PetroSync - API 510 Pressure Vessel Inspector course
EPC Quality Process Rev.00
1. Overall E.P&C Quality Process
SPECIFICREQUIREMENTS
SHAHGASDEVELOPMENTPROGRAM
OVERALLQUALITYPROCESS
EXHIBITB.10
QUALITY
PROJECT
SPECIFICATIONS
PROJECT
SCHEDULE
PROJECT
BUDGET
QUALITY
MANAGEMENTSYSTEM
CRITICAL TO PROJECT DELIVERY
ENGPROCEDURES
DESIGNINSTRUCTIONS
CHECKLISTS
MATERIALREQUISITIONS
PURCHASING
INSPECTIONS
EXPEDITING
LOGISTICS
VENDORSDOCUMENTS
TECHNICALBIDEVAL.
METHODSTATEMENTS
ITPS
QCPS
CERTIFICATION
MECHANICALCOMP.
PUNCHLISTING
SYSTEMDEFINITION
SUB-SYSTEMDEFINITION
COMPONENTDEFINITION
COMMDATABASE
PROCEDURES
PUNCHLISTING
DESIGNDOCUMENTS
VENDORDOCUMENTS
O&MMANUALS
ASSETSREGISTRY
CLOSEOUTREPORT
COMPLIANCE
CRITICALITY RATING
5242-DGS-MU-013 - 5264-ADD-MU-013
OPTIMASATION - BASIC STUDIES
EXHIBIT B.12
OPERATIONS ASSURANCE
EXHIBIT B.55
CONSTRUCTABILITY GUIDELINES
EXHIBIT B.23
ENG PROC CONST PC&C
HAND
OVER
P. DOCUMENTS HANDOVER
EXHIBIT B.40
ACCEPTANCE
EXHIBIT B.38
PROCUREMENT
EXHIBIT B.14
SUBCONTRACTORS VENDORS SELECT.
EXHIBIT B.16
SOURCE INSPECTION
EXHIBIT B.17
HSE GUIDLINES
EXHIBIT B.33
VENDORS DOCUMENTS & MANUALS
EXHIBIT B.45
MECH COMPLETION & COMM PLANNING
EXHIBIT B.50
COMMISSIONING AND TEST RUN
EXHIBIT B.52
MECH COMPLETION & COMM SERVICES
EXHIBIT B.53
SITE WORK PERMITS
EXHIBIT B.19
SCOPE OF ENGINEERING SERV HO AND
FIELD
EXHIBIT B.11
2. Design and
Development
Planning
MAIN
Process Eng
Civil
Architectural
Mechanical
Piping
Pipelines
Electrical
I & Control
Loss Prev.
Design
Process
MAIN
CCC Design
Documents
CCC Engineering
Drawings
CCC Material
Requisitions
Design Verification
QMP-MOA-037A
MAIN
Design Review
QMP-MOA-036A
MAIN
CLIENT
Review and
Approval
Design and
Development
Planning
SUB
SUB Design
Documents
SUB Engineering
Drawings
SUB Material
Requisitions
Process Eng
Civil
Architectural
Mechanical
Piping
Electrical
I & Control
Loss Prev.
Design
Process
SUB
Engineering
Coordinator
MAIN
Issue Instruction
to Proceed
MAIN
COMMUNICATION COMMUNICATION
MAIN and SUB
Lead Discipline
Engineers
DESIGN INPUT
Independent
Scopes
MAIN
Design Verification
SUB
Design Review
SUB
CHECK
CRITICAL
DOCUMENTS
MAIN
REVIEW
NON-CRITICAL
DOCUMENTS
MAIN
CRITICAL / NON-
CRITICAL
Documents Split
MAIN
MAIN Review
and Approval
3. Calculations Work Flow
SUB Responsible Engineer SUB Lead Discipline Engineer MAIN
Manual
Calculation?
Validates
Calculation
Methodology
Yes
Validates
Input Data
Comments?
Defines and
Assigns Scope to
Engineer
Comments?
Executes
Calculation
No
Yes
Discipline
Check
Comments? Comments?No
No
Yes
Yes
Soft Ware
Selection and
Validation
No Comments?
Proceed
No
Yes
Yes
No
1
1
Execute
Automated
Calculation
Comments? Comments?
Discipline
Check
No
No
Prepares
Calculation Input
Sheet
Project
Data and
Specs
Collects
Sufficient and
Necessary
Data
Engineering Doc
Issue for Design
Engineering Doc
Issue for Design
AutomatedCalculations
2 Yes Yes
2
4. Data Sheet Preparation
SUB Issue For
Review (IFR)
SUB Responsible
Engineer
SUB Lead Discipline
Engineer
MAIN
Process Data
Data Sheet
Discipline
Check
Prepares/Revises
Data Sheet
Issue for IFR
Yes
Engineering
Data Spec
Review
Comments?
No
Review
Comments?
Yes
ReviewNo
Comments?Issue to CCC No
Yes
IFR?Yes
Issue to CCC No
Review
Comments?
Yes
Review
APPROVED
No
Comments?
Yes
No
Defines and
Assigns Scope to
Engineer
COMPANY
Approval
Cycle
5. Materials Requisition
SUB Issue For Review
(IFR)
SUB Responsible
Engineer
SUB Lead Discipline
Engineer
MAIN
Engineering
Data Specs
Review
Requirements
Process Data
Prepares/
Revises
Material
Requisition
Material
Requisition
Collates &
Index Specs
and
Datasheet
Issues For
Review (IFR)
Review
Comments?
IFR?
Yes
Review
Comments?
Yes
No
Yes
Issues to
CCC
No Review
Comments?
Yes
APPROVED
No
Discipline
Check
No
COMPANY
Approval
Cycle
Defines and
Assigns Scope to
Engineer
6. Engineering & Procurement Interface
MAIN Engineering MAIN Procurement Suppliers
Material
Requisition
Prepares
Solicitation
Documents
Solicitation
Documents to
Suppliers
Process
Project
Specific
Requirements
Technical
Proposal
Queries?
Reply to
Queries
Yes
Prepares/Rev
Technical &
Commercial
Proposal
No
Technical
Proposal to
Engineering
Commercial
Proposal
Technical Bid
Analysis
Commercial
Bid Analysis
Technical Bid
evaluation Report
Commercial Bid
evaluation Report
Award
Decision by
Award
Commitee
INPUT
Prepare &
Issue
Purchase
Order
Final Material
Requisition
Manufacture
Equipment /
Deliver
Goods
Purchase Order
Inspection & Test
Requirements
Coordinate
Inspections
Certifications
Release
Compliance?No
Vendor s
Documents
RELEASE
To
SITE
Yes
HANDOVER
PROCESS
COMPANY
Approval
INPUT
7. TRACEABILITY PHILOSOPHY
Engineering Engineering Procurement Procurement Procurement
Engineering&Procurement
Documents &
Drawings
Material
Requisitions
Purchase Orders
Inspection & Test
Records
Vendor s
Documents
Tag Nos
Tag Nos
Tag Nos
Tag Nos
Tag Nos
ENGINEERING HANDOVERPROCUREMENT CONSTRUCTION PRECOM & COMM
Engineering–Procurement–Construction–PC&C-Handover
Documents &
Drawings
Tag Nos
Vendor s
Documents
Tag Nos
Construction
Records
Red Lines Markup
Tag Nos
Pre-comm &
Commissioning
Dossiers
Tag Nos
Handover
Dossiers
Tag Nos