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Modular Bridging for Permanent and
Temporary Locations
Phil Bailey, Director Engineering Services
www.mabeybridge.com
About Mabey Bridge
• Headquartered in Chepstow, South
Wales UK.
• £80m turn-over
• 560 employees
• 3 manufacturing plants
• 100,000 tonne annual capacity
• State-of-the-art robotic manufacturing
• Bridges, Towers, Monopiles, Girders,
Services
Our Factories
Newhouse Farm, Chepstow
Lydney, Gloucestershire
Station Road, Chepstow
Some Examples of our Products
Our Modular Steel Bridging Products
• Modular
• Reconfigurable and
versatile
• Pre-engineered
• Containerised ‘out of the
box’
• Up to 100m span
• Multi-span structures
• Highway and construction
vehicle loading
• Temporary or permanent
Compact 200
• 15.m to 61m spans, generally
• 3.048m (10ft) modules
• Durbar finish or anti-skid surfacing
• With or without parapets
• Cantilever footwalks available
• Simple to erect (crane-in or launch)
• Emergency and contingency bridging
• Highly flexible, excellent value
• Mabey’s best seller
Berbice River Bridge, Guyana – Basic Facts
• 6th longest floating bridge in the world at 1,570m
• Complex build, delivered in partnership with Bosch
Rexroth B.V.
• Two lane carriageway in Compact 200
• Superstructure of 37 spans of bridging
• Constructed on 39 pontoons
• Bridge had to allow for a tidal range of 3 metres
• Bridge Retractor System installed for large shipping
• High span clearance section installed for small shipping
Berbice River Bridge, Guyana
Client: Ministry of Public Works and Communication
Solution: Mabey Compact 200, delivered in partnership with Bosch Rexroth B.V.
Client: Ministry of Public Works and Communication
Solution: Mabey Compact 200, delivered in partnership with Bosch Rexroth B.V.
Berbice River Bridge, Guyana
Client: Ministry of Public Works and Communication
Solution: Mabey Compact 200, delivered in partnership with Bosch Rexroth B.V.
Berbice River Bridge, Guyana
Chaglla Dam - Peru
• Part of 203m high Chaglla Hydroelectric Dam project
• 6 bridges, the largest free-span bridge 54.8m long and
capable of supporting a 50 tonne load
• Standardised, interchangeable components required to
provide flexibility and versatility
• Site traffic largely heavy construction vehicles and
machinery
• Remote area and challenging mountainous topography
• Rocky ravine with steep banks alongside the launch
planes added complexity
Client: Empresa de Generación Huallaga SA
Solution: Mabey Compact 200
Chaglla Dam, Peru
Chaglla Dam, Peru
Client: Empresa de Generación Huallaga SA
Solution: Mabey Compact 200
Chaglla Dam, Peru
Client: Empresa de Generación Huallaga SA
Solution: Mabey Compact 200
Client: Mota-Engil Central Europe
Solution: Two Compact 200 bridges used to maintain a highway and railway
line open whilst a new concrete bridge was built.
Detour bridge, Poland
Mabey Universal
• 40m to 81m spans
• 4.5m/ 2.25m modules
• Durbar finish or anti-skid surfacing
• With or without parapets
• Cantilever footwalks available
• Simple to erect (crane-in or launch)
• Large span rural applications
• Robust, durable, high fatigue life
• Heavy axle capabilities
• Contractor’s use and hire fleet
bridging
LNG Project, Papua New Guinea – Basic Facts
• Extensive pipework needed to carry 6.6 million tonnes
per annum of LNG
• Major supporting infrastructure work necessitating a
heavy-duty solution
• 5 bridges,
• 20 local staff used to assemble first bridge in 3 weeks
• All 5 bridges built with seismic restraints
• Expected operational life of 30 years
Client: Exxon Mobil
Product: Mabey Universal Bridge
LNG Upstream Infrastructure Project, Papua New Guinea
LNG Upstream Infrastructure Project, Papua New Guinea
Client: Exxon Mobil
Product: Mabey Universal Bridge
Client: Balfour Beatty
Solution: Mabey Universal bridge used to keep the road open whilst
excavation work was done underneath.
Limehouse Link temporary bridge, England
Client: Unioil Corporation
Solution: Mabey Universal bridge used as jetty to accommodate up to six
oil tankers. 524m long in multiple spans with a 4.2m wide deck
Crude oil transfer jetty, Philippines
Crude oil transfer jetty, Philippines
Client: Unioil Corporation
Solution: Mabey Universal bridge used as jetty to accommodate up to six
oil tankers. 524m long in multiple spans with a 4.2m wide deck
Crude oil transfer jetty
Crude oil transfer jetty, Philippines
Client: Unioil Corporation
Solution: Mabey Universal bridge used as jetty to accommodate up to six
oil tankers. 524m long in multiple spans with a 4.2m wide deck
Client: NPRA, Norwegian Rail Authority
Solution: Mabey Universal bridge required to provide the agency with the capability of dual
use (road/railway) for spans of up to 50m and 2 lanes of vehicular traffic
Temporary railway bridge, Norway
Longannet power plant, Scotland
Client: Scottish Power
Solution: A combination of bridging and tower units used to support a coal conveyor
Client: Scottish Power
Solution: A combination of bridging and tower units used to support a coal conveyor
Longannet power plant, Scotland
Client: Walter Bau AG
Solution: Mabey Universal bridge used to access a shaft 1km underground during
the construction of the Goldisthal Pumped Storage Station
Bridge access for underground turbine, Germany
• 45m to 90m Spans
• 4.5m modules
• Easily assembled & launched
• Long clear spans
• Pre-cambered and HSFG bolted
decks
• Fully galvanised
• Cantilever walkways available
• Durbar finish or anti-skid surfacing
• Transported in 40ft containers
3 - Delta Bridge
Delta Bridge
Delta Bridge
Client: Frontier Works Organisation
Solution: A multispan Mabey Delta bridge 328m long and 7.35m wide
His Highness Sheikh Khalifa Bin Zayed Al Nahyan Bridge, Pakistan
Client: Frontier Works Organisation
Solution: A multispan Mabey Delta bridge 328m long and 7.35m wide
His Highness Sheikh Khalifa Bin Zayed Al Nahyan Bridge, Pakistan
Client: Frontier Works Organisation
Solution: A multispan Mabey Delta bridge 328m long and 7.35m wide
His Highness Sheikh Khalifa Bin Zayed Al Nahyan Bridge, Pakistan
Client: Ministry of Works & Transport
Solution: Mabey Delta Bridge
Caroni Delta Bridge, Trinidad & Tobago
• Two main beams spanning
between supports, connected by
transoms.
• Parapets sit on top flange of main
beams.
• Supplied in 3.048m increments with
EW or 2LANE road widths.
• Can be supplied with internal
walkways
4 - Atlas/Flyovers
Client: Ministry of Highways, Ports and Shipping
Solution: Atlas bridge
Sangupiddy Bridge, Sri Lanka
Flyover, Panama
Client: Panama Government
Solution: Flyover
Flyover, Panama
Client: Panama Government
Solution: Flyover
Temporary Route Highway 55, Qatar
Client: Qatar Building Company
Solution: Atlas Bridge
Temporary Route Highway 55, Qatar
Client: Qatar Building Company
Solution: Atlas Bridge
Temporary Route Highway 55, Qatar
Client: Qatar Building Company
Solution: Atlas Bridge
Client: Ministry of Highways, Ports and Shipping
Solution: Atlas bridge
Polduwa Bridge, Sri Lanka
Client: Ministry of Highways, Ports and Shipping
Solution: Atlas bridge
Polduwa Bridge, Sri Lanka
Client: Ministry of Highways, Ports and Shipping
Solution: Atlas bridge
Polduwa Bridge, Sri Lanka
Polduwa
Polduwa Bridge, Sri Lanka
Client: Ministry of Highways, Ports and Shipping
Solution: Atlas bridge
Suspension bridge, Colombia
Client: Ministry of Transport and Communications
Solution: Suspension bridge
Yanango Suspension bridge, Peru
Client: Ministry of Transport and Communications
Solution: Suspension bridge
Pontoon access
Why us?
1) World-Class Global Steelwork Experts
2) Practical and creative solutions
3) 1st Company to receive BS10500 – Ethical Compliance
4) Leader in Safety, Health, Environment and Quality
– OHSAS 18001 Occupational Health and Safety Management
– ISO 14001Environmental Management
– BS EN ISO 9001
– BS EN 1090:1
– NHSS 20 & NHSS 19A through the Steel Construction Certification
Scheme (SCCS), together with Welding Control to BSEN ISO 3834,
through The Welding Institute (TWI).
4) Through-life support services offered including; Design, Erection,
Training and Maintenance
Thank you!
Any Questions?
www.mabeybridge.com

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Modular Bridging for Permanent and Temporary Locations

  • 1. Modular Bridging for Permanent and Temporary Locations Phil Bailey, Director Engineering Services www.mabeybridge.com
  • 2. About Mabey Bridge • Headquartered in Chepstow, South Wales UK. • £80m turn-over • 560 employees • 3 manufacturing plants • 100,000 tonne annual capacity • State-of-the-art robotic manufacturing • Bridges, Towers, Monopiles, Girders, Services
  • 3. Our Factories Newhouse Farm, Chepstow Lydney, Gloucestershire Station Road, Chepstow
  • 4. Some Examples of our Products
  • 5.
  • 6. Our Modular Steel Bridging Products • Modular • Reconfigurable and versatile • Pre-engineered • Containerised ‘out of the box’ • Up to 100m span • Multi-span structures • Highway and construction vehicle loading • Temporary or permanent
  • 7. Compact 200 • 15.m to 61m spans, generally • 3.048m (10ft) modules • Durbar finish or anti-skid surfacing • With or without parapets • Cantilever footwalks available • Simple to erect (crane-in or launch) • Emergency and contingency bridging • Highly flexible, excellent value • Mabey’s best seller
  • 8. Berbice River Bridge, Guyana – Basic Facts • 6th longest floating bridge in the world at 1,570m • Complex build, delivered in partnership with Bosch Rexroth B.V. • Two lane carriageway in Compact 200 • Superstructure of 37 spans of bridging • Constructed on 39 pontoons • Bridge had to allow for a tidal range of 3 metres • Bridge Retractor System installed for large shipping • High span clearance section installed for small shipping
  • 9. Berbice River Bridge, Guyana Client: Ministry of Public Works and Communication Solution: Mabey Compact 200, delivered in partnership with Bosch Rexroth B.V.
  • 10. Client: Ministry of Public Works and Communication Solution: Mabey Compact 200, delivered in partnership with Bosch Rexroth B.V. Berbice River Bridge, Guyana
  • 11. Client: Ministry of Public Works and Communication Solution: Mabey Compact 200, delivered in partnership with Bosch Rexroth B.V. Berbice River Bridge, Guyana
  • 12. Chaglla Dam - Peru • Part of 203m high Chaglla Hydroelectric Dam project • 6 bridges, the largest free-span bridge 54.8m long and capable of supporting a 50 tonne load • Standardised, interchangeable components required to provide flexibility and versatility • Site traffic largely heavy construction vehicles and machinery • Remote area and challenging mountainous topography • Rocky ravine with steep banks alongside the launch planes added complexity
  • 13. Client: Empresa de Generación Huallaga SA Solution: Mabey Compact 200 Chaglla Dam, Peru
  • 14. Chaglla Dam, Peru Client: Empresa de Generación Huallaga SA Solution: Mabey Compact 200
  • 15. Chaglla Dam, Peru Client: Empresa de Generación Huallaga SA Solution: Mabey Compact 200
  • 16. Client: Mota-Engil Central Europe Solution: Two Compact 200 bridges used to maintain a highway and railway line open whilst a new concrete bridge was built. Detour bridge, Poland
  • 17. Mabey Universal • 40m to 81m spans • 4.5m/ 2.25m modules • Durbar finish or anti-skid surfacing • With or without parapets • Cantilever footwalks available • Simple to erect (crane-in or launch) • Large span rural applications • Robust, durable, high fatigue life • Heavy axle capabilities • Contractor’s use and hire fleet bridging
  • 18. LNG Project, Papua New Guinea – Basic Facts • Extensive pipework needed to carry 6.6 million tonnes per annum of LNG • Major supporting infrastructure work necessitating a heavy-duty solution • 5 bridges, • 20 local staff used to assemble first bridge in 3 weeks • All 5 bridges built with seismic restraints • Expected operational life of 30 years
  • 19. Client: Exxon Mobil Product: Mabey Universal Bridge LNG Upstream Infrastructure Project, Papua New Guinea
  • 20. LNG Upstream Infrastructure Project, Papua New Guinea Client: Exxon Mobil Product: Mabey Universal Bridge
  • 21. Client: Balfour Beatty Solution: Mabey Universal bridge used to keep the road open whilst excavation work was done underneath. Limehouse Link temporary bridge, England
  • 22. Client: Unioil Corporation Solution: Mabey Universal bridge used as jetty to accommodate up to six oil tankers. 524m long in multiple spans with a 4.2m wide deck Crude oil transfer jetty, Philippines
  • 23. Crude oil transfer jetty, Philippines Client: Unioil Corporation Solution: Mabey Universal bridge used as jetty to accommodate up to six oil tankers. 524m long in multiple spans with a 4.2m wide deck
  • 24. Crude oil transfer jetty Crude oil transfer jetty, Philippines Client: Unioil Corporation Solution: Mabey Universal bridge used as jetty to accommodate up to six oil tankers. 524m long in multiple spans with a 4.2m wide deck
  • 25. Client: NPRA, Norwegian Rail Authority Solution: Mabey Universal bridge required to provide the agency with the capability of dual use (road/railway) for spans of up to 50m and 2 lanes of vehicular traffic Temporary railway bridge, Norway
  • 26. Longannet power plant, Scotland Client: Scottish Power Solution: A combination of bridging and tower units used to support a coal conveyor
  • 27. Client: Scottish Power Solution: A combination of bridging and tower units used to support a coal conveyor Longannet power plant, Scotland
  • 28. Client: Walter Bau AG Solution: Mabey Universal bridge used to access a shaft 1km underground during the construction of the Goldisthal Pumped Storage Station Bridge access for underground turbine, Germany
  • 29. • 45m to 90m Spans • 4.5m modules • Easily assembled & launched • Long clear spans • Pre-cambered and HSFG bolted decks • Fully galvanised • Cantilever walkways available • Durbar finish or anti-skid surfacing • Transported in 40ft containers 3 - Delta Bridge
  • 32. Client: Frontier Works Organisation Solution: A multispan Mabey Delta bridge 328m long and 7.35m wide His Highness Sheikh Khalifa Bin Zayed Al Nahyan Bridge, Pakistan
  • 33. Client: Frontier Works Organisation Solution: A multispan Mabey Delta bridge 328m long and 7.35m wide His Highness Sheikh Khalifa Bin Zayed Al Nahyan Bridge, Pakistan
  • 34. Client: Frontier Works Organisation Solution: A multispan Mabey Delta bridge 328m long and 7.35m wide His Highness Sheikh Khalifa Bin Zayed Al Nahyan Bridge, Pakistan
  • 35. Client: Ministry of Works & Transport Solution: Mabey Delta Bridge Caroni Delta Bridge, Trinidad & Tobago
  • 36. • Two main beams spanning between supports, connected by transoms. • Parapets sit on top flange of main beams. • Supplied in 3.048m increments with EW or 2LANE road widths. • Can be supplied with internal walkways 4 - Atlas/Flyovers
  • 37. Client: Ministry of Highways, Ports and Shipping Solution: Atlas bridge Sangupiddy Bridge, Sri Lanka
  • 38. Flyover, Panama Client: Panama Government Solution: Flyover
  • 39. Flyover, Panama Client: Panama Government Solution: Flyover
  • 40. Temporary Route Highway 55, Qatar Client: Qatar Building Company Solution: Atlas Bridge
  • 41. Temporary Route Highway 55, Qatar Client: Qatar Building Company Solution: Atlas Bridge
  • 42. Temporary Route Highway 55, Qatar Client: Qatar Building Company Solution: Atlas Bridge
  • 43. Client: Ministry of Highways, Ports and Shipping Solution: Atlas bridge Polduwa Bridge, Sri Lanka
  • 44. Client: Ministry of Highways, Ports and Shipping Solution: Atlas bridge Polduwa Bridge, Sri Lanka
  • 45. Client: Ministry of Highways, Ports and Shipping Solution: Atlas bridge Polduwa Bridge, Sri Lanka
  • 46. Polduwa Polduwa Bridge, Sri Lanka Client: Ministry of Highways, Ports and Shipping Solution: Atlas bridge
  • 47. Suspension bridge, Colombia Client: Ministry of Transport and Communications Solution: Suspension bridge
  • 48. Yanango Suspension bridge, Peru Client: Ministry of Transport and Communications Solution: Suspension bridge
  • 50. Why us? 1) World-Class Global Steelwork Experts 2) Practical and creative solutions 3) 1st Company to receive BS10500 – Ethical Compliance 4) Leader in Safety, Health, Environment and Quality – OHSAS 18001 Occupational Health and Safety Management – ISO 14001Environmental Management – BS EN ISO 9001 – BS EN 1090:1 – NHSS 20 & NHSS 19A through the Steel Construction Certification Scheme (SCCS), together with Welding Control to BSEN ISO 3834, through The Welding Institute (TWI). 4) Through-life support services offered including; Design, Erection, Training and Maintenance