Industry robotic and material handling system

1. Presented by:
Hemraj Kamlesh Bhadane
Guided by:
Prof. A. S. Kamble
Department of Robotics and Automation
K. K. Wagh Institute of Engineering Education & Research, Nashik
A Presentation on Pick And Place
Robots

2. • What Is Pick And Place Robot
Pick and place robots are automated systems designed for the efficient handling
of objects in manufacturing and assembly lines. These robots feature a
mechanical arm equipped with specialized end-effectors, like grippers or suction
cups, enabling them to grasp and manipulate items. Integrated with sensors or
vision systems, they identify and locate objects, executing precise movements to
pick them up from one location and accurately place them in another
predetermined spot. These robots streamline repetitive tasks, increasing
production speed, improving accuracy, and reducing human labor in various
industries such as automotive, electronics, and packaging.
Their versatility lies in their ability to adapt to different shapes, sizes, and
weights of objects. Programming enables these robots to follow specific paths
and perform intricate maneuvers, contributing to enhanced efficiency in material
handling. Their integration into manufacturing processes not only boosts
productivity but also ensures consistent quality by minimizing errors associated
with manual handling.

3. • History of Pick and Place Robots
The history of pick and place robots dates back to the late 1960s and early
1970s when industrial robots started gaining prominence in manufacturing.
Early versions were primarily used in the automotive industry for tasks like
welding and assembly.
In the 1980s, advancements in technology allowed for more sophisticated
robotic systems capable of handling pick and place operations. These robots
began integrating sensors, vision systems, and improved programming to
enhance accuracy and efficiency in handling objects.
Throughout the 1990s and 2000s, pick and place robots became increasingly
prevalent across various industries beyond automotive manufacturing. They
were employed in electronics assembly, food and beverage packaging,
pharmaceuticals, and other sectors requiring precise handling of items in
production lines.
Continual advancements in robotics, including improvements in sensors,
artificial intelligence, and machine learning, have further refined pick and place
robots. These developments have led to more agile, adaptable, and intelligent
systems capable of handling a wider variety of items while optimizing speed
and accuracy in material handling processes.

4. Applications of Pick and Place Robots
Manufacturing Industry
Pick and place robots are extensively used in manufacturing for assembly,
packaging, and sorting tasks, increasing efficiency and reducing errors.
Warehouse and Logistics
In the warehouse and logistics sector, pick and place robots enable accurate
and efficient handling of goods, optimizing inventory management and order
fulfillment.
Food and Beverage Industry
Pick and place robots play a crucial role in food processing and packaging,
ensuring hygienic and precise handling of food products while maintaining
productivity.

5. Advantages of Pick and Place Robots
1 Increased
Productivity
Improved
Efficiency and
Accuracy
3 Reduced
Labor Costs
By replacing manual
labor with pick and
place robots,
businesses can reduce
labor costs associated
with employee wages,
training, and employee
turnover.
1 2
Pick and place robots
perform tasks with
consistent precision,
minimizing errors and
reducing the need for
human intervention in
repetitive and
monotonous tasks.
By automating
repetitive tasks, pick
and place robots can
significantly increase
production rates,
allowing businesses
to meet higher
demand efficiently.

6. Considerations When Choosing Pick
and Place Robots
1 Payload Capacity
The ability of pick
and place robots
to handle objects
of various sizes
and weights is a
critical factor while
selecting a suitable
robot for specific
applications.
2 Speed and
Cycle Time
The speed and cycle
time of pick and
place robots must
align with the
production
requirements to
ensure optimal
efficiency and
throughput.
3 Flexibility and
Adaptability
Robots with modular
designs and flexible
programming
capabilities allow easy
reconfiguration, so they
can adapt to changing
production needs and
handle diverse tasks.

7. Challenges and Limitations of Pick and
Place Robots
1
Complex
Programming and
Integration
Programming pick and
place robots can be
complex, requiring
expertise in robotic
systems and
integration with
existing manufacturing
processes.
2
Handling Delicate or
Irregular Objects
Robotic gripping
systems may face
challenges when
handling delicate or
irregularly shaped
objects, requiring
specialized grippers or
advanced vision
systems.
3
Cost of
Implementation and
Maintenance
The initial investment
and ongoing
maintenance costs of
pick and place robots
must be considered to
determine the
feasibility and return
on investment.

8. Best Pick and Place Robots in the Market
There are several top-performing pick and place robots available in the market today. Some of the best
options include:
UR10e from Universal
Robots
The UR10e from Universal
Robots is a popular pick and
place robot that offers fast
cycle times and high payloads.
It is designed to be easy to
program and operate, making
it an ideal choice for small and
medium-sized businesses.
Yaskawa Motoman
GP8
Yaskawa Motoman's GP8 is a
high-speed robot designed for
pick and place applications in
the packaging, food, and
pharmaceutical industries. It
offers high payload capacity,
speed, and precision for
handling heavy and delicate
products.

9. ABB IRB 1200
The ABB IRB 1200 is
another highly rated pick
and place robot that offers
exceptional accuracy and
speed. It is ideal for use in
applications that require
high precision, such as
electronics manufacturing
and assembly.
ABB IRB 360 FlexPicker
ABB's FlexPicker is a high-
speed delta robot designed for
pick and place applications in the
food, pharmaceutical, and
electronics industries. It offers
high precision and flexibility for
handling a wide range of
products.

10. FANUC LR Mate
200iD/4S
The FANUC LR Mate 200iD/4S
is a compact and versatile pick
and place robot that is well-
suited for a wide range of
applications. It offers high-
speed operation and advanced
motion control capabilities,
making it a top choice for many
industrial settings.
KUKA KR AGILUS
KUKA's KR AGILUS is a small
and agile robot designed for
pick and place applications in
the electronics, automotive,
and consumer goods
industries. It offers high
precision, speed, and flexibility
for handling small parts with
ease.

11. Conclusion
1 Summary of Key Points
Pick and place robots play a crucial role in automating industries, increasing productivity, and
reducing labor costs. However, they come with programming complexities and limitations in
handling certain objects.
2 Future Advancements and Potential Impact
Advancements in artificial intelligence and machine learning are expected to enhance pick and
place robots' capabilities, enabling them to handle more complex tasks and drive further
industrial automation.
3 Enhanced Accuracy and Consistency
Robots are programmed to perform tasks with precision, reducing the likelihood of errors and
inconsistencies in manufacturing and assembly processes. This ultimately leads to higher
product quality and customer satisfaction.
4 Return on Investment
Despite the initial investment, pick and place robots can lead to a significant return on
investment over time through improved efficiency, cost savings, and enhanced product
quality. This can position businesses for long-term success in their industry.