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Polymer
from Renewable Resources
Polymers
Renewable
Resources
Polymers
Renewable
Resources
Impact of Non-Biodegradable Polymers
Plastic is a substance the earth cannot digests
When did we become plastic society??
Every bit of plastic, that has ever been created still exits
17 millions barrels of oil per year 1 millions cars in a year
What happens to plastic after we use it ??
Leo Baekeland
1863–1944
In 1909
Received John Scott Medal award in 1910
Inventions improved the "comfort, welfare, and happiness of human kind" in a significant way
전남도에 따르면 우리나라 해양 쓰레기는 2015년 기준으로 16만t으로 추정된다. 이
가운데 24%인 3만8000톤이 전남 지역 해양으로 몰려들어 오염을 일으키고 있는
것으로 관측됐다.
http://www.newsis.com/ar_detail/view.html?ar_id=NISX20160322_0013974720&cID=1
0201&pID=10200
Renewable Resources - Polymers
Polymers
Renewable
Resources
industrial waste Vegetable biomass refineries Animal biomass
Renewable Resources - Polymers
Renewable Resources
Water Bio
Solar Wind
Earth
Primary
Secondary
Polymers
Renewable
Resources
Hydro power
Tidal energy
Wave energy
Solar energy
Ecology
survivor
Biomass
Bio-fuels
Hydrocarbon
Plants
Animals
Wind energy
Powering
Cargo ships
Electricity
Chitosan
Proteins
Gelatin
Leather
Resins
Fats
Wood
Cellulose
Lignin
Hemicellulose
Starch
Oils
Rosin
Alginates
Terpenes
Poly isoprene
Paper industry
Constriction
industry
Leather industry
Chemical waste
Solid waste
Toxic and
Hazardous waste
Renewable Resources - Polymers
Polymers
Renewable
Resources
• Carbon dioxide and water are used in photosynthesis to grow plants
• The plants are harvested and processed to make chemicals
(monomers and polymers)
• The plant material may be fermented to produce monomers (Ex.
Plant derived sugar to lactic acid)
• Chemicals may be extracted from the plant to make monomers (Ex.
Modified soybean oil used in polyurethane foam) or Polymers (Natural
rubber)
• The renewable chemicals are converted to plastic products
Compost:
• Some sustainable polymer can be composted in addition to being
recycle or incinerated to recover their energy content
• Compositing produces carbon dioxide water and organic matter
which is used to regenerate the renewable resources feedstock
Renewable Resources - Polymers
Compost
Polyurethane production from Soybean oil
Starch Polymer production
Lactic acid from Sugar cane
Polymers
Renewable
Resources
• Sustainable polymers produced from polysaccharides
Renewable Resources - Polymers
• Sustainable polymers produced from vegetable oils
Renewable Resources - Polymers
• Sustainable polymers produced from terpenes and terpenoids
• Upcycling of carbon dioxide into sustainable polymers of high value
Renewable Resources - Polymers
Natural Fibers
Polymers
Renewable
Resources
Functional materials and
chemicals from renewable
resources
Any hair like raw material directly obtainable from an animal,
vegetable or mineral source and convertible into nonwoven fabrics
such as felt or paper or after spinning into yarns into woven cloth.
Flax Fibers
Renewable Resources - Polymers
Woolly sheep
Swiss lake dwellers
PLANT ANIMAL
BAST LEAF SEEDS FRUIT GRASS
Flax
(Linum Usitatissimum)
Hemp
(Cannabis Sativa)
Kenaf
(Hibiscus Cannabinus)
Jute
(Corchorus Capsularis)
Ramie
(Boechmeria Nivea)
Isora
(Helicteres Isora)
Ananas
(Ananas Bracteatus)
Sisal
(Agave Sisalana)
Abaca
(Musa Textilis Nee)
Cabuya
(Furcraea Andina)
Palm
Opuntia
(Opuntia Galapagos)
Paja
(Carludovica Palmata)
Jukka
(Yucca L)
Cotton
(Gossypium)
Coir
(Cocos Nucifera)
Kapok
(Ceiba Pentandra)
Soya
(Glycine)
Poplar
(Populus Tremula)
Calotropis
(Calotropis Procera)
Coir
(Cocos Nucifera)
Luffa
(Luffa Aegyptiaca)
Bamboo
(Bambusa Shreb.)
Totora
(Scirpus
Californicus)
HAIR & Saliva
Sheep
(Ovis Aries)
Alpaca
(Lama Pacos)
Camel
(Camelus
Bactrianus)
Natural
(Bombyx Mori L)
Spider Silk
(Araneus Diadematus)
Goat
(Genus Capra)
Horse
(Equus Caballus)
Rabbit
(Oryctolagus Cuniculus)
Vicuna
(Lama Vicugna)
MINERAL
Asbestos
Glass
Mineral Wool
Basalt
Ceramic
Aluminium
Borate
Silicate
Carbon
hardwood
softwood
WOOD
SILK
Peanut
(Arachis hypogaea)
Classification of Natural Fibers
Chemical composition of Natural Fibers
Wool
Polymer = Polypeptide chains (forming the protein keratin)
Monomer = amino acids (one of which is cysteine (contains
sulfur))
Silk
Polymer = Protein
Monomer = amino acids (But less of a variety than wool)
Cotton
Polymer = Cellulose (plant)
Monomer = Glucose
Linen
Polymer = Cellulose (Flax plant) Longer chains than cotton
which make it brittle
Monomer = Glucose
Wool Silk Cotton
Polymers
Renewable
Resources
Key properties of Natural Fibers
Abundantly available organic compounds on the earth
Cellulose
Chitin (Chitosan)
Lignin
1
2
2
Key information of Natural Fibers
α 1,4 linkages
Starch b 1,4 linkages
Cellulose
Cashew nut shell
Functional materials and
chemicals from renewable
resources
Polymers
Renewable
Resources
 Cashew nut shell liquid (CNSL) is a dark brown viscous liquid present inside a
soft honeycomb structure of the cashew nutshell and is a very important
agricultural byproduct of cashew nut and cashew apple production, produced
by the cashew nut tree (Anacardium occidentale).
 The shell of the nut is approximately 1/8 inch thick. Cashew nut shell liquid is
the pericarp fluid of the cashew nut. Natural CNSL is a mixture of phenolic
compounds with aliphatic side chains, and these are 70% anacardic acid, 5%
cardanol, and 18% cardol.
 Several methods can extract CNSL: hot oil process, solvent extraction,
mechanical extraction, vacuum distillation, or supercritical fluids processes:
mainly hot-oil and the local roasting in which the CNSL flows out from the
shell.
 CNSL is typically treated with high temperatures, which decarboxylates
anacardic acid, yielding cardanol; additional distillation of CNSL removes cardol
leaving cardanol as the primary component in CNSL
Polymers
Renewable
Resources
Key information of Cashew nut shell
Cashew nut
shell liquid
 Cardanol is an industrial grade yellow oil obtained by vacuum distillation of ‘cashew nut
shell liquid’(CNSL), the international name for the alkyl phenolic oil
 CNSL derived from the most diffused roasted mechanical processes of the cashew
industry represents nearly 25% of the total nut weight, and its production worldwide
(Africa, Asia and South America being the main producer areas) is estimated to be about
300,000 tons per year
 Improved flexibility and reduced brittleness
 Solubility in Organic solvents
 Improved processability
 Low fade characteristics for friction
 Resistance to cold wear
 Good electrical resistance
 Better water repellence
 Improved alkali and acid resistance
 Compatibility with other polymers
 Antimicrobial properties
 Termite and inset resistance
 Structural feature for transformation into high
performance polymers
 Low cost phenol
 Versatility in polymerization and chemical modification
 Possibility for development of high performance
polymers
 Property advantage over phenolics in certain
applications such as impact resistance, flexibility, faster
heat dissipation.
Key information of Cashew nut shell
Polymers
Renewable
Resources
Advantage of CNSL based polymers
Industrial significance of CNSL
Extraction of Cardanol from CNSL
Mechanical properties of CSNL resin composites
Carbohydrate
derived Monomers
Functional materials and
chemicals from renewable
resources
Polymers
Renewable
Resources
Carbohydrate derived monomers
Carbohydrates
monosaccharides disaccharides polysaccharides
Agar Alginates Carrageenan
Carbohydrates from marine organism
Examples of carbohydrate derived monomers : 3-(1,2-3,4-
tetraoxobutyldi-isopropylidene)dioxane-2,5-dione (a), 1,2-o-
isopropylidene-[D]-xylofuranose-3,5-cyclic carbonate (b), and 1,4-
dioxane-2,5-diones
featuring pendant carboxyl groups (P = protecting group, x=1,
R=CH2COOP; x=1, R=H; x=2, R=CH3,
 Carbohydrates (cellulose and hemicellulose) and lignin are the dominant components of
lignocellulosic biomass.
 Carbohydrates are the most industrially-used biomass component.
 Furanyl compounds can be derived from carbohydrates and can serve as common
building blocks for making polymers.
 For example, cellulose and hemicellulose can be hydrolyzed into sugars, and the sugars
converted into 5-hydroxymethylfurfural (HMF) and furfural.
 HMF and furfural can be used as synthons for the preparation of a number of building
block molecules, which have been studied for free radical, cationic, and anionic
initiation polymerization compared thermosets from furanyl-based and phenyl-based
diepoxy monomers and demonstrated that furan-based polymers exhibit improved glass
transition temperature and glassy modulus compared to their phenolic analogues.
 Therefore, furan-based molecules are viable building blocks for the preparation of
highperformance epoxy resins
Carbohydrate derived monomers
Polymers
Renewable
Resources
Biodegradable Polymers
Functional materials and
chemicals from renewable
resources
Polymers
Renewable
Resources
Biodegradable materials
Coffee cups from Coffee grounds
Biodegradable polymers
Almost all biodegradable materials are made of polymers
Polymers
Renewable
Resources
Jacques E.
Brandenberger
Brandenberger succeeded in
producing the first biodegradable
plastic from the plant-derived
structural polysaccharide cellulose.
Cellophane
1908
Ironically, at that time Cellophane's inherent biodegradability hampered its suitability for
certain applications and it was quickly superseded by more conventional and durable plastics.
Biodegradable polymers
Aliphatic Aromatic
Polybutylene
succinate
Poly carprolactone
Polyhydroxyalkanoates
Polylactic acid
Polybutylene
succinate
Adipate
Poly hydroxylbutyrate
Polyhydroxyvalerate
Modified
Polyethylene terephthalate Acetylamino acetic acid
Polybutylene adipate terephthalate
Poly(tetramethylene adipate terephthalate)
Naturally produced - Renewable
Synthetic – Non-Renewable
Synthetic - Renewable
Biodegradable polymers
Biodegradable polymers
Most Polymers are not biodegradable
Conventional polyethylene products can take longer
than 100 years to degrade!
Since only ~14% of plastic water bottles are recycled, a new plastic resin
derived from corn byproducts (PLA) is now being used for plastic bottles.
PLA is a renewable natural resource that is commercially compost able in ~75 days and
require 30% less energy & 50% less CO2 to produce than conventional plastic.
Some Biodegradable polymers
Polymers
Renewable
Resources
Biodegradable polymers
Symphony Environmental has produced new additive technology to reduce the
plastic to carbon dioxide and water in just a few weeks.
Biodegradable items refer to just any material which breaks down
and decomposes in the environment, Compostable goods are
specifically organic matter which breaks down, the end product
having many beneficial uses which include fertilizing and
improving soil health.
Improvements for Biodegradability
Inducing Biodegradability in Polymers
Grafting Crosslinking
Reinforcing Blending
Grafting
In the 1980s and 1990s, researchers hit on the process of grafting, whereby two polymeric
components are chemically and physically joined. Grafting allows a composite material
made from two or more different components to function as a single material. In this way,
researchers hope that the good physical properties of a synthetic polymer can be conferred
on a biodegradable partner.
Grafting allows a composite material made from two or more different components to function as a single
material. The goal is to combine the good physical properties of a synthetic polymer with a biodegradable
partner.
Biodegradability
Polymers
Renewable
Resources
Biodegradability
Materials that are broken down by natural processes
into non-toxic, reusable substances
Polymers
Renewable
Resources
Renewable Resources - Polymers

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Renewable Resources - Polymers

  • 1.
  • 3. Polymers Renewable Resources Impact of Non-Biodegradable Polymers Plastic is a substance the earth cannot digests When did we become plastic society?? Every bit of plastic, that has ever been created still exits
  • 4. 17 millions barrels of oil per year 1 millions cars in a year What happens to plastic after we use it ?? Leo Baekeland 1863–1944 In 1909 Received John Scott Medal award in 1910 Inventions improved the "comfort, welfare, and happiness of human kind" in a significant way
  • 5. 전남도에 따르면 우리나라 해양 쓰레기는 2015년 기준으로 16만t으로 추정된다. 이 가운데 24%인 3만8000톤이 전남 지역 해양으로 몰려들어 오염을 일으키고 있는 것으로 관측됐다. http://www.newsis.com/ar_detail/view.html?ar_id=NISX20160322_0013974720&cID=1 0201&pID=10200 Renewable Resources - Polymers Polymers Renewable Resources
  • 6. industrial waste Vegetable biomass refineries Animal biomass Renewable Resources - Polymers Renewable Resources Water Bio Solar Wind Earth Primary Secondary Polymers Renewable Resources Hydro power Tidal energy Wave energy Solar energy Ecology survivor Biomass Bio-fuels Hydrocarbon Plants Animals Wind energy Powering Cargo ships Electricity Chitosan Proteins Gelatin Leather Resins Fats Wood Cellulose Lignin Hemicellulose Starch Oils Rosin Alginates Terpenes Poly isoprene Paper industry Constriction industry Leather industry Chemical waste Solid waste Toxic and Hazardous waste
  • 7. Renewable Resources - Polymers Polymers Renewable Resources • Carbon dioxide and water are used in photosynthesis to grow plants • The plants are harvested and processed to make chemicals (monomers and polymers) • The plant material may be fermented to produce monomers (Ex. Plant derived sugar to lactic acid) • Chemicals may be extracted from the plant to make monomers (Ex. Modified soybean oil used in polyurethane foam) or Polymers (Natural rubber) • The renewable chemicals are converted to plastic products Compost: • Some sustainable polymer can be composted in addition to being recycle or incinerated to recover their energy content • Compositing produces carbon dioxide water and organic matter which is used to regenerate the renewable resources feedstock
  • 8. Renewable Resources - Polymers Compost Polyurethane production from Soybean oil Starch Polymer production Lactic acid from Sugar cane Polymers Renewable Resources
  • 9. • Sustainable polymers produced from polysaccharides Renewable Resources - Polymers
  • 10. • Sustainable polymers produced from vegetable oils Renewable Resources - Polymers
  • 11. • Sustainable polymers produced from terpenes and terpenoids • Upcycling of carbon dioxide into sustainable polymers of high value Renewable Resources - Polymers
  • 13. Any hair like raw material directly obtainable from an animal, vegetable or mineral source and convertible into nonwoven fabrics such as felt or paper or after spinning into yarns into woven cloth. Flax Fibers Renewable Resources - Polymers Woolly sheep Swiss lake dwellers
  • 14. PLANT ANIMAL BAST LEAF SEEDS FRUIT GRASS Flax (Linum Usitatissimum) Hemp (Cannabis Sativa) Kenaf (Hibiscus Cannabinus) Jute (Corchorus Capsularis) Ramie (Boechmeria Nivea) Isora (Helicteres Isora) Ananas (Ananas Bracteatus) Sisal (Agave Sisalana) Abaca (Musa Textilis Nee) Cabuya (Furcraea Andina) Palm Opuntia (Opuntia Galapagos) Paja (Carludovica Palmata) Jukka (Yucca L) Cotton (Gossypium) Coir (Cocos Nucifera) Kapok (Ceiba Pentandra) Soya (Glycine) Poplar (Populus Tremula) Calotropis (Calotropis Procera) Coir (Cocos Nucifera) Luffa (Luffa Aegyptiaca) Bamboo (Bambusa Shreb.) Totora (Scirpus Californicus) HAIR & Saliva Sheep (Ovis Aries) Alpaca (Lama Pacos) Camel (Camelus Bactrianus) Natural (Bombyx Mori L) Spider Silk (Araneus Diadematus) Goat (Genus Capra) Horse (Equus Caballus) Rabbit (Oryctolagus Cuniculus) Vicuna (Lama Vicugna) MINERAL Asbestos Glass Mineral Wool Basalt Ceramic Aluminium Borate Silicate Carbon hardwood softwood WOOD SILK Peanut (Arachis hypogaea) Classification of Natural Fibers
  • 15. Chemical composition of Natural Fibers Wool Polymer = Polypeptide chains (forming the protein keratin) Monomer = amino acids (one of which is cysteine (contains sulfur)) Silk Polymer = Protein Monomer = amino acids (But less of a variety than wool) Cotton Polymer = Cellulose (plant) Monomer = Glucose Linen Polymer = Cellulose (Flax plant) Longer chains than cotton which make it brittle Monomer = Glucose Wool Silk Cotton Polymers Renewable Resources
  • 16. Key properties of Natural Fibers
  • 17. Abundantly available organic compounds on the earth Cellulose Chitin (Chitosan) Lignin 1 2 2 Key information of Natural Fibers α 1,4 linkages Starch b 1,4 linkages Cellulose
  • 18. Cashew nut shell Functional materials and chemicals from renewable resources Polymers Renewable Resources
  • 19.  Cashew nut shell liquid (CNSL) is a dark brown viscous liquid present inside a soft honeycomb structure of the cashew nutshell and is a very important agricultural byproduct of cashew nut and cashew apple production, produced by the cashew nut tree (Anacardium occidentale).  The shell of the nut is approximately 1/8 inch thick. Cashew nut shell liquid is the pericarp fluid of the cashew nut. Natural CNSL is a mixture of phenolic compounds with aliphatic side chains, and these are 70% anacardic acid, 5% cardanol, and 18% cardol.  Several methods can extract CNSL: hot oil process, solvent extraction, mechanical extraction, vacuum distillation, or supercritical fluids processes: mainly hot-oil and the local roasting in which the CNSL flows out from the shell.  CNSL is typically treated with high temperatures, which decarboxylates anacardic acid, yielding cardanol; additional distillation of CNSL removes cardol leaving cardanol as the primary component in CNSL Polymers Renewable Resources Key information of Cashew nut shell Cashew nut shell liquid
  • 20.  Cardanol is an industrial grade yellow oil obtained by vacuum distillation of ‘cashew nut shell liquid’(CNSL), the international name for the alkyl phenolic oil  CNSL derived from the most diffused roasted mechanical processes of the cashew industry represents nearly 25% of the total nut weight, and its production worldwide (Africa, Asia and South America being the main producer areas) is estimated to be about 300,000 tons per year  Improved flexibility and reduced brittleness  Solubility in Organic solvents  Improved processability  Low fade characteristics for friction  Resistance to cold wear  Good electrical resistance  Better water repellence  Improved alkali and acid resistance  Compatibility with other polymers  Antimicrobial properties  Termite and inset resistance  Structural feature for transformation into high performance polymers  Low cost phenol  Versatility in polymerization and chemical modification  Possibility for development of high performance polymers  Property advantage over phenolics in certain applications such as impact resistance, flexibility, faster heat dissipation. Key information of Cashew nut shell Polymers Renewable Resources Advantage of CNSL based polymers Industrial significance of CNSL Extraction of Cardanol from CNSL Mechanical properties of CSNL resin composites
  • 21. Carbohydrate derived Monomers Functional materials and chemicals from renewable resources Polymers Renewable Resources
  • 22. Carbohydrate derived monomers Carbohydrates monosaccharides disaccharides polysaccharides Agar Alginates Carrageenan Carbohydrates from marine organism
  • 23. Examples of carbohydrate derived monomers : 3-(1,2-3,4- tetraoxobutyldi-isopropylidene)dioxane-2,5-dione (a), 1,2-o- isopropylidene-[D]-xylofuranose-3,5-cyclic carbonate (b), and 1,4- dioxane-2,5-diones featuring pendant carboxyl groups (P = protecting group, x=1, R=CH2COOP; x=1, R=H; x=2, R=CH3,  Carbohydrates (cellulose and hemicellulose) and lignin are the dominant components of lignocellulosic biomass.  Carbohydrates are the most industrially-used biomass component.  Furanyl compounds can be derived from carbohydrates and can serve as common building blocks for making polymers.  For example, cellulose and hemicellulose can be hydrolyzed into sugars, and the sugars converted into 5-hydroxymethylfurfural (HMF) and furfural.  HMF and furfural can be used as synthons for the preparation of a number of building block molecules, which have been studied for free radical, cationic, and anionic initiation polymerization compared thermosets from furanyl-based and phenyl-based diepoxy monomers and demonstrated that furan-based polymers exhibit improved glass transition temperature and glassy modulus compared to their phenolic analogues.  Therefore, furan-based molecules are viable building blocks for the preparation of highperformance epoxy resins Carbohydrate derived monomers Polymers Renewable Resources
  • 24. Biodegradable Polymers Functional materials and chemicals from renewable resources Polymers Renewable Resources
  • 25. Biodegradable materials Coffee cups from Coffee grounds Biodegradable polymers Almost all biodegradable materials are made of polymers Polymers Renewable Resources
  • 26. Jacques E. Brandenberger Brandenberger succeeded in producing the first biodegradable plastic from the plant-derived structural polysaccharide cellulose. Cellophane 1908 Ironically, at that time Cellophane's inherent biodegradability hampered its suitability for certain applications and it was quickly superseded by more conventional and durable plastics. Biodegradable polymers Aliphatic Aromatic Polybutylene succinate Poly carprolactone Polyhydroxyalkanoates Polylactic acid Polybutylene succinate Adipate Poly hydroxylbutyrate Polyhydroxyvalerate Modified Polyethylene terephthalate Acetylamino acetic acid Polybutylene adipate terephthalate Poly(tetramethylene adipate terephthalate) Naturally produced - Renewable Synthetic – Non-Renewable Synthetic - Renewable Biodegradable polymers
  • 27. Biodegradable polymers Most Polymers are not biodegradable Conventional polyethylene products can take longer than 100 years to degrade! Since only ~14% of plastic water bottles are recycled, a new plastic resin derived from corn byproducts (PLA) is now being used for plastic bottles. PLA is a renewable natural resource that is commercially compost able in ~75 days and require 30% less energy & 50% less CO2 to produce than conventional plastic. Some Biodegradable polymers Polymers Renewable Resources
  • 28. Biodegradable polymers Symphony Environmental has produced new additive technology to reduce the plastic to carbon dioxide and water in just a few weeks. Biodegradable items refer to just any material which breaks down and decomposes in the environment, Compostable goods are specifically organic matter which breaks down, the end product having many beneficial uses which include fertilizing and improving soil health.
  • 29. Improvements for Biodegradability Inducing Biodegradability in Polymers Grafting Crosslinking Reinforcing Blending Grafting In the 1980s and 1990s, researchers hit on the process of grafting, whereby two polymeric components are chemically and physically joined. Grafting allows a composite material made from two or more different components to function as a single material. In this way, researchers hope that the good physical properties of a synthetic polymer can be conferred on a biodegradable partner. Grafting allows a composite material made from two or more different components to function as a single material. The goal is to combine the good physical properties of a synthetic polymer with a biodegradable partner.
  • 31. Biodegradability Materials that are broken down by natural processes into non-toxic, reusable substances Polymers Renewable Resources