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Bioplastics Produced
by Microorganisms
Iman Rusmana
Department of Biology
Bogor Agricultural University
1869 Celluloid John Wesley Hyatt
1912
(1838 erstmals
erzeugt)
PVC (Polyvinylchlorid) Fritz Klatte
1920-28 Theorien über den Aufbau von
Kunststoffen (Nobelpreis 1953)
Hermann Staudinger
1930 Neopren DuPont / USA
1930 Polystyrol (Styropor) BASF, IG Farben
1931 Polyethylen ICI / UK
1935 Polyamid (Nylon) DuPont / USA
1937 Polyamid (Perlon) BASF, IG Farben
1937 Polyurethan BASF, IG Farben
1938 Polytetrafluorethylen (Teflon) DuPont / USA
1941 Polyethylenterephthalat (PET) Calico Printers / UK
1951 Polypropylen Philipps Petroleum /
USA
1953 Polycarbonat Bayer
Importance
„ 2003- North America
„ 107 billion pounds of
synthetic plastics
produced from
petroleum
„ Take >50 years to
degrade
„ Improper disposal and
failure to recycle Æ
overflowing landfills
„ Degradable polymers that are naturally degraded
by the action of microorganisms such as bacteria,
fungi and algae
„ What are Bioplastics?
„ Benefits Include:
„ 100 % biodegradable
„ Produced from natural, renewable resources
„ Able to be recycled, composted or burned without
producing toxic byproducts
Carbon Cycle of Bioplastics
CO2
H2O
Biodegradation
Carbohydrates
Plastic Products
Plants
Fermentation PHA Polymer
Photosynthesis
Recycle
Polyhydroxyalkanoates (PHAs)
„ Polyesters accumulated inside microbial
cells as carbon & energy source storage
Ojumu et al., 2004
Polyhydroxyalkanoates, or PHAs, are homo- or
heteropolyesters synthesized and intracellularly stored by
numerous prokaryotes.
Polyhydroxyalkanoates (PHAs)
„ Produced under conditions of:
„ Low limiting nutrients (P, S, N, O)
„ Excess carbon
„ 2 different types:
„ Short-chain-length 3-5 Carbons
„ Medium-chain-length 6-14 Carbons
Bacillus megaterium,
Bacillus
Pseudomonas
Alcaligenes
Azotobacter
Hydrogenomonas
Chromatium
Cyanobacteria,
and many others
„ ~250 different bacteria have been found
to produce some form of PHAs
"Bacterial Polyester"
• Poly-3-Hydroxybutyrat (PHB) in Bacillus megateri
Æ 1926 Maurice Lemoigne (Institut Pasteur)
PHA - Polyhydroxyalkanoate
Polyhydroxybutyrate (PHB)
„ Example of short-chain-
length PHA
„ Produced in activated
sludge
„ Found in Alcaligenes
eutrophus
„ Accumulated
intracellularly as
granules (>80% cell dry
weight) Lee et al., 1996
PHA Biosynthesis
Ojumu et al., 2004
phbC-A-B Operon in A. eutrophus
„ Structural genes encoded in single operon
„ PHA synthase
„ β-ketothiolase
„ NADPH-dependent acetoacetyl-CoA reductase
Lee et al 1996
Ralstonia eutropha (Alcaligenes
eutrophus)
PHB biosynthesis
PHB > 70% cell dry weight
Depolymerase
Phasin
Ralstonia eutropha (Alcaligenes
eutrophus)
PHB-Cycle
Production of PHA in Bacteria
PhaA: β-Ketothiolase
PhaB: Acetoacetyl-CoA-Reduktase
PhaC: PHA-Synthase
PhaJ: (R)-specific Enoyl-CoA-Hydr
PhaG: Hydroxyacyl-ACP:CoA Tran
PHAs
Pseudomonas
putida
Maximum: 85-90% dry weight
Prieto (2007) J. Bacteriol. 189:289-29
Alcanivorax borkumensis
• Synthesis Propionyl-CoA Æ PHBV Synthesis
PHA-Synthesis in Bakteri vs Transgenic Plants
Production PHA Purification
Of PHA
Production
of starch
Isolation
of starch
Hydrolysis Fermentation Purification of
PHA
90% 90% 90%
30%
90%
Plant
Trangenic
Plants
Bacteria
Accumulation of PHA in transgenic A. thaliana
Chloroplast Nukleus Peroxisom
• 3-Ketothiolase endogen (Cytoplasma)
Reduktase (phaB) & Synthase (phaC) transgen (R. eutropha)
NOS-
PolyA
phaB
35S
NOS-
PolyA
phaC
35S
• Expression in Plastides (phaA, phaB, phaC):
14% TG (Multigenvektor: bis 40%)
NOS-
PolyA
phaB
35S
NOS-
PolyA
phaA
35S
NOS-
PolyA
phaC
35S TPSS
TPSS
TPSS
Slater et al. 1999 Nature Biotechnol. 17:1011-1016.
Synthesis of PHBV-Copolymers in Plants
Arabidopsis thaliana, Brassica napus
• 4 Transgenes
(Monsanto)
• Expression:A. thaliana: 35S-Promotor
RuBisCo-small-subunit Transit-Peptid (Chloroplasten
2 Vektor
B. napus: Promotor (P-Lh; Hydroxylase; Lesquerella)
RuBisCo-small-subunit Transit-Peptid (Leukoplasten)
1 Vektor
• Substrates: Acetyl-CoA & Propionyl-CoA
Bioplastics
ICI (UK, 1975) 1982: BIOPOL™ A. eutrophus - Fermentatio
C-Quelle: Glukose/Saccharose (PHB)
+ Propionates (PHV)
Recovery of PHAs from Cells
„ PHA producing microorganisms stained
with Sudan black or Nile blue
„ Cells separated out by centrifugation or
filtration
„ PHA is recovered using solvents
(chloroform) to break cell wall & extract
polymer
„ Purification of polymer
Bioplastic Properties
„ Some are stiff and brittle
„ Crystalline structure Æ rigidity
„ Some are rubbery and moldable
„ Properties may be manipulated by blending
polymers or genetic modifications
„ Degrades at 185°C
„ Moisture resistant, water insoluble, optically
pure, impermeable to oxygen
„ Must maintain stability during manufacture and
use but degrade rapidly when disposed of or
recycled
Biodegradation
„ Fastest in anaerobic sewage and slowest in
seawater
„ Depends on temperature, light, moisture,
exposed surface area, pH and microbial activity
„ Degrading microbes colonize polymer surface &
secrete PHA depolymerases
„ PHA Æ CO2 + H2O (aerobically)
„ PHA Æ CO2 + H2O + CH4 (anaerobically)
Biodegradation by
PHA depolymerases
Controlled Degradation
PET PHBV
Cane
biomass
Biotechnology
tools
Biofertilizers
co
2
Cane and trash
Biofertilizers
Ethanol
distillery
Ethanol
Cane
juice
Molasses
Sugar
factory
Sugar
exports
Cogen
plants
Bagasse and trash
Steam & electricity
Food
products
Leaves & trash
Solvents
Bioplastic
factory
Steam
and
electricity
Bioplastics
Bio-refinery concept
bioplastic-produced-by-microorganisms.pdf

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bioplastic-produced-by-microorganisms.pdf

  • 1. Bioplastics Produced by Microorganisms Iman Rusmana Department of Biology Bogor Agricultural University
  • 2. 1869 Celluloid John Wesley Hyatt 1912 (1838 erstmals erzeugt) PVC (Polyvinylchlorid) Fritz Klatte 1920-28 Theorien über den Aufbau von Kunststoffen (Nobelpreis 1953) Hermann Staudinger 1930 Neopren DuPont / USA 1930 Polystyrol (Styropor) BASF, IG Farben 1931 Polyethylen ICI / UK 1935 Polyamid (Nylon) DuPont / USA 1937 Polyamid (Perlon) BASF, IG Farben 1937 Polyurethan BASF, IG Farben 1938 Polytetrafluorethylen (Teflon) DuPont / USA 1941 Polyethylenterephthalat (PET) Calico Printers / UK 1951 Polypropylen Philipps Petroleum / USA 1953 Polycarbonat Bayer
  • 3.
  • 4. Importance „ 2003- North America „ 107 billion pounds of synthetic plastics produced from petroleum „ Take >50 years to degrade „ Improper disposal and failure to recycle Æ overflowing landfills
  • 5.
  • 6. „ Degradable polymers that are naturally degraded by the action of microorganisms such as bacteria, fungi and algae „ What are Bioplastics? „ Benefits Include: „ 100 % biodegradable „ Produced from natural, renewable resources „ Able to be recycled, composted or burned without producing toxic byproducts
  • 7. Carbon Cycle of Bioplastics CO2 H2O Biodegradation Carbohydrates Plastic Products Plants Fermentation PHA Polymer Photosynthesis Recycle
  • 8. Polyhydroxyalkanoates (PHAs) „ Polyesters accumulated inside microbial cells as carbon & energy source storage Ojumu et al., 2004 Polyhydroxyalkanoates, or PHAs, are homo- or heteropolyesters synthesized and intracellularly stored by numerous prokaryotes.
  • 9.
  • 10. Polyhydroxyalkanoates (PHAs) „ Produced under conditions of: „ Low limiting nutrients (P, S, N, O) „ Excess carbon „ 2 different types: „ Short-chain-length 3-5 Carbons „ Medium-chain-length 6-14 Carbons
  • 11. Bacillus megaterium, Bacillus Pseudomonas Alcaligenes Azotobacter Hydrogenomonas Chromatium Cyanobacteria, and many others „ ~250 different bacteria have been found to produce some form of PHAs
  • 12. "Bacterial Polyester" • Poly-3-Hydroxybutyrat (PHB) in Bacillus megateri Æ 1926 Maurice Lemoigne (Institut Pasteur) PHA - Polyhydroxyalkanoate
  • 13. Polyhydroxybutyrate (PHB) „ Example of short-chain- length PHA „ Produced in activated sludge „ Found in Alcaligenes eutrophus „ Accumulated intracellularly as granules (>80% cell dry weight) Lee et al., 1996
  • 15. phbC-A-B Operon in A. eutrophus „ Structural genes encoded in single operon „ PHA synthase „ β-ketothiolase „ NADPH-dependent acetoacetyl-CoA reductase Lee et al 1996 Ralstonia eutropha (Alcaligenes eutrophus)
  • 16. PHB biosynthesis PHB > 70% cell dry weight Depolymerase Phasin Ralstonia eutropha (Alcaligenes eutrophus)
  • 18. Production of PHA in Bacteria PhaA: β-Ketothiolase PhaB: Acetoacetyl-CoA-Reduktase PhaC: PHA-Synthase PhaJ: (R)-specific Enoyl-CoA-Hydr PhaG: Hydroxyacyl-ACP:CoA Tran
  • 19.
  • 21. Prieto (2007) J. Bacteriol. 189:289-29 Alcanivorax borkumensis
  • 22. • Synthesis Propionyl-CoA Æ PHBV Synthesis
  • 23. PHA-Synthesis in Bakteri vs Transgenic Plants Production PHA Purification Of PHA Production of starch Isolation of starch Hydrolysis Fermentation Purification of PHA 90% 90% 90% 30% 90% Plant Trangenic Plants Bacteria
  • 24.
  • 25. Accumulation of PHA in transgenic A. thaliana Chloroplast Nukleus Peroxisom • 3-Ketothiolase endogen (Cytoplasma) Reduktase (phaB) & Synthase (phaC) transgen (R. eutropha) NOS- PolyA phaB 35S NOS- PolyA phaC 35S • Expression in Plastides (phaA, phaB, phaC): 14% TG (Multigenvektor: bis 40%) NOS- PolyA phaB 35S NOS- PolyA phaA 35S NOS- PolyA phaC 35S TPSS TPSS TPSS
  • 26. Slater et al. 1999 Nature Biotechnol. 17:1011-1016.
  • 27. Synthesis of PHBV-Copolymers in Plants Arabidopsis thaliana, Brassica napus • 4 Transgenes (Monsanto) • Expression:A. thaliana: 35S-Promotor RuBisCo-small-subunit Transit-Peptid (Chloroplasten 2 Vektor B. napus: Promotor (P-Lh; Hydroxylase; Lesquerella) RuBisCo-small-subunit Transit-Peptid (Leukoplasten) 1 Vektor • Substrates: Acetyl-CoA & Propionyl-CoA
  • 28. Bioplastics ICI (UK, 1975) 1982: BIOPOL™ A. eutrophus - Fermentatio C-Quelle: Glukose/Saccharose (PHB) + Propionates (PHV)
  • 29.
  • 30. Recovery of PHAs from Cells „ PHA producing microorganisms stained with Sudan black or Nile blue „ Cells separated out by centrifugation or filtration „ PHA is recovered using solvents (chloroform) to break cell wall & extract polymer „ Purification of polymer
  • 31. Bioplastic Properties „ Some are stiff and brittle „ Crystalline structure Æ rigidity „ Some are rubbery and moldable „ Properties may be manipulated by blending polymers or genetic modifications „ Degrades at 185°C „ Moisture resistant, water insoluble, optically pure, impermeable to oxygen „ Must maintain stability during manufacture and use but degrade rapidly when disposed of or recycled
  • 32. Biodegradation „ Fastest in anaerobic sewage and slowest in seawater „ Depends on temperature, light, moisture, exposed surface area, pH and microbial activity „ Degrading microbes colonize polymer surface & secrete PHA depolymerases „ PHA Æ CO2 + H2O (aerobically) „ PHA Æ CO2 + H2O + CH4 (anaerobically)
  • 36. Cane biomass Biotechnology tools Biofertilizers co 2 Cane and trash Biofertilizers Ethanol distillery Ethanol Cane juice Molasses Sugar factory Sugar exports Cogen plants Bagasse and trash Steam & electricity Food products Leaves & trash Solvents Bioplastic factory Steam and electricity Bioplastics Bio-refinery concept