
  • 3. Introduction  “Optimization is the act of achieving the best possible result under given circumstances.”  The goal is either to minimize effort or to maximize benefit.  Various design used in optimization like factorial design, fractional factorial design… etc. 3 9/29/2019  What is Optimization?
  • 4. 4 Why their is need of Optimization?  Trial & Error  OFAT Approach  Knowledge of formulator & Probability  Expensive & Time Consuming  Unpredictable & Non-Reproducible 9/29/2019 Due to Conventional approach,
  • 5. 5  Based on Statistical method also known as Design of Experiment.  Less time consuming.  Predictable & Efficient.  Require fewer experiment to achieve an optimum formulation.  Reduce the error. 9/29/2019 Systematic approach ;
  • 6. Various Terminologies Quality by Design (QbD) 6 Systematic approach to development that begin with predefined objective & focused on product & process understanding based on sound science & Quality risk management. 9/29/2019
  • 7. 7 Quality Target Product Profile (QTPP)  It is summary of the quality characteristics of drug product that will be achieved to ensure the desired quality, taking into account safety and efficacy of drug product.  To ensure the final product output remain within acceptable quality limits. CQA are used. 9/29/2019  Critical Quality Attributes (CQA)
  • 8. 8 Variables Independent Variables Quantitative Input Variables Eg. Conc. Of Disintegrant, Ratio of Surfactant Qualitative Input Variables Eg. Type of disintegrant ,Types of Surfactant Dependent Variables Eg. Disintegration time, Hardness of tablet 9/29/2019
  • 9. 9  Factor : It is assigned Variable , i.e. independent variables influencing the response. E.g. Concentration, temperature.  Levels : Values assigned to the factor. E.g. Low(-1), high(+1).  Response : Is the measured property of the process E.g. dissolution rate, Hardness of tablet. 9/29/2019
  • 10. 10  Effects : Change in response caused by varying levels.  Interaction : Overall effect of two or more variables.  Runs : Experiment conducted according to the selected design. E.g. 22 = 4 Runs 9/29/2019
  • 11. Factorial Design  Introduced by “Sir Ronald Fisher” in 1926.  It involves studying the effect of each factor at each level.  The Number of experiment in factorial design is given as; X n = K Where X represents the number of level. ,n is the number of factors. K is the Response. 11 9/29/2019
  • 12. 12 Types Of Factorial Design Full Factorial Design Fractional Factorial Design 9/29/2019
  • 13. 13 Full Factorial Design  FFD involve studying the effect of all possible factors at various levels, including the interactions, with the total number of runs.  Generally Factorial experiment with two level factors are used. 9/29/2019
  • 14. 9/29/2019 14  Merits Of full Factorial Design  More efficient than OFAT experiment.  Allow additional factors to be examined at no additional cost.  Allow to detect interaction which is not possible in OFAT.  Less Time Consuming.
  • 15. 9/29/2019 15 Number Factor Main Effects Order of Interactions 2 3 4 5 6 7 8 9 10 2 2 1 3 3 3 1 4 4 6 4 1 5 5 10 10 5 1 6 6 15 20 15 6 1 7 7 21 35 35 21 7 1 8 8 28 56 70 56 28 8 1 9 9 36 84 126 126 85 36 9 1 10 10 45 120 210 252 210 120 45 10 1 Table 1.1 Redundancy in Full Factorial Design.  Demerits Of Full Factorial Design
  • 16. 16 (a) (b) Fig. 1.1 Factorial design : (a) 22 Factorial design , (b) 23 Factorial design 9/29/2019
  • 17. 17 1. Two Level Factorial Design 2 levels : Low (-1) High (+1) e.g 22 Factor + + + - - + - - + - + - 9/29/2019
  • 18. 18  If there are k factors, each at Z levels, a full factorial design has Zk runs. (Levels)factors [ Z k ]  2 factors, 2 levels- 2 2 FD = 4 runs  3 factors, 2 levels- 2 3 FD = 8 runs  2 factors, 3 levels- 3 2 FD = 9 runs  3 factors, 3 levels- 3 3 FD = 27 runs 9/29/2019
  • 19. 19  The simplest form of factorial design is the 2 3 factorial design. e.g. 23 Factorial design of Sustained release Metformin tablet Ingredients Category Microcrystalline cellulose Diluent Ethyl cellulose Sustained Release polymer PVP-K30 Binder Magnesium Stearate Lubricant Aerosil Glidant 9/29/2019 Table 1.2 All inactive Ingredients
  • 20. 20 Among all inactive ingredients, microcrystalline cellulose, ethyl cellulose, PVP K30 were taken as the independent factors. Sr. No. Notation Independent factors (mg/tab) Levels -1 +1 1. X1 Microcrystalline cellulose 80 100 2. X2 Ethyl cellulose 5 10 3. X3 PVP K30 3 5 Table 1.3 : Independent factors & their levels 9/29/2019
  • 21. 9/29/2019 21  The experimental plan for a three-factor, two-level 2 3 design is as follows; Experiment Microcrystalline Cellulose (mg/tab) Ethyl- Cellulose (mg/tab) Polyvinyl Pyrrolidone (mg/tab) Drug release (%) 12 hr. 1 80 5 3 80 2 100 5 3 78 3 80 10 3 65 4 100 10 3 64 5 80 5 5 72 6 100 5 5 71 7 80 10 5 62 8 100 10 5 60 Table 1.4 Statistical Data of Experiment
  • 22. 9/29/2019 22  The 2 3 factorial design show seven effect, i.e. three individual factor effects, three two way interaction (X1X2,X1X3 & X2X3) & one three way interaction (X1X2X3).  The magnitude of the main effect can be calculated by taking mean of all experiment with high level of factor (X1,X2,X3) minus mean of all experiment with low level of same factor.  For e.g. Effect of factor X1 = 1/4{(78+64+71+60)-(85+65+72+62)} = 1/4 {273-279} = -1.5
  • 23. 9/29/2019 23 Experiments Notation X1 X2 X3 X1X2 X2X3 X1X3 X1X2X3 Drug release (%) 12 hr. 1 (-1,-1,-1) -1 -1 -1 +1 +1 +1 -1 80 2 (+1,-1,-1) +1 -1 -1 -1 +1 -1 +1 78 3 (-1,+1,-1) -1 +1 -1 -1 -1 +1 +1 65 4 (+1,+1,-1) +1 +1 -1 +1 -1 -1 -1 64 5 (-1,-1,+1) -1 -1 +1 +1 -1 -1 +1 72 6 (+1,-1,+1) +1 -1 +1 -1 -1 +1 -1 71 7 (-1,+1,+1) -1 +1 +1 -1 +1 -1 -1 62 8 (+1,+1,+1) +1 +1 +1 +1 +1 +1 +1 60 Table 1.5 Sign to Calculate the main effect & interaction effect of the 23 Factorial Design.
  • 24. 9/29/2019 24  Conclusion Table 1.6 Magnitude of main effect & interaction of the factors. Factor and Interaction Results X1 -1.5 X2 -15 X3 -22 X1X2 0 X2X3 +8.0 X1X3 0 X1X2X3 +5.0
  • 25. 9/29/2019 25  Fractional Factorial Design  As the number of variables increases, experimental runs also increases, To overcome these issue in a methodical approach, Fractional Factorial Design is introduced.  It expressed as, Xn-x , where X = No. of Levels n = No. of Factors x = Degree of Fractionation
  • 26. 9/29/2019 26  Drawbacks  Confounding or Aliasing X1 X2 X3 X1X2 X1X3 X2X3 + - - - - + - - + + - - - + - - + - + + + + + + Table 1.7 Concept Of Confounding.
  • 27. 9/29/2019 27  Resolution  Resolution III : (1+2) Main effect aliased with 2-order interaction  Resolution IV : (1+2 or 2+2) Main effect aliased with 3-order interactions and 2-factor interactions aliased with other 2 factor interactions.  Resolution V : (1+4 or 2+3) Main effect aliased with 4-order interactions and 2-factor interactions aliased with 3-factor interactions.
  • 28. 9/29/2019 28  Software Used in FD:  Design-Expert Version 12  Minitab  Matrex  Omega  Modde
  • 30. 9/29/2019 30  Two level factorial design Steps involved 1. Design the experiment 2. Enter the names, levels, unit of measures
  • 31. 9/29/2019 31 3. Enter an responses 4. Result of calculation 5. Enter the response data
  • 32. 9/29/2019 32 6. Design an layout (coded) 6. Pre-analysis of effects via data sorts.
  • 34. 9/29/2019 34  Application of Factorial Design Formulation & Processing Medicinal Chemistry Study of Pharmacokinetic Parameter Clinical Chemistry Allow large number of variables to be investigated in a compact trial.
  • 37.  Key References 1. Amit G. Mirani and Vandana B. Patravale, 2016. Design of Experiments, Basic Concepts and its application in Pharmaceutical Product Development, University College London. 118-127. 2. Gaurav Gujral, Devesh Kapoor, Manish Jaimini, 2018. An updated Review on Design of Experiment (DOE) in Pharmaceutical, Journal Of Drug Delivery & Therapeutics 147-152. 3. Dnyandev G. Gadhave & Chandrakant R. Kokare, 2019. Nanostructured lipid carriers engineered for intranasal delivery of teriflunomide in multiple sclerosis: Optimization and in vivo studies, Drug Development and Industrial Pharmacy, 1-12. 9/29/2019 37
  • 38. 9/29/2019 38  Key References 44 4. Rahul Kumar Garg and Indrajeet Singhvi., 2015. Optimization Techniques: An overview for formulation development. Asian Journal of Pharmaceutical Research. 217-221. 5. Singh B., Gupta, R.K. and Ahuja, N., 2006. Computer- assisted optimization of pharmaceutical formulations and processes. Pharmaceutical Product Development (Ed. NK Jain), CBS Publishers, New Delhi. 273-318. 6. https://www.statease.com (Accessed 20th Sept 2019).