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Joseph D. Petrochko, MSc, PMP
Pittsburgh Pennsylvania USA vicinity  (609) 605-2715 35-Minutes from Pittsburgh Airport (PIT)
www.linkedin.com/in/joepetrochko
joe@petrochko.com
Summary
With project success being the #1 objective, focused on collaboration & balanced engagement to quickly apply certainty to uncertain situations.
Dynamic & Transformational Supply Chain & Project Manager with a Progressive Record in Engineering Technical Services, Manufacturing
Processes, Quality, Facility Operations, and Continuous Improvement. Always focused on aligning Management & Technical Support with
established Business Initiatives. Owner Representative Roles for Product Innovation, Process Manufacturing Upgrades, and a Mixture of
Greenfield & Brownfield Facility Improvements with budgets from $10 to over $500 Million.
Specialties
Management Coordination & Resource Allocation Technical Systems Support Organizational Strategies
Sanitary Equipment & Facility Improvements Chemical & Powder Processing Estimating | Scheduling
Automation | Instrumentation | DCS Migrations Blending | Liquid-Fill | & Bulk Storage CIP & COP Sanitation Operations
Packaging-Bottle | Carton | Code | Labeling Facility Infrastructure | Utilities Waste-Water Treatment | Pollution Abatement
Maintenance Operations (OEE, TPM, PdM, MRO) Energy Usage Reduction Projects Capital & Asset Management | Forecasting
Standards | Compliance | Training | Inspection (FDA, USDA, cGMP, 3-A, ISO, OSHA, NFPA, NEC, NJDEP, EPA, FM Global)
Markets Served
OEM, Chemical, Food, Pharmaceutical, Beverage, Candy, Engineering & Construction Management, Consulting Services
Professional Relationships - 1991 to Present
Corning | Eastman Chemicals | Flock Foods Solutions | ADM-Stratas Foods | Frankford Candy-Hershey
| H.J. Heinz | Pfizer | Ocean Spray | W.L. Gore | Alaimo Engineering | Campbell Soup
Diversified Industry Accomplishments – Project Experiences
New Facility & Product Development: OEM | Materials Sciences | R&D | Pilot | Scale-up | High-Volume
(1) Corning, Incorporated – Corporate HQ (Global Support) 2017 to Present
Manufacturing leader in material sciences for industrial & scientific applications in glass, ceramics, optical physics, & pharmaceuticals.
Lead Corporate Capital Projects and Facility Engineering Manager
1.1 Principal Owner Representative on all engineering requirements for a series of global product lines.
1.2 Project Management support, including: New Facility & Product Creation, Facility Infrastructure Upgrades (Utilities, Pollution
Abatement), Emerging Innovation, Process Improvement Initiatives, EPCM planning and coordination, CAPEX strategic planning &
resource allocation, training, and local / state compliance requirements.
1.3 Full accountability in all decisions to monitor, manage, and coordinate staffing & contracting resources (Internal & External),
including: (1) Stage-Gate Planning and Coordination (2) Concept to Detail Design Development (3) Project Budgets (4) Bid Processes
(5) Resource Allocation, (6) Jurisdiction reviews (Local, State) (7) Project Mitigation Issues (8) Construction-related activities (9)
Factory and Site Acceptance Testing (10) Operational Start-up and Process Control Tuning (11) Project Closure.
Consumer Product Development & Manufacturing: Food | Sauces
(2) Archer Daniels Midland | Stratas Foods (US) - Flock Foods Solutions (Global) 2016 to 2018 (2+ yrs.)
Agricultural processor & food ingredient provider | Supplier of fats & oils to food-service, food ingredients & retail private-label markets
Project Engineering Management Service | Technical Consultant | Construction & Resource Site Coordinator
2.1 Supporting North America M&A manufacturing operations in evaluation, resource sourcing, and project engineering management for
facility infrastructure, utilities, and process systems upgrades.
2.2 Providing full project management & coordination support in Engineering, Process, Facility, Design | Execution | Start-up, &
Maintenance Functions, including Capital Investment Strategies, Continuous Improvement, & Compliance.
2.3 Services include: (1) Project design development; (2) Project budgets; (3) Bid processing; (4) Resource Coordination; (5) Jurisdiction
reviews; (6) Project mitigation issues; (7) Construction activities.
2.4 Principal Owner Representative leading internal & external team resources in EPC & OM, Designs, & Facility Upgrades, including:
Utility Retrofits ($50K-$1MM); Facility Manufacturing Upgrades ($50K-$1MM); Manufacturing & Process Upgrades ($250K-
$1MM); Instrumentation Integration ($10K to $1MM).
J. D. Petrochko, 609-605-2715 (March 2020) 2 of 5
Chemical Manufacturing: Bulk Chemical & Powder Ingredients
(3) EASTMAN CHEMICAL COMPANY– Flexsys Operations (Global) 2011 to 2016 (5+ yrs.)
The world's largest producer of specialty chemicals for the rubber and tire industry
Lead Project Manager | Capital Asset & Construction Site Coordinator | Principal Owner Contractor
3.1 Owner Representative on all engineering projects for Flagship Product, including full project management support, process
improvement initiatives, EPC-OM coordination, strategic planning & staffing alignment, resource allocation, & training.
3.2 A directive with full accountability for all decisions on more than 30+ projects per year, ranging from $5K to $10MM
3.3 Charged to monitor, manage, and coordinate all staffing & contracting resources ranging from 5 to 50+ staff (Internal & External),
including: (1) Complete Design Development Process; (2) Overall project budget; (3) Bid process; (4) Resource Allocation, (5)
Jurisdiction reviews; (6) Project Mitigation Issues; (7) Construction related activities, (8) Project close-out;
3.4 For complex projects, including Facility Wide Utility Process upgrades and full DCS migrations with MCC Replacement, leading all
requirements from business case and conceptual design to execution and start-up while neutralizing all potential conflicts of interest.
3.5 Additional responsibilities include:
o Streamlining & expediting project review & execution process while planning & coordinating daily & annual shutdown schedules
o Forecasting & balancing annual CAPEX & OPEX allocated to operations is 100% leveraged and utilized.
o Developing & executing project management tools, including SAP, PHA, MOC, Scope, Proposals, FAT.
o Leading & Executing ALL facility & process improvements to schedule & budget, including: Bulk Offloading ($1MM),
Vessel Replacement ($2MM), Industry Compliance ($2MM), Energy Reduction – Nitrogen PSA Gas Generation ($3MM),
Combustible Dust Hazards ($1MM), Electrical Classification, Product Operations, Utility & Facility Upgrades ($2MM), Controls
& Integration Initiatives (DCS Migration & Modernization, aligning SIS / SIL with IEC 61508 & 61511 standards) – ($10MM).
Consumer Product Development & Manufacturing: Food | Soups | Sauces | Meals
(4) H.J. HEINZ COMPANY (US Facilities, Canada, Europe, Asia, Africa) 2005 to 2011 (6+ yrs.)
Product Manufacturer of Ketchup, Sauces, Frozen meals & Snacks, Potato, Desserts, Food Service Soups
Sr. Project Manager- Principal Global Corporate Engineering and Facility Siting & Process Manufacturing Support
4.1 Supported and Leading North America & Global Facilities in Engineering, Process, Facility, Design/Execution/Start-up, &
Maintenance Functions, including capital investment, budgets, staffing, continuous improvement, & compliance.
4.2 Provided full project management & coordination support for over 20 Facilities in engineering, facility, process, & maintenance
4.3 Provided senior project management & design support for over 20 Facilities in engineering, facility, & process, including: (1) Project
design development; (2) Project budgets; (3) Bid processing; (4) Resource Coordination, (5) Jurisdiction reviews (6) Project
mitigation issues; (7) Construction activities, (8) Project close-out and Occupancy; (9) Management & Operational relocation.
4.4 Guidelines & Documentation Creation (See Samples-LinkedIn), including Scope, FAT, Sanitary & Facility Design, & Automation
4.5 Principal Owner Representative leading teams of greater than 20 staff (Internal & External) for efforts in Lean-6Sigma, EPC-OM,
Designs, & Facility upgrades, including: Greenfield Facility ($110MM Facility), Facility Operation Relocations ($1MM-$10MM);
Utility Retrofits ($1MM-$5MM); Facility Manufacturing Expansions ($1MM-$15MM); Waste Treatment Upgrades ($1MM-3MM);
Manufacturing & Process Upgrades, including Instrumentation Integration ($1K to $1MM)
Pharmaceuticals Manufacturing: Software Validation | CMMS
(5) PFIZER (NJ) R&D Facility 2005 (1 yr.)
Validation and Compliance Project Engineering Manager - Contract
5.1 Completed Global Software Validation (IQ | OQ | PQ) of DataStream 7i
5.2 Developed Framework for Global Manufacturing and Engineering Documentation.
Consumer Product Development & Manufacturing: OEM | Pilot | Scale-up | R&D | Injection Molding
(6) APPLIED TECH PRODUCTS (NJ) 2004 (1 yr.)
Premium Custom Injection Molding OEM
Project Manager – Principal Engineering Contract Support
6.1 Drove Global engineered rubber & plastic division for consumer & industrial products, including medical devices, pharmaceutical
packaging, health care, electronics, and water filtration products.
6.2 Provided technical expertise for product & process improvement, project management, client negotiation, technical documentation
requirements, equipment & software assessments.
Consumer Product Development & Manufacturing: Candy
(7) FRANKFORD CANDY & CHOCOLATE CO. (PA) 2002 to 2004 (2+ yrs.)
Manufacturer & importer of candy/chocolate products, specializing in seasonal products, marketing license agreements
Principal Plant Engineer and Maintenance Manager
7.1 Owner representative for all equipment process improvements, including engineering management, maintenance, & facility activities.
7.2 Managed over 20 staff (union & non-union), including hiring, training, & performance reviews, along with project teams.
7.3 Managed all phases of development in Brownfield Project, including: 600K square foot facility, contractor & vendor relationships,
city permit & insurance management, infrastructure design & development. Completed on time & within budget ($25MM)
7.4 Improved facility utilities and infrastructure. Annual usage reductions realized ($1MM+): 20% electrical, 10% water, 15% gas.
7.5 Improved production & facility efficiencies by 25% through process improvements and resource allocation ($2MM+).
7.6 Design and Implemented progressive business & manufacturing strategy for Facility & Operations redevelopment and expansion.
J. D. Petrochko, 609-605-2715 (March 2020) 3 of 5
Pharmaceuticals Manufacturing: Liquid Fill Manufacturing
(8) MIZA PHARMACEUTICALS (NJ) 2001 to 2003 (2+ yrs.)
A privately-held pharmaceutical company specializing in sterile liquid fills manufacturing outsourcing services
Manager of Engineering & Technical Services, (Lead Process Engineer & Project Manager)
8.1 Responsible for manufacturing process improvements, maintenance management, facility, engineering management services,
including supervising & developing a cross-functional staff (union/non-union), & assigned project teams.
8.2 Successfully completed projects in Ophthalmic “Liquid-Fill” manufacturing environment, including: Pilot & Full-Scale Systems
($2MM), Batch Blend & Purified Water systems ($1MM), Packaging, Bottle Filler Equipment ($1MM), Facility & Automation
improvements ($2MM).
8.3 Received FDA certificate of compliance while under budget & meeting schedule for design of a Class 100 laboratory & aseptic
manufacturing environment by re-developing Class 100 suites & installing new environmental controls.
8.4 Reviewed, developed, and documented IQ | OQ | PQ, including; SOP and Batching Methods.
Consumer Product Development & Manufacturing: Beverage
(9) OCEAN SPRAY CRANBERRIES (NJ) 1997 to 2001 (3+ yrs.)
Formed as an agricultural cooperative, is a leading manufacturer of juice beverages
Lead Project and Process Control Engineer & Manager
9.1 Performed engineering and management roles in all project phases for a 24x7 high-speed manufacturing operation.
9.2 Supervised & coordinated cross-functional project teams (union/non-union), including internal and external resources.
9.3 Designed, developed, and implemented a semi-continuous batch Blend System, increasing annual output over two (2) times,
decreasing batch times from 60 to 30 minutes. Project completed six (6) months ahead of schedule and within budget ($5MM)
9.4 Designed and developed a New Bottling Line, replacing old technology with a new, innovative, automated system.
9.5 Increased production OEE from 50% to 60+%, created the ability to process additional products, and improved product integrity and
quality. Completed on time and within budget ($15MM)
Consumer Product Development & Manufacturing: OEM | Materials Sciences | Pilot | Scale-up
(10)W.L. GORE & ASSOCIATES (DE) 1996 to 1997 (1.5+ yrs.)
Premium OEM that specializes in the industrial, clothing, and medical markets
Process & Product Development Engineer
10.1Developed, implemented, and managed various OEM projects.
10.2Reduced project timelines and accelerated initiatives in new product development.
10.3Expedited Research & Development in new Advanced Coating Technology, Polymer processing, Material Lamination, and
Silicone/Acrylic Adhesives to further enhance OEM product lines.
10.4Designed, developed & implemented Precision Laser Measurement Systems ($500K), resulting in customer demanded Six-Sigma
Capability and a significant reduction in measurement time.
Engineering Services: Waste Treatment, Water Utilities, Construction Management
(11)RICHARD A. ALAIMO ENGINEERING CO. (NJ) 1994 to 1996 (2 yrs.)
A civil engineering consulting firm specializing in multi-city water & sewage facility projects
Project Manager
11.1 Drove & Completed solid wastewater management and resource recovery projects.
11.2 Evaluated & Designed Sewage & Pollution Control Facilities, Water Treatment Systems.
11.3 Successfully managed NJ Township Water & Sewage Treatment Facility Upgrade projects, which included a new sewage treatment,
facility water tower improvements, and new water developments. Completed on time and under budget.
11.4 Completed cost evaluations to establish construction costs and performance bonds up to $5MM, including Brownfield Renovations
Education and Certifications
Design for Six Sigma Trained (DFSS) – HJ Heinz Company 2009
Design of Experimentation Trained (DOE) – HJ Heinz Company 2007
Six Sigma Black Belt Mentor (SSBB) – HJ Heinz Company 2007
Lean Six Sigma Black Belt Trained (LSSBB) – Six Sigma Academy & HJ Heinz Company 2006
Project Management Professional (PMP) – Project Management Institute 2005
Masters-in-Engineering Management (MS) – NJ Institute of Technology, Newark, NJ 2003
Black Seal (High Pressure Boiler) Certification – NJDEP Bureau of Boiler Compliance 2002
Bachelors-in-Chemical Engineering (BS) – Drexel University, Philadelphia, Pa 1994
Affiliations
Membership: PMI, AICHE, ISPE, ISA, ASQ, ACS, ASM, NPCA, AMC, 3-A
Honors | Awards: EAGLE Scout (BSA); Heinz North America Corporate Engineering Recognition Award
Interests / Personal Requirements
Long Distance Swimming (Open Water) | World Traveling | Beekeeping | Hiking | Animal Foster Care & Adoption
J. D. Petrochko, 609-605-2715 (March 2020) 4 of 5
Supplemental Professional Insights
Target Functions
Project Engineering Manager Technical Services Consultant Supply Chain Manager
Profile
 Leading Corporate PMO on Emerging Innovation Projects, including new $500MM+ facility development
 Evaluating & Leading all Specialty Chemical Powder Manufacturing Improvements initiatives, including: Bulk
Offloading, Vessel Replacement, Industry Compliance, Energy Reduction, Combustible Dust Hazards, Electrical
Classification, Product Operations, Utility & Facility Upgrades, Controls & Integration Initiatives
 Supported all project phases, including design, execution, & start-up of new $110MM Frozen Meal Facility.
 $25MM Scope and execution of 600K square foot facility, including contractor & vendor relationships, city permit &
insurance management, infrastructure design & development.
 Designed, developed, and implemented $5MM semi-continuous beverage batch blend system, increasing output over
two (2) times to 500MM per Annual bottles and decreasing batch times from 60 to 30 minutes.
 Consistently meets project deadlines by coordinating priorities and project plans.
 Builds and develops cross-functional teams achieving sustainable techniques and results.
 Identify and implement innovative solutions with new membrane applications and control sequencing for filtration,
fuel cells, and imaging.
 Training and education - includes:
 Lean Six Sigma Black-Belt
 Project Management Professional
 Masters-of-Science in Engineering Management - NJ Institute of Technology
 Bachelors-of-Science in Chemical Engineering - Drexel University
 Black Seal (High-Pressure Boiler) Certification
Areas of Expertise
Management Coordination Technical Systems Support Organizational Strategies
Planning & Coordination
Contract Development
Engineering Design
Execution & Construction
Factory Acceptance Testing
Start-up & Commissioning
OEM Coordination
Vendor/Contract Negotiations
Construction
Documentation Development
Performance & Quality Design
Cost & Scheduling Controlling
Risk Management
Team Development
Blending & Bulk Storage
Automation Infrastructure
CPG-Industrial-Chemicals-OEM
Facility Infrastructure
Energy Usage Reduction
Waste-Water Treatment / MUA
Pollution Abatement Systems
Maintenance Operations
Packaging Operations
CIP & COP Sanitation Operations
Standards / Compliance
Training & Documentation
Mechanical Design & Execution
Validation (Software & Equipment)
Research & Development
Capital Forecasting / Analysis
Feasibility Studies
Production & Procurement
Inventory & Warehouse
Business Systems Planning
Acquisitions & Merges
Manufacturing Assessments
Capital & Asset Management
Organization Structure
Product & Information Flow
Management methods
Risk & Reward Structure
Budget (P&L) Planning
Life Cycle/Cost Benefit Assessment
Employer Relationship History
Corning | Eastman Chemicals | Flock Foods Solutions | ADM - Stratas Foods | Frankford Candy-Hershey
| H.J. Heinz | Pfizer | Ocean Spray | W.L. Gore | Alaimo Engineering | Campbell Soup
J. D. Petrochko, 609-605-2715 (March 2020) 5 of 5
Vision Statement
 Quickly extracting knowledge, experience, and understanding, to make the necessary choices that generate
the optimal results and outcomes.
 Targeting opportunities that leverage a broad spectrum of Technical & Management skills and experiences
 Seeking experiences that include Facility Design, Manufacturing Systems, R&D, and/or Continuous
improvements efforts
 Seeking organizations with a focus on:
 Global Presence
 Internal Technical Capabilities
 Diversification in Client Opportunities and Roles & Responsibilities
 Alignment with Continued Education
 Management & Peer Team Building
 Industry Focus, including Chemical, Industrial, CPG, and Pharmaceuticals
 Engineering & Technical Services Management Focused
 Managing & Completing National & Global Engineering Related Projects.
 Leverage Capability of 50+% Annual Travel
Target Segments and Organizations
 CPG
 Industrial
 Chemical
 Pharmaceutical
 OEM
 Charity
 Wellness / Fitness
Venture Capitalist in Technology & Manufacturing Initiatives
Product & Process Innovation
Engineering & Project Management Services
Automation & Integration
Research & Development
Volunteer / Animal Foster Care
Physical Training

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Petrochko CV+Supplemental Profile Details v2020-March

  • 1. Joseph D. Petrochko, MSc, PMP Pittsburgh Pennsylvania USA vicinity  (609) 605-2715 35-Minutes from Pittsburgh Airport (PIT) www.linkedin.com/in/joepetrochko joe@petrochko.com Summary With project success being the #1 objective, focused on collaboration & balanced engagement to quickly apply certainty to uncertain situations. Dynamic & Transformational Supply Chain & Project Manager with a Progressive Record in Engineering Technical Services, Manufacturing Processes, Quality, Facility Operations, and Continuous Improvement. Always focused on aligning Management & Technical Support with established Business Initiatives. Owner Representative Roles for Product Innovation, Process Manufacturing Upgrades, and a Mixture of Greenfield & Brownfield Facility Improvements with budgets from $10 to over $500 Million. Specialties Management Coordination & Resource Allocation Technical Systems Support Organizational Strategies Sanitary Equipment & Facility Improvements Chemical & Powder Processing Estimating | Scheduling Automation | Instrumentation | DCS Migrations Blending | Liquid-Fill | & Bulk Storage CIP & COP Sanitation Operations Packaging-Bottle | Carton | Code | Labeling Facility Infrastructure | Utilities Waste-Water Treatment | Pollution Abatement Maintenance Operations (OEE, TPM, PdM, MRO) Energy Usage Reduction Projects Capital & Asset Management | Forecasting Standards | Compliance | Training | Inspection (FDA, USDA, cGMP, 3-A, ISO, OSHA, NFPA, NEC, NJDEP, EPA, FM Global) Markets Served OEM, Chemical, Food, Pharmaceutical, Beverage, Candy, Engineering & Construction Management, Consulting Services Professional Relationships - 1991 to Present Corning | Eastman Chemicals | Flock Foods Solutions | ADM-Stratas Foods | Frankford Candy-Hershey | H.J. Heinz | Pfizer | Ocean Spray | W.L. Gore | Alaimo Engineering | Campbell Soup Diversified Industry Accomplishments – Project Experiences New Facility & Product Development: OEM | Materials Sciences | R&D | Pilot | Scale-up | High-Volume (1) Corning, Incorporated – Corporate HQ (Global Support) 2017 to Present Manufacturing leader in material sciences for industrial & scientific applications in glass, ceramics, optical physics, & pharmaceuticals. Lead Corporate Capital Projects and Facility Engineering Manager 1.1 Principal Owner Representative on all engineering requirements for a series of global product lines. 1.2 Project Management support, including: New Facility & Product Creation, Facility Infrastructure Upgrades (Utilities, Pollution Abatement), Emerging Innovation, Process Improvement Initiatives, EPCM planning and coordination, CAPEX strategic planning & resource allocation, training, and local / state compliance requirements. 1.3 Full accountability in all decisions to monitor, manage, and coordinate staffing & contracting resources (Internal & External), including: (1) Stage-Gate Planning and Coordination (2) Concept to Detail Design Development (3) Project Budgets (4) Bid Processes (5) Resource Allocation, (6) Jurisdiction reviews (Local, State) (7) Project Mitigation Issues (8) Construction-related activities (9) Factory and Site Acceptance Testing (10) Operational Start-up and Process Control Tuning (11) Project Closure. Consumer Product Development & Manufacturing: Food | Sauces (2) Archer Daniels Midland | Stratas Foods (US) - Flock Foods Solutions (Global) 2016 to 2018 (2+ yrs.) Agricultural processor & food ingredient provider | Supplier of fats & oils to food-service, food ingredients & retail private-label markets Project Engineering Management Service | Technical Consultant | Construction & Resource Site Coordinator 2.1 Supporting North America M&A manufacturing operations in evaluation, resource sourcing, and project engineering management for facility infrastructure, utilities, and process systems upgrades. 2.2 Providing full project management & coordination support in Engineering, Process, Facility, Design | Execution | Start-up, & Maintenance Functions, including Capital Investment Strategies, Continuous Improvement, & Compliance. 2.3 Services include: (1) Project design development; (2) Project budgets; (3) Bid processing; (4) Resource Coordination; (5) Jurisdiction reviews; (6) Project mitigation issues; (7) Construction activities. 2.4 Principal Owner Representative leading internal & external team resources in EPC & OM, Designs, & Facility Upgrades, including: Utility Retrofits ($50K-$1MM); Facility Manufacturing Upgrades ($50K-$1MM); Manufacturing & Process Upgrades ($250K- $1MM); Instrumentation Integration ($10K to $1MM).
  • 2. J. D. Petrochko, 609-605-2715 (March 2020) 2 of 5 Chemical Manufacturing: Bulk Chemical & Powder Ingredients (3) EASTMAN CHEMICAL COMPANY– Flexsys Operations (Global) 2011 to 2016 (5+ yrs.) The world's largest producer of specialty chemicals for the rubber and tire industry Lead Project Manager | Capital Asset & Construction Site Coordinator | Principal Owner Contractor 3.1 Owner Representative on all engineering projects for Flagship Product, including full project management support, process improvement initiatives, EPC-OM coordination, strategic planning & staffing alignment, resource allocation, & training. 3.2 A directive with full accountability for all decisions on more than 30+ projects per year, ranging from $5K to $10MM 3.3 Charged to monitor, manage, and coordinate all staffing & contracting resources ranging from 5 to 50+ staff (Internal & External), including: (1) Complete Design Development Process; (2) Overall project budget; (3) Bid process; (4) Resource Allocation, (5) Jurisdiction reviews; (6) Project Mitigation Issues; (7) Construction related activities, (8) Project close-out; 3.4 For complex projects, including Facility Wide Utility Process upgrades and full DCS migrations with MCC Replacement, leading all requirements from business case and conceptual design to execution and start-up while neutralizing all potential conflicts of interest. 3.5 Additional responsibilities include: o Streamlining & expediting project review & execution process while planning & coordinating daily & annual shutdown schedules o Forecasting & balancing annual CAPEX & OPEX allocated to operations is 100% leveraged and utilized. o Developing & executing project management tools, including SAP, PHA, MOC, Scope, Proposals, FAT. o Leading & Executing ALL facility & process improvements to schedule & budget, including: Bulk Offloading ($1MM), Vessel Replacement ($2MM), Industry Compliance ($2MM), Energy Reduction – Nitrogen PSA Gas Generation ($3MM), Combustible Dust Hazards ($1MM), Electrical Classification, Product Operations, Utility & Facility Upgrades ($2MM), Controls & Integration Initiatives (DCS Migration & Modernization, aligning SIS / SIL with IEC 61508 & 61511 standards) – ($10MM). Consumer Product Development & Manufacturing: Food | Soups | Sauces | Meals (4) H.J. HEINZ COMPANY (US Facilities, Canada, Europe, Asia, Africa) 2005 to 2011 (6+ yrs.) Product Manufacturer of Ketchup, Sauces, Frozen meals & Snacks, Potato, Desserts, Food Service Soups Sr. Project Manager- Principal Global Corporate Engineering and Facility Siting & Process Manufacturing Support 4.1 Supported and Leading North America & Global Facilities in Engineering, Process, Facility, Design/Execution/Start-up, & Maintenance Functions, including capital investment, budgets, staffing, continuous improvement, & compliance. 4.2 Provided full project management & coordination support for over 20 Facilities in engineering, facility, process, & maintenance 4.3 Provided senior project management & design support for over 20 Facilities in engineering, facility, & process, including: (1) Project design development; (2) Project budgets; (3) Bid processing; (4) Resource Coordination, (5) Jurisdiction reviews (6) Project mitigation issues; (7) Construction activities, (8) Project close-out and Occupancy; (9) Management & Operational relocation. 4.4 Guidelines & Documentation Creation (See Samples-LinkedIn), including Scope, FAT, Sanitary & Facility Design, & Automation 4.5 Principal Owner Representative leading teams of greater than 20 staff (Internal & External) for efforts in Lean-6Sigma, EPC-OM, Designs, & Facility upgrades, including: Greenfield Facility ($110MM Facility), Facility Operation Relocations ($1MM-$10MM); Utility Retrofits ($1MM-$5MM); Facility Manufacturing Expansions ($1MM-$15MM); Waste Treatment Upgrades ($1MM-3MM); Manufacturing & Process Upgrades, including Instrumentation Integration ($1K to $1MM) Pharmaceuticals Manufacturing: Software Validation | CMMS (5) PFIZER (NJ) R&D Facility 2005 (1 yr.) Validation and Compliance Project Engineering Manager - Contract 5.1 Completed Global Software Validation (IQ | OQ | PQ) of DataStream 7i 5.2 Developed Framework for Global Manufacturing and Engineering Documentation. Consumer Product Development & Manufacturing: OEM | Pilot | Scale-up | R&D | Injection Molding (6) APPLIED TECH PRODUCTS (NJ) 2004 (1 yr.) Premium Custom Injection Molding OEM Project Manager – Principal Engineering Contract Support 6.1 Drove Global engineered rubber & plastic division for consumer & industrial products, including medical devices, pharmaceutical packaging, health care, electronics, and water filtration products. 6.2 Provided technical expertise for product & process improvement, project management, client negotiation, technical documentation requirements, equipment & software assessments. Consumer Product Development & Manufacturing: Candy (7) FRANKFORD CANDY & CHOCOLATE CO. (PA) 2002 to 2004 (2+ yrs.) Manufacturer & importer of candy/chocolate products, specializing in seasonal products, marketing license agreements Principal Plant Engineer and Maintenance Manager 7.1 Owner representative for all equipment process improvements, including engineering management, maintenance, & facility activities. 7.2 Managed over 20 staff (union & non-union), including hiring, training, & performance reviews, along with project teams. 7.3 Managed all phases of development in Brownfield Project, including: 600K square foot facility, contractor & vendor relationships, city permit & insurance management, infrastructure design & development. Completed on time & within budget ($25MM) 7.4 Improved facility utilities and infrastructure. Annual usage reductions realized ($1MM+): 20% electrical, 10% water, 15% gas. 7.5 Improved production & facility efficiencies by 25% through process improvements and resource allocation ($2MM+). 7.6 Design and Implemented progressive business & manufacturing strategy for Facility & Operations redevelopment and expansion.
  • 3. J. D. Petrochko, 609-605-2715 (March 2020) 3 of 5 Pharmaceuticals Manufacturing: Liquid Fill Manufacturing (8) MIZA PHARMACEUTICALS (NJ) 2001 to 2003 (2+ yrs.) A privately-held pharmaceutical company specializing in sterile liquid fills manufacturing outsourcing services Manager of Engineering & Technical Services, (Lead Process Engineer & Project Manager) 8.1 Responsible for manufacturing process improvements, maintenance management, facility, engineering management services, including supervising & developing a cross-functional staff (union/non-union), & assigned project teams. 8.2 Successfully completed projects in Ophthalmic “Liquid-Fill” manufacturing environment, including: Pilot & Full-Scale Systems ($2MM), Batch Blend & Purified Water systems ($1MM), Packaging, Bottle Filler Equipment ($1MM), Facility & Automation improvements ($2MM). 8.3 Received FDA certificate of compliance while under budget & meeting schedule for design of a Class 100 laboratory & aseptic manufacturing environment by re-developing Class 100 suites & installing new environmental controls. 8.4 Reviewed, developed, and documented IQ | OQ | PQ, including; SOP and Batching Methods. Consumer Product Development & Manufacturing: Beverage (9) OCEAN SPRAY CRANBERRIES (NJ) 1997 to 2001 (3+ yrs.) Formed as an agricultural cooperative, is a leading manufacturer of juice beverages Lead Project and Process Control Engineer & Manager 9.1 Performed engineering and management roles in all project phases for a 24x7 high-speed manufacturing operation. 9.2 Supervised & coordinated cross-functional project teams (union/non-union), including internal and external resources. 9.3 Designed, developed, and implemented a semi-continuous batch Blend System, increasing annual output over two (2) times, decreasing batch times from 60 to 30 minutes. Project completed six (6) months ahead of schedule and within budget ($5MM) 9.4 Designed and developed a New Bottling Line, replacing old technology with a new, innovative, automated system. 9.5 Increased production OEE from 50% to 60+%, created the ability to process additional products, and improved product integrity and quality. Completed on time and within budget ($15MM) Consumer Product Development & Manufacturing: OEM | Materials Sciences | Pilot | Scale-up (10)W.L. GORE & ASSOCIATES (DE) 1996 to 1997 (1.5+ yrs.) Premium OEM that specializes in the industrial, clothing, and medical markets Process & Product Development Engineer 10.1Developed, implemented, and managed various OEM projects. 10.2Reduced project timelines and accelerated initiatives in new product development. 10.3Expedited Research & Development in new Advanced Coating Technology, Polymer processing, Material Lamination, and Silicone/Acrylic Adhesives to further enhance OEM product lines. 10.4Designed, developed & implemented Precision Laser Measurement Systems ($500K), resulting in customer demanded Six-Sigma Capability and a significant reduction in measurement time. Engineering Services: Waste Treatment, Water Utilities, Construction Management (11)RICHARD A. ALAIMO ENGINEERING CO. (NJ) 1994 to 1996 (2 yrs.) A civil engineering consulting firm specializing in multi-city water & sewage facility projects Project Manager 11.1 Drove & Completed solid wastewater management and resource recovery projects. 11.2 Evaluated & Designed Sewage & Pollution Control Facilities, Water Treatment Systems. 11.3 Successfully managed NJ Township Water & Sewage Treatment Facility Upgrade projects, which included a new sewage treatment, facility water tower improvements, and new water developments. Completed on time and under budget. 11.4 Completed cost evaluations to establish construction costs and performance bonds up to $5MM, including Brownfield Renovations Education and Certifications Design for Six Sigma Trained (DFSS) – HJ Heinz Company 2009 Design of Experimentation Trained (DOE) – HJ Heinz Company 2007 Six Sigma Black Belt Mentor (SSBB) – HJ Heinz Company 2007 Lean Six Sigma Black Belt Trained (LSSBB) – Six Sigma Academy & HJ Heinz Company 2006 Project Management Professional (PMP) – Project Management Institute 2005 Masters-in-Engineering Management (MS) – NJ Institute of Technology, Newark, NJ 2003 Black Seal (High Pressure Boiler) Certification – NJDEP Bureau of Boiler Compliance 2002 Bachelors-in-Chemical Engineering (BS) – Drexel University, Philadelphia, Pa 1994 Affiliations Membership: PMI, AICHE, ISPE, ISA, ASQ, ACS, ASM, NPCA, AMC, 3-A Honors | Awards: EAGLE Scout (BSA); Heinz North America Corporate Engineering Recognition Award Interests / Personal Requirements Long Distance Swimming (Open Water) | World Traveling | Beekeeping | Hiking | Animal Foster Care & Adoption
  • 4. J. D. Petrochko, 609-605-2715 (March 2020) 4 of 5 Supplemental Professional Insights Target Functions Project Engineering Manager Technical Services Consultant Supply Chain Manager Profile  Leading Corporate PMO on Emerging Innovation Projects, including new $500MM+ facility development  Evaluating & Leading all Specialty Chemical Powder Manufacturing Improvements initiatives, including: Bulk Offloading, Vessel Replacement, Industry Compliance, Energy Reduction, Combustible Dust Hazards, Electrical Classification, Product Operations, Utility & Facility Upgrades, Controls & Integration Initiatives  Supported all project phases, including design, execution, & start-up of new $110MM Frozen Meal Facility.  $25MM Scope and execution of 600K square foot facility, including contractor & vendor relationships, city permit & insurance management, infrastructure design & development.  Designed, developed, and implemented $5MM semi-continuous beverage batch blend system, increasing output over two (2) times to 500MM per Annual bottles and decreasing batch times from 60 to 30 minutes.  Consistently meets project deadlines by coordinating priorities and project plans.  Builds and develops cross-functional teams achieving sustainable techniques and results.  Identify and implement innovative solutions with new membrane applications and control sequencing for filtration, fuel cells, and imaging.  Training and education - includes:  Lean Six Sigma Black-Belt  Project Management Professional  Masters-of-Science in Engineering Management - NJ Institute of Technology  Bachelors-of-Science in Chemical Engineering - Drexel University  Black Seal (High-Pressure Boiler) Certification Areas of Expertise Management Coordination Technical Systems Support Organizational Strategies Planning & Coordination Contract Development Engineering Design Execution & Construction Factory Acceptance Testing Start-up & Commissioning OEM Coordination Vendor/Contract Negotiations Construction Documentation Development Performance & Quality Design Cost & Scheduling Controlling Risk Management Team Development Blending & Bulk Storage Automation Infrastructure CPG-Industrial-Chemicals-OEM Facility Infrastructure Energy Usage Reduction Waste-Water Treatment / MUA Pollution Abatement Systems Maintenance Operations Packaging Operations CIP & COP Sanitation Operations Standards / Compliance Training & Documentation Mechanical Design & Execution Validation (Software & Equipment) Research & Development Capital Forecasting / Analysis Feasibility Studies Production & Procurement Inventory & Warehouse Business Systems Planning Acquisitions & Merges Manufacturing Assessments Capital & Asset Management Organization Structure Product & Information Flow Management methods Risk & Reward Structure Budget (P&L) Planning Life Cycle/Cost Benefit Assessment Employer Relationship History Corning | Eastman Chemicals | Flock Foods Solutions | ADM - Stratas Foods | Frankford Candy-Hershey | H.J. Heinz | Pfizer | Ocean Spray | W.L. Gore | Alaimo Engineering | Campbell Soup
  • 5. J. D. Petrochko, 609-605-2715 (March 2020) 5 of 5 Vision Statement  Quickly extracting knowledge, experience, and understanding, to make the necessary choices that generate the optimal results and outcomes.  Targeting opportunities that leverage a broad spectrum of Technical & Management skills and experiences  Seeking experiences that include Facility Design, Manufacturing Systems, R&D, and/or Continuous improvements efforts  Seeking organizations with a focus on:  Global Presence  Internal Technical Capabilities  Diversification in Client Opportunities and Roles & Responsibilities  Alignment with Continued Education  Management & Peer Team Building  Industry Focus, including Chemical, Industrial, CPG, and Pharmaceuticals  Engineering & Technical Services Management Focused  Managing & Completing National & Global Engineering Related Projects.  Leverage Capability of 50+% Annual Travel Target Segments and Organizations  CPG  Industrial  Chemical  Pharmaceutical  OEM  Charity  Wellness / Fitness Venture Capitalist in Technology & Manufacturing Initiatives Product & Process Innovation Engineering & Project Management Services Automation & Integration Research & Development Volunteer / Animal Foster Care Physical Training