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Valves Technology
Process plant equipment
Eng. El Sayed Amer
Eng. El Sayed Amer
Page 2
El Sayed Amer
Eng.
Oil and Gas Instructor
Bachelor's degree of Petroleum & Natural Gas Engineering
2012.
https://bit.ly/2UFSgpn
01065860658
Eng20072007@gmail.com
/elsayedameer
Current Senior Process and Production Engineer at Suez Oil
Co “SUCO” since 2014.
Worked for Weatherford drilling international for 2 years as
well drilling and completion engineer.
Instructor for Oil & Gas Upstream and downstream courses
at MTC Egypt, Egyptian syndicates of engineers, OGS & OPA.
Member of SPE, AAPG, AACE, NACE, Environmental
Geoscience.
IWCF , HYSYS process modeling, Eclipse certified.
Eng. El Sayed Amer
Valvestechnologyandoperations
Eng. El Sayed Amer
Introduction
Eng. El Sayed Amer
4
Valve definition
A valve : is a device that regulates, directs or controls the flow of a
fluid by opening, closing, or partially obstructing various passageways.
Valves are designed to withstand pressure, temperature, and flow.
Eng. El Sayed Amer
5
Valve definition
• Valve cost is up to 20 to 30% of the piping cost for a plant, depending
on the process; and the cost of a given type and size of valve can vary
100%, depending on its construction.
• The size of a valve is mainly determined by the size of its ends, which
connect to the pipe
Eng. El Sayed Amer
6
Valve definition
Eng. El Sayed Amer
7
valve Functions
01 Start and stop flow (On-off valves)
02 Control or regulate flow (Regulating valves)
03 Prevent back-flow (Check valves)
04 Relief over & under flow pressure.02
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Common valves in process industry
Eng. El Sayed Amer
9
Main Components
• Body.
• Bonnet.
• Stem.
• Disc.
• Seat.
• Stuffing Box.
• Packing.
Eng. El Sayed Amer
10
Main Components
1. Body
• Main pressure rating part
• Hold all other parts
• Are cast or forged structure made.
• Valve body must be strong enough to take the
maximum pressure of the process fluid.
• End connected with pipeline
Eng. El Sayed Amer
11
Main Components
2. Bonnet
• Bonnet contains packing, gland and stem.
• The bonnet is attached to valve body by
screws or bolts.
Eng. El Sayed Amer
12
Main Components
3. Stem
• The stem, which connects the actuator and
disc, is responsible for positioning the disc.
• Stems are typically forged and connected to
the disc by threaded or welded joints.
• There are two types of valve stems: rising
stems and non-rising stems.
Eng. El Sayed Amer
13
Main Components
4. DISC & SEAT
• Fluid flow control.
I. Start / allow
II. Throttle
III. Stop flow
• The type of disk define valve name.
Eng. El Sayed Amer
14
Main Components
5. STUFFING BOX & PACKING
• Stuffing box is a chamber that holds anti-
seal material (packing).
• Most valves use some form of packing to
prevent leakage from the space between the
stem and the bonnet.
• Packing is commonly a fibrous material that
forms a seal between the internal parts of a
valve and the outside.
Eng. El Sayed Amer
15
Main Components
6. VALVE ACTUATOR
• The actuator operates the stem and closing element (disk) assembly.
• An actuator may be a manually operated hand wheel, manual lever, motor
operator etc.
Hand Lever Gear Operated Chain Operated Hand wheel
Eng. El Sayed Amer
16
Main Components
6. VALVE ACTUATOR
Eng. El Sayed Amer
Classification
Eng. El Sayed Amer
Page 18
Valve Classification
01
02
03
According to function
According to application
According to motion
Eng. El Sayed Amer
Page 19
Valve Classification
According to function
Valve Function
On/Off
Ball valve
Gate valve
Plug valve
Diaphragm valve
Throttling
Globe valve
Butterfly valve
Needle valve
Ball valve
Diaphragm valve
Nonreturn
Check valves
Eng. El Sayed Amer
Page 20
On–Off Valves
Sometimes referred to as block valves
used to start or stop the flow
Common on–off valves include
gate, plug, ball, pressure-relief,
Safety relief
valves
Ball valves
Gate valve Plug valve
Eng. El Sayed Amer
Page 21
Nonreturn valve
A check valve, clack valve, non-return valve, reflux valve, retention valve
or one-way valve is a valve that normally allows fluid (liquid or gas) to
flow through it in only one direction.
Check valve
Eng. El Sayed Amer
Page 22
Nonreturn valve
• Used to prevent backflow of
fluid, which could damage
equipment or upset the process.
• Useful in protecting a pump in
liquid applications or a
compressor in gas applications
from backflow
At Pump Discharges
Pump A Pump B
Isolation Valve
Check Valve
Eng. El Sayed Amer
Page 23
Throttling Valves
used to regulate the flow, temperature, or pressure
Common throttling valves include
globe, pressure regulation valves
Globe control valve
Eng. El Sayed Amer
Page 24
Valve Classification
According to Applications
Valve Applications
General service valves
special service valves
severe service valves
Eng. El Sayed Amer
Page 25
Valve Classification
According to Applications
General service valves
Designed for the majority of applications that have:
1. lower-pressure ratings between Class 150 and 600
2. Temperature ratings between 46 and 343°C
3. Noncorrosive fluids, and common pressure drops that do not result
in cavitation or flashing.
Eng. El Sayed Amer
Page 26
Valve rating
According to Applications
The rating of valves defines as the pressure – temperature
relationship within which the valve may be operated.
➢WOG (Water, oil, gas).
Rating used for small valves.
➢WSP (Working Steam Pressure).
The high temperature rating.
Eng. El Sayed Amer
Page 27
Valve rating
According to Applications
• NPS versus DN
inches millimeters
0.25 6
0.5 15
1.0 25
2.0 50
4.0 100
8.0 200
16.0 400
• ANSI Pressure versus PN
psi bar
150 16
300 40
600 100
900 160
1500 250
2500 400
4500 700
Note: PN correlates to DIN (Deustche Industrie Norme) pressure-temperature
rating standards, which may vary significantly from ANSI pres.-temp. ratings.
Eng. El Sayed Amer
Page 28
Valve Selection Considerations
According to Applications
 1. Pressure.
 2. Temperature.
 3. Type of fluid.
 A. Liquid.
 B. Gas, i.e., steam or air.
 C. Dirty or abrasive (erosive)
 D. Corrosive.
 4. Flow Considerations
 A. On-off or Throttling.
 C. Is the valve needed to prevent
 backflow.
 D. Concern for pressure drop.
 E. Velocity.
5. Operating conditions
 A. Frequency of operation.
 B. Accessibility.
 C. Overall space/size available.
 D. Manual or automated control.
 E. Need for bubble-tight shut-off.
 F. Concerns about body joint leaks.
 G. Fire safe design.
 H. Speed of closure.
Eng. El Sayed Amer
Page 29
Valve Selection Considerations
According to Applications
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Page 30
Bridge wall Markings
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Page 31
Valve Classification
According to Applications
special service valves
1. Designed for a single application that is
outside normal process applications
(custom-engineered valves).
2. Handled a demanding temperature, high
pressure or a corrosive medium.
Eng. El Sayed Amer
Page 32
Valve Classification
According to Applications
severe service valves
1. Equipped with special features to
handle volatile applications and high
pressure drops (highly engineered
trims).
2. Special actuation may be required to
overcome the forces of the process.
Eng. El Sayed Amer
Page 33
Valve Classification
According to Applications
severe service valves
Eng. El Sayed Amer
Page 34
Valve Classification
According to Motion
Valve Motion
Linear-motion Valves
Globe valve
Gate valve
Diaphragm valve
Rotary-motion Valves
Ball Valve
Butterfly valve
Plug valve
Eng. El Sayed Amer
Page 35
Valve Classification
According to Motion
Linear-motion Valves
1. Had a sliding-stem design that pushes a
closure element into an open or closed
position.
2. Simple design, easy maintenance, and
versatile with various sizes, pressure class
and design options.
3. Example: gate, globe, diaphragm, three-
way.
Eng. El Sayed Amer
Page 36
Valve Classification
According to Motion
Linear-motion Valves
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Page 37
Valve Classification
According to Motion
Rotary-motion Valves
1. Used a closure element that rotates through a quarter-turn range to open
and block the flow.
2. Limited to certain pressure drops.
3. Prone to cavitation and flashing problems.
Eng. El Sayed Amer
Page 38
Valve Classification
According to Motion
Rotary-motion Valves
1. Right tightly = close
2. Lefty Lucy = open
Eng. El Sayed Amer
Page 39
Valve Classification
According to Port Size
Valve Port
Full-Port Valves
Reduced-Port Valves
Eng. El Sayed Amer
Page 40
Valve Classification
According to Port Size
Full-Port Valves
allow for the use of a pig in the pipeline
Example: gate and ball valves
A
B
Eng. El Sayed Amer
Page 41
Valve Classification
According to Port Size
Reduced-Port Valves
valves whose closure elements restrict the flow.
flow area of that port of the closure element is less than the
area of the inside diameter of the pipeline
A
Eng. El Sayed Amer
Page 42
Valves typesValves Types
And Functions
Eng. El Sayed Amer
Page 43
Globe Valve
Valves Types
A
B
A globe valve is a linear motion valve
used to stop, start, and regulate the fluid
flow.
This movement creates the annular space
between the disk and seat ring that
gradually close as the valve closed. This
characteristic provides the globe valve
good throttling ability required for
regulating the flow.
Globe valve
Ball Valve
Gate valve
Ball Valve
Check valve
Plug Valve
Needle valve
Butterfly Valve
Eng. El Sayed Amer
Page 44
Globe Valve
Valves Types
Globe valve
Ball Valve
Gate valve
Ball Valve
Check valve
Plug Valve
Needle valve
Butterfly Valve
Eng. El Sayed Amer
Page 45
Globe Valve
Valves Types
Valve components Globe valve
Ball Valve
Gate valve
Ball Valve
Check valve
Plug Valve
Needle valve
Butterfly Valve
Eng. El Sayed Amer
Page 46
Globe Valve
Valves Types
Flow direction Globe valve
Ball Valve
Gate valve
Ball Valve
Check valve
Plug Valve
Needle valve
Butterfly Valve
Eng. El Sayed Amer
Page 47
Globe Valve
Valves Types
A Body designs: Z-body, Y-body, and angle
Y-Pattern Angle Z-body
Globe valve
Ball Valve
Gate valve
Ball Valve
Check valve
Plug Valve
Needle valve
Butterfly Valve
Eng. El Sayed Amer
Page 48
Globe Valve
Valves Types
B Disk design : ball disk, composition disk, and plug disk.
Globe valve
Ball Valve
Gate valve
Ball Valve
Check valve
Plug Valve
Needle valve
Butterfly Valve
Eng. El Sayed Amer
Page 49
Globe Valve
Valves Types
Advantages & Disadvantages
Advantages Disadvantages
Recommended for throttling applications.
Flow path causes a significant pressure
drop.
Good for frequent operation.
Globe valves are more costly than
alternative valves.
Easy to repair. High pressure drop
Noisy in high pressure applications
Globe valve
Ball Valve
Gate valve
Ball Valve
Check valve
Plug Valve
Needle valve
Butterfly Valve
Eng. El Sayed Amer
Page 50
Ball Valve
Valves Types
A
B
A Ball valve is a quarter-turn rotary
motion valve that uses a ball shaped
disk to stop or start the flow.
When the valve is opened the hole of
disk is turned in-line with the direction of
the flow. When the valve is shut, the ball
is rotated so that the hole is
perpendicular to flow direction.
Most ball valves are of the quick-acting
type, which requires a 90°
turn of the valve handle to operate the
valve.
Globe valve
Ball Valve
Gate valve
Ball Valve
Check valve
Plug Valve
Needle valve
Butterfly Valve
Eng. El Sayed Amer
Page 51
Ball Valve
Valves Types
Globe valve
Ball Valve
Gate valve
Ball Valve
Check valve
Plug Valve
Needle valve
Butterfly Valve
Eng. El Sayed Amer
Page 52
Ball Valve
Valves Types
Valve components Globe valve
Ball Valve
Gate valve
Ball Valve
Check valve
Plug Valve
Needle valve
Butterfly Valve
Eng. El Sayed Amer
Page 53
Ball Valve
Valves Types
Flow direction Globe valve
Ball Valve
Gate valve
Ball Valve
Check valve
Plug Valve
Needle valve
Butterfly Valve
Eng. El Sayed Amer
Page 54
Ball Valve
Valves Types
Body design
A Body designs: Float ball valve & Trunnion Mounted Ball Valve
Globe valve
Ball Valve
Gate valve
Ball Valve
Check valve
Plug Valve
Needle valve
Butterfly Valve
Eng. El Sayed Amer
Page 55
Ball Valve
Valves Types
Body design
Ball valves are manufactured in different body arrangements
Top entry Side entry or split body Three-piece body
Globe valve
Ball Valve
Gate valve
Ball Valve
Check valve
Plug Valve
Needle valve
Butterfly Valve
Eng. El Sayed Amer
Page 56
Ball Valve
Valves Types
Advantages & Disadvantages
Advantages Disadvantages
Low pressure drop Poor throttling characteristics
Easy operation Wear and tear
Fast acting Temperature operation
limitationTwo-way flow possible
Low maintenance costs
Ball is used for opening & closing
Globe valve
Ball Valve
Gate valve
Ball Valve
Check valve
Plug Valve
Needle valve
Butterfly Valve
Eng. El Sayed Amer
Page 57
Gate Valve
Valves Types
A
B
A gate valve can be defined as a type of
valve that used a gate or wedge type disk
and the disk moves perpendicular to flow
to start or stop the fluid flow in piping.
It is a linear motion valve used to start or
stop fluid flow.
These valves are either in fully open or
fully closed position.
C
Globe valve
Ball Valve
Gate valve
Ball Valve
Check valve
Plug Valve
Needle valve
Butterfly Valve
Eng. El Sayed Amer
Page 58
Gate Valve
Valves Types
Valve components Globe valve
Ball Valve
Gate valve
Ball Valve
Check valve
Plug Valve
Needle valve
Butterfly Valve
Eng. El Sayed Amer
Page 59
Gate Valve
Valves Types
Flow direction Globe valve
Ball Valve
Gate valve
Ball Valve
Check valve
Plug Valve
Needle valve
Butterfly Valve
Eng. El Sayed Amer
Page 60
Gate Valve
Valves Types
Valve operation Globe valve
Ball Valve
Gate valve
Ball Valve
Check valve
Plug Valve
Needle valve
Butterfly Valve
Eng. El Sayed Amer
Page 61
Gate Valve
Valves Types
Body design
BASED ON STEMA
• None Rising Stem Gate Valve• Rising Stem Gate Valve
Globe valve
Ball Valve
Gate valve
Ball Valve
Check valve
Plug Valve
Needle valve
Butterfly Valve
Eng. El Sayed Amer
Page 62
Gate Valve
Valves Types
Body design
BASED ON GATE DESIGNB
Globe valve
Ball Valve
Gate valve
Ball Valve
Check valve
Plug Valve
Needle valve
Butterfly Valve
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Page 63
Gate Valve
Valves Types
Advantages & Disadvantages
Advantages Disadvantages
Small Fluid Resistance
Flow changes nonlinearly with
stem travel
Little torque required for
opening and closing
Vibration/cavitation when
partially open
Little pressure drop Subject to wear
No flow restriction Repair work is difficult
Good sealing when closed
Globe valve
Ball Valve
Gate valve
Ball Valve
Check valve
Plug Valve
Needle valve
Butterfly Valve
Eng. El Sayed Amer
Page 64
Check Valve
Valves Types
A
B
known as non-return valves are valves
that allow fluids to flow in only one
way/direction.
Can protect equipment and minimize
damage in case of a leak in the upstream
line.
Globe valve
Ball Valve
Gate valve
Ball Valve
Check valve
Plug Valve
Needle valve
Butterfly Valve
Eng. El Sayed Amer
Page 65
Check Valve
Valves Types
Valve operation Globe valve
Ball Valve
Gate valve
Ball Valve
Check valve
Plug Valve
Needle valve
Butterfly Valve
Eng. El Sayed Amer
Page 66
Check Valve
Valves Types
Flow direction Globe valve
Ball Valve
Gate valve
Ball Valve
Check valve
Plug Valve
Needle valve
Butterfly Valve
Eng. El Sayed Amer
Page 67
Check Valve
Valves Types
Valve component Globe valve
Ball Valve
Gate valve
Ball Valve
Check valve
Plug Valve
Needle valve
Butterfly Valve
Eng. El Sayed Amer
Page 68
Check Valve
Valves Types
Body design
BASED ON STEMA
Swing check
valve
Dual plate check
valve
Ball check valve Lift check valve
Globe valve
Ball Valve
Gate valve
Ball Valve
Check valve
Plug Valve
Needle valve
Butterfly Valve
Eng. El Sayed Amer
Page 69
Check Valve
Valves Types
Body design
Swing Check ValveA
Globe valve
Ball Valve
Gate valve
Ball Valve
Check valve
Plug Valve
Needle valve
Butterfly Valve
Eng. El Sayed Amer
Page 70
Check Valve
Valves Types
Body design
Spilt (wafer) Disk Check valveB
Globe valve
Ball Valve
Gate valve
Ball Valve
Check valve
Plug Valve
Needle valve
Butterfly Valve
Eng. El Sayed Amer
Page 71
Check Valve
Valves Types
Body design
LIFT CHECK VALVESC
Globe valve
Ball Valve
Gate valve
Ball Valve
Check valve
Plug Valve
Needle valve
Butterfly Valve
Eng. El Sayed Amer
Page 72
Check Valve
Valves Types
Body design
Ball CHECK VALVED
Globe valve
Ball Valve
Gate valve
Ball Valve
Check valve
Plug Valve
Needle valve
Butterfly Valve
Eng. El Sayed Amer
Page 73
Check Valve
Valves Types
Advantages & Disadvantages
Advantages Disadvantages
Low pressure drop
difficult to determine whether the valve is
open or closed
Quick opening
the condition of internal parts cannot be
assessed.
Low maintenance costs limitations on its installation configurations
Used for both high/low pressure Valve disc can stick in open position.
Used for both horizontal & vertical flow
Globe valve
Ball Valve
Gate valve
Ball Valve
Check valve
Plug Valve
Needle valve
Butterfly Valve
Eng. El Sayed Amer
Page 74
Plug Valve
Valves Types
A
B
Plug valve is Quarter-turn rotary motion Valve that uses a tapered
or cylindrical plug to stop or start the flow.
The disk is in plug shape, which has a passage to pass the flow.
In open position, this bored passage is in line with the flow.
Globe valve
Ball Valve
Gate valve
Ball Valve
Check valve
Plug Valve
Needle valve
Butterfly Valve
Eng. El Sayed Amer
Page 75
Plug Valve
Valves Types
Flow direction Globe valve
Ball Valve
Gate valve
Ball Valve
Check valve
Plug Valve
Needle valve
Butterfly Valve
Eng. El Sayed Amer
Page 76
Plug Valve
Valves Types
Valve component Globe valve
Ball Valve
Gate valve
Ball Valve
Check valve
Plug Valve
Needle valve
Butterfly Valve
Eng. El Sayed Amer
Page 77
Plug Valve
Valves Types
Advantages & Disadvantages
Advantages Disadvantages
simple design with few parts
first movement (opening-closing) requires a
large amount of force
open and close easily Require a gearbox or an actuator.
low flow resistance costs are much larger than ball valves
Provide reliable leakage
Smaller in size than most other valves
Globe valve
Ball Valve
Gate valve
Ball Valve
Check valve
Plug Valve
Needle valve
Butterfly Valve
Eng. El Sayed Amer
Page 78
Needle Valve
Valves Types
A
B
A small type of globe valve,
Used in instrument systems for throttling of small volumes.
They have metal-to-metal seats, but due to the small size, can be used
for positive shut-off Passageways that may plug easily and limit their
use to very small flow rates.
Globe valve
Ball Valve
Gate valve
Ball Valve
Check valve
Plug Valve
Needle valve
Butterfly Valve
Eng. El Sayed Amer
Page 79
Needle Valve
Valves Types
Flow direction Globe valve
Ball Valve
Gate valve
Ball Valve
Check valve
Plug Valve
Needle valve
Butterfly Valve
Eng. El Sayed Amer
Page 80
Needle Valve
Valves Types
Valve component Globe valve
Ball Valve
Gate valve
Ball Valve
Check valve
Plug Valve
Needle valve
Butterfly Valve
Eng. El Sayed Amer
Page 81
Butterfly Valve
Valves Types
A
B
A Butterfly valve is a quarter-turn rotary motion valve, that is used
to stop, regulate, and start the flow. Butterfly valves are a quick
open type.
A 90° rotation of the handle can completely close or open the valve.
Globe valve
Ball Valve
Gate valve
Ball Valve
Check valve
Plug Valve
Needle valve
Butterfly Valve
Eng. El Sayed Amer
Page 82
Butterfly Valve
Valves Types
Globe valve
Ball Valve
Gate valve
Ball Valve
Check valve
Plug Valve
Needle valve
Butterfly Valve
Eng. El Sayed Amer
Page 83
Butterfly Valve
Valves Types
Valve component Globe valve
Ball Valve
Gate valve
Ball Valve
Check valve
Plug Valve
Needle valve
Butterfly Valve
Eng. El Sayed Amer
Page 84
Butterfly Valve
Valves Types
Flow direction Globe valve
Ball Valve
Gate valve
Ball Valve
Check valve
Plug Valve
Needle valve
Butterfly Valve
Eng. El Sayed Amer
Page 85
Advantages & Disadvantages
Advantages Disadvantages
relatively inexpensive, quarter-turn valves.
Throttling is limited to low differential
pressure
Easily/quickly operated There is a chance for cavitation
Good for large flow/low pressure
applications due to saving in
weight/size/cost
suitable for large valve applications due to
Compact, lightweight design
Little pressure drop
Butterfly Valve
Valves Types
Globe valve
Ball Valve
Gate valve
Ball Valve
Check valve
Plug Valve
Needle valve
Butterfly Valve
Eng. El Sayed Amer
Page 86
Valve End Connections
Eng. El Sayed Amer
Page 87
Valves Ends
Valve
End Connections
C l a s s i f i c a t i o n s
1 Threaded ends
2 Welded ends
3 Flanged ends
Eng. El Sayed Amer
Page 88
Valves Ends
Threaded Ends
C l a s s i f i c a t i o n s
Threaded (NPT,MS)
Eng. El Sayed Amer
Page 89
Valves Ends
Welded Ends
C l a s s i f i c a t i o n s
When zero leakage is required for environmental, safety, or any efficiency reasons
the piping can be welded to the valve, providing one piece construction. Many users
insist that high-pressure application requires a permanent end especially if they
involve high temperatures
A
Weld Prep
Butt Weld
Eng. El Sayed Amer
Page 90
Valves Ends
Flanged Ends
C l a s s i f i c a t i o n s
The most expensive but are the best for installation and removal.
The main advantage of flanges is that the valve can be removed easily from the line
A
Flanged end
Eng. El Sayed Amer
Page 91
Valves Ends
Flanged Ends
C l a s s i f i c a t i o n s
Raised Face (RF)
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Page 92
Valves Ends
Flanged Ends
C l a s s i f i c a t i o n s
Flangeless
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Page 93
Valves Ends
Flanged Ends
C l a s s i f i c a t i o n s
Ring Type Joint (RTJ)
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Page 94
Valves Ends
Flanged Ends
C l a s s i f i c a t i o n s
Clamp Connection
(Graylok,ReFlange)
Eng. El Sayed Amer
Page 95
Valves P&ID
PID Symbols
D r a w i n g E n g i n e e r i n g
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Page 96
Control valve
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Page 97
Control valve
Control valve parts
Valve Body
Actuator
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Page 98
Control valve
Why actuator required?
Eng. El Sayed Amer
Page 99
Control valve
Why actuator required?
Eng. El Sayed Amer
Page 100
Control valve
Why actuator required?
Eng. El Sayed Amer
Page 101
Control valve
Why actuator required?
Eng. El Sayed Amer
Page 102
Control valve
Why actuator required?
Eng. El Sayed Amer
Page 103
Control valve
Types of Actuators
Switch Box Actuator Operated Gear Box
Operated
Lever Operated
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Page 104
Control valve
Types of Actuators
Electric
Hydraulic
Pneumatic
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Page 105
Control valve
Control loop
Eng. El Sayed Amer
Page 106
Control valve
Control loop
Eng. El Sayed Amer
Page 107
Control valve
Valve Arrangement
Eng. El Sayed Amer
Page 108
Control valve
Valve Arrangement

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complete guide to process valves

  • 1. Valves Technology Process plant equipment Eng. El Sayed Amer
  • 2. Eng. El Sayed Amer Page 2 El Sayed Amer Eng. Oil and Gas Instructor Bachelor's degree of Petroleum & Natural Gas Engineering 2012. https://bit.ly/2UFSgpn 01065860658 Eng20072007@gmail.com /elsayedameer Current Senior Process and Production Engineer at Suez Oil Co “SUCO” since 2014. Worked for Weatherford drilling international for 2 years as well drilling and completion engineer. Instructor for Oil & Gas Upstream and downstream courses at MTC Egypt, Egyptian syndicates of engineers, OGS & OPA. Member of SPE, AAPG, AACE, NACE, Environmental Geoscience. IWCF , HYSYS process modeling, Eclipse certified. Eng. El Sayed Amer Valvestechnologyandoperations
  • 3. Eng. El Sayed Amer Introduction
  • 4. Eng. El Sayed Amer 4 Valve definition A valve : is a device that regulates, directs or controls the flow of a fluid by opening, closing, or partially obstructing various passageways. Valves are designed to withstand pressure, temperature, and flow.
  • 5. Eng. El Sayed Amer 5 Valve definition • Valve cost is up to 20 to 30% of the piping cost for a plant, depending on the process; and the cost of a given type and size of valve can vary 100%, depending on its construction. • The size of a valve is mainly determined by the size of its ends, which connect to the pipe
  • 6. Eng. El Sayed Amer 6 Valve definition
  • 7. Eng. El Sayed Amer 7 valve Functions 01 Start and stop flow (On-off valves) 02 Control or regulate flow (Regulating valves) 03 Prevent back-flow (Check valves) 04 Relief over & under flow pressure.02
  • 8. Eng. El Sayed Amer 8 Common valves in process industry
  • 9. Eng. El Sayed Amer 9 Main Components • Body. • Bonnet. • Stem. • Disc. • Seat. • Stuffing Box. • Packing.
  • 10. Eng. El Sayed Amer 10 Main Components 1. Body • Main pressure rating part • Hold all other parts • Are cast or forged structure made. • Valve body must be strong enough to take the maximum pressure of the process fluid. • End connected with pipeline
  • 11. Eng. El Sayed Amer 11 Main Components 2. Bonnet • Bonnet contains packing, gland and stem. • The bonnet is attached to valve body by screws or bolts.
  • 12. Eng. El Sayed Amer 12 Main Components 3. Stem • The stem, which connects the actuator and disc, is responsible for positioning the disc. • Stems are typically forged and connected to the disc by threaded or welded joints. • There are two types of valve stems: rising stems and non-rising stems.
  • 13. Eng. El Sayed Amer 13 Main Components 4. DISC & SEAT • Fluid flow control. I. Start / allow II. Throttle III. Stop flow • The type of disk define valve name.
  • 14. Eng. El Sayed Amer 14 Main Components 5. STUFFING BOX & PACKING • Stuffing box is a chamber that holds anti- seal material (packing). • Most valves use some form of packing to prevent leakage from the space between the stem and the bonnet. • Packing is commonly a fibrous material that forms a seal between the internal parts of a valve and the outside.
  • 15. Eng. El Sayed Amer 15 Main Components 6. VALVE ACTUATOR • The actuator operates the stem and closing element (disk) assembly. • An actuator may be a manually operated hand wheel, manual lever, motor operator etc. Hand Lever Gear Operated Chain Operated Hand wheel
  • 16. Eng. El Sayed Amer 16 Main Components 6. VALVE ACTUATOR
  • 17. Eng. El Sayed Amer Classification
  • 18. Eng. El Sayed Amer Page 18 Valve Classification 01 02 03 According to function According to application According to motion
  • 19. Eng. El Sayed Amer Page 19 Valve Classification According to function Valve Function On/Off Ball valve Gate valve Plug valve Diaphragm valve Throttling Globe valve Butterfly valve Needle valve Ball valve Diaphragm valve Nonreturn Check valves
  • 20. Eng. El Sayed Amer Page 20 On–Off Valves Sometimes referred to as block valves used to start or stop the flow Common on–off valves include gate, plug, ball, pressure-relief, Safety relief valves Ball valves Gate valve Plug valve
  • 21. Eng. El Sayed Amer Page 21 Nonreturn valve A check valve, clack valve, non-return valve, reflux valve, retention valve or one-way valve is a valve that normally allows fluid (liquid or gas) to flow through it in only one direction. Check valve
  • 22. Eng. El Sayed Amer Page 22 Nonreturn valve • Used to prevent backflow of fluid, which could damage equipment or upset the process. • Useful in protecting a pump in liquid applications or a compressor in gas applications from backflow At Pump Discharges Pump A Pump B Isolation Valve Check Valve
  • 23. Eng. El Sayed Amer Page 23 Throttling Valves used to regulate the flow, temperature, or pressure Common throttling valves include globe, pressure regulation valves Globe control valve
  • 24. Eng. El Sayed Amer Page 24 Valve Classification According to Applications Valve Applications General service valves special service valves severe service valves
  • 25. Eng. El Sayed Amer Page 25 Valve Classification According to Applications General service valves Designed for the majority of applications that have: 1. lower-pressure ratings between Class 150 and 600 2. Temperature ratings between 46 and 343°C 3. Noncorrosive fluids, and common pressure drops that do not result in cavitation or flashing.
  • 26. Eng. El Sayed Amer Page 26 Valve rating According to Applications The rating of valves defines as the pressure – temperature relationship within which the valve may be operated. ➢WOG (Water, oil, gas). Rating used for small valves. ➢WSP (Working Steam Pressure). The high temperature rating.
  • 27. Eng. El Sayed Amer Page 27 Valve rating According to Applications • NPS versus DN inches millimeters 0.25 6 0.5 15 1.0 25 2.0 50 4.0 100 8.0 200 16.0 400 • ANSI Pressure versus PN psi bar 150 16 300 40 600 100 900 160 1500 250 2500 400 4500 700 Note: PN correlates to DIN (Deustche Industrie Norme) pressure-temperature rating standards, which may vary significantly from ANSI pres.-temp. ratings.
  • 28. Eng. El Sayed Amer Page 28 Valve Selection Considerations According to Applications  1. Pressure.  2. Temperature.  3. Type of fluid.  A. Liquid.  B. Gas, i.e., steam or air.  C. Dirty or abrasive (erosive)  D. Corrosive.  4. Flow Considerations  A. On-off or Throttling.  C. Is the valve needed to prevent  backflow.  D. Concern for pressure drop.  E. Velocity. 5. Operating conditions  A. Frequency of operation.  B. Accessibility.  C. Overall space/size available.  D. Manual or automated control.  E. Need for bubble-tight shut-off.  F. Concerns about body joint leaks.  G. Fire safe design.  H. Speed of closure.
  • 29. Eng. El Sayed Amer Page 29 Valve Selection Considerations According to Applications
  • 30. Eng. El Sayed Amer Page 30 Bridge wall Markings
  • 31. Eng. El Sayed Amer Page 31 Valve Classification According to Applications special service valves 1. Designed for a single application that is outside normal process applications (custom-engineered valves). 2. Handled a demanding temperature, high pressure or a corrosive medium.
  • 32. Eng. El Sayed Amer Page 32 Valve Classification According to Applications severe service valves 1. Equipped with special features to handle volatile applications and high pressure drops (highly engineered trims). 2. Special actuation may be required to overcome the forces of the process.
  • 33. Eng. El Sayed Amer Page 33 Valve Classification According to Applications severe service valves
  • 34. Eng. El Sayed Amer Page 34 Valve Classification According to Motion Valve Motion Linear-motion Valves Globe valve Gate valve Diaphragm valve Rotary-motion Valves Ball Valve Butterfly valve Plug valve
  • 35. Eng. El Sayed Amer Page 35 Valve Classification According to Motion Linear-motion Valves 1. Had a sliding-stem design that pushes a closure element into an open or closed position. 2. Simple design, easy maintenance, and versatile with various sizes, pressure class and design options. 3. Example: gate, globe, diaphragm, three- way.
  • 36. Eng. El Sayed Amer Page 36 Valve Classification According to Motion Linear-motion Valves
  • 37. Eng. El Sayed Amer Page 37 Valve Classification According to Motion Rotary-motion Valves 1. Used a closure element that rotates through a quarter-turn range to open and block the flow. 2. Limited to certain pressure drops. 3. Prone to cavitation and flashing problems.
  • 38. Eng. El Sayed Amer Page 38 Valve Classification According to Motion Rotary-motion Valves 1. Right tightly = close 2. Lefty Lucy = open
  • 39. Eng. El Sayed Amer Page 39 Valve Classification According to Port Size Valve Port Full-Port Valves Reduced-Port Valves
  • 40. Eng. El Sayed Amer Page 40 Valve Classification According to Port Size Full-Port Valves allow for the use of a pig in the pipeline Example: gate and ball valves A B
  • 41. Eng. El Sayed Amer Page 41 Valve Classification According to Port Size Reduced-Port Valves valves whose closure elements restrict the flow. flow area of that port of the closure element is less than the area of the inside diameter of the pipeline A
  • 42. Eng. El Sayed Amer Page 42 Valves typesValves Types And Functions
  • 43. Eng. El Sayed Amer Page 43 Globe Valve Valves Types A B A globe valve is a linear motion valve used to stop, start, and regulate the fluid flow. This movement creates the annular space between the disk and seat ring that gradually close as the valve closed. This characteristic provides the globe valve good throttling ability required for regulating the flow. Globe valve Ball Valve Gate valve Ball Valve Check valve Plug Valve Needle valve Butterfly Valve
  • 44. Eng. El Sayed Amer Page 44 Globe Valve Valves Types Globe valve Ball Valve Gate valve Ball Valve Check valve Plug Valve Needle valve Butterfly Valve
  • 45. Eng. El Sayed Amer Page 45 Globe Valve Valves Types Valve components Globe valve Ball Valve Gate valve Ball Valve Check valve Plug Valve Needle valve Butterfly Valve
  • 46. Eng. El Sayed Amer Page 46 Globe Valve Valves Types Flow direction Globe valve Ball Valve Gate valve Ball Valve Check valve Plug Valve Needle valve Butterfly Valve
  • 47. Eng. El Sayed Amer Page 47 Globe Valve Valves Types A Body designs: Z-body, Y-body, and angle Y-Pattern Angle Z-body Globe valve Ball Valve Gate valve Ball Valve Check valve Plug Valve Needle valve Butterfly Valve
  • 48. Eng. El Sayed Amer Page 48 Globe Valve Valves Types B Disk design : ball disk, composition disk, and plug disk. Globe valve Ball Valve Gate valve Ball Valve Check valve Plug Valve Needle valve Butterfly Valve
  • 49. Eng. El Sayed Amer Page 49 Globe Valve Valves Types Advantages & Disadvantages Advantages Disadvantages Recommended for throttling applications. Flow path causes a significant pressure drop. Good for frequent operation. Globe valves are more costly than alternative valves. Easy to repair. High pressure drop Noisy in high pressure applications Globe valve Ball Valve Gate valve Ball Valve Check valve Plug Valve Needle valve Butterfly Valve
  • 50. Eng. El Sayed Amer Page 50 Ball Valve Valves Types A B A Ball valve is a quarter-turn rotary motion valve that uses a ball shaped disk to stop or start the flow. When the valve is opened the hole of disk is turned in-line with the direction of the flow. When the valve is shut, the ball is rotated so that the hole is perpendicular to flow direction. Most ball valves are of the quick-acting type, which requires a 90° turn of the valve handle to operate the valve. Globe valve Ball Valve Gate valve Ball Valve Check valve Plug Valve Needle valve Butterfly Valve
  • 51. Eng. El Sayed Amer Page 51 Ball Valve Valves Types Globe valve Ball Valve Gate valve Ball Valve Check valve Plug Valve Needle valve Butterfly Valve
  • 52. Eng. El Sayed Amer Page 52 Ball Valve Valves Types Valve components Globe valve Ball Valve Gate valve Ball Valve Check valve Plug Valve Needle valve Butterfly Valve
  • 53. Eng. El Sayed Amer Page 53 Ball Valve Valves Types Flow direction Globe valve Ball Valve Gate valve Ball Valve Check valve Plug Valve Needle valve Butterfly Valve
  • 54. Eng. El Sayed Amer Page 54 Ball Valve Valves Types Body design A Body designs: Float ball valve & Trunnion Mounted Ball Valve Globe valve Ball Valve Gate valve Ball Valve Check valve Plug Valve Needle valve Butterfly Valve
  • 55. Eng. El Sayed Amer Page 55 Ball Valve Valves Types Body design Ball valves are manufactured in different body arrangements Top entry Side entry or split body Three-piece body Globe valve Ball Valve Gate valve Ball Valve Check valve Plug Valve Needle valve Butterfly Valve
  • 56. Eng. El Sayed Amer Page 56 Ball Valve Valves Types Advantages & Disadvantages Advantages Disadvantages Low pressure drop Poor throttling characteristics Easy operation Wear and tear Fast acting Temperature operation limitationTwo-way flow possible Low maintenance costs Ball is used for opening & closing Globe valve Ball Valve Gate valve Ball Valve Check valve Plug Valve Needle valve Butterfly Valve
  • 57. Eng. El Sayed Amer Page 57 Gate Valve Valves Types A B A gate valve can be defined as a type of valve that used a gate or wedge type disk and the disk moves perpendicular to flow to start or stop the fluid flow in piping. It is a linear motion valve used to start or stop fluid flow. These valves are either in fully open or fully closed position. C Globe valve Ball Valve Gate valve Ball Valve Check valve Plug Valve Needle valve Butterfly Valve
  • 58. Eng. El Sayed Amer Page 58 Gate Valve Valves Types Valve components Globe valve Ball Valve Gate valve Ball Valve Check valve Plug Valve Needle valve Butterfly Valve
  • 59. Eng. El Sayed Amer Page 59 Gate Valve Valves Types Flow direction Globe valve Ball Valve Gate valve Ball Valve Check valve Plug Valve Needle valve Butterfly Valve
  • 60. Eng. El Sayed Amer Page 60 Gate Valve Valves Types Valve operation Globe valve Ball Valve Gate valve Ball Valve Check valve Plug Valve Needle valve Butterfly Valve
  • 61. Eng. El Sayed Amer Page 61 Gate Valve Valves Types Body design BASED ON STEMA • None Rising Stem Gate Valve• Rising Stem Gate Valve Globe valve Ball Valve Gate valve Ball Valve Check valve Plug Valve Needle valve Butterfly Valve
  • 62. Eng. El Sayed Amer Page 62 Gate Valve Valves Types Body design BASED ON GATE DESIGNB Globe valve Ball Valve Gate valve Ball Valve Check valve Plug Valve Needle valve Butterfly Valve
  • 63. Eng. El Sayed Amer Page 63 Gate Valve Valves Types Advantages & Disadvantages Advantages Disadvantages Small Fluid Resistance Flow changes nonlinearly with stem travel Little torque required for opening and closing Vibration/cavitation when partially open Little pressure drop Subject to wear No flow restriction Repair work is difficult Good sealing when closed Globe valve Ball Valve Gate valve Ball Valve Check valve Plug Valve Needle valve Butterfly Valve
  • 64. Eng. El Sayed Amer Page 64 Check Valve Valves Types A B known as non-return valves are valves that allow fluids to flow in only one way/direction. Can protect equipment and minimize damage in case of a leak in the upstream line. Globe valve Ball Valve Gate valve Ball Valve Check valve Plug Valve Needle valve Butterfly Valve
  • 65. Eng. El Sayed Amer Page 65 Check Valve Valves Types Valve operation Globe valve Ball Valve Gate valve Ball Valve Check valve Plug Valve Needle valve Butterfly Valve
  • 66. Eng. El Sayed Amer Page 66 Check Valve Valves Types Flow direction Globe valve Ball Valve Gate valve Ball Valve Check valve Plug Valve Needle valve Butterfly Valve
  • 67. Eng. El Sayed Amer Page 67 Check Valve Valves Types Valve component Globe valve Ball Valve Gate valve Ball Valve Check valve Plug Valve Needle valve Butterfly Valve
  • 68. Eng. El Sayed Amer Page 68 Check Valve Valves Types Body design BASED ON STEMA Swing check valve Dual plate check valve Ball check valve Lift check valve Globe valve Ball Valve Gate valve Ball Valve Check valve Plug Valve Needle valve Butterfly Valve
  • 69. Eng. El Sayed Amer Page 69 Check Valve Valves Types Body design Swing Check ValveA Globe valve Ball Valve Gate valve Ball Valve Check valve Plug Valve Needle valve Butterfly Valve
  • 70. Eng. El Sayed Amer Page 70 Check Valve Valves Types Body design Spilt (wafer) Disk Check valveB Globe valve Ball Valve Gate valve Ball Valve Check valve Plug Valve Needle valve Butterfly Valve
  • 71. Eng. El Sayed Amer Page 71 Check Valve Valves Types Body design LIFT CHECK VALVESC Globe valve Ball Valve Gate valve Ball Valve Check valve Plug Valve Needle valve Butterfly Valve
  • 72. Eng. El Sayed Amer Page 72 Check Valve Valves Types Body design Ball CHECK VALVED Globe valve Ball Valve Gate valve Ball Valve Check valve Plug Valve Needle valve Butterfly Valve
  • 73. Eng. El Sayed Amer Page 73 Check Valve Valves Types Advantages & Disadvantages Advantages Disadvantages Low pressure drop difficult to determine whether the valve is open or closed Quick opening the condition of internal parts cannot be assessed. Low maintenance costs limitations on its installation configurations Used for both high/low pressure Valve disc can stick in open position. Used for both horizontal & vertical flow Globe valve Ball Valve Gate valve Ball Valve Check valve Plug Valve Needle valve Butterfly Valve
  • 74. Eng. El Sayed Amer Page 74 Plug Valve Valves Types A B Plug valve is Quarter-turn rotary motion Valve that uses a tapered or cylindrical plug to stop or start the flow. The disk is in plug shape, which has a passage to pass the flow. In open position, this bored passage is in line with the flow. Globe valve Ball Valve Gate valve Ball Valve Check valve Plug Valve Needle valve Butterfly Valve
  • 75. Eng. El Sayed Amer Page 75 Plug Valve Valves Types Flow direction Globe valve Ball Valve Gate valve Ball Valve Check valve Plug Valve Needle valve Butterfly Valve
  • 76. Eng. El Sayed Amer Page 76 Plug Valve Valves Types Valve component Globe valve Ball Valve Gate valve Ball Valve Check valve Plug Valve Needle valve Butterfly Valve
  • 77. Eng. El Sayed Amer Page 77 Plug Valve Valves Types Advantages & Disadvantages Advantages Disadvantages simple design with few parts first movement (opening-closing) requires a large amount of force open and close easily Require a gearbox or an actuator. low flow resistance costs are much larger than ball valves Provide reliable leakage Smaller in size than most other valves Globe valve Ball Valve Gate valve Ball Valve Check valve Plug Valve Needle valve Butterfly Valve
  • 78. Eng. El Sayed Amer Page 78 Needle Valve Valves Types A B A small type of globe valve, Used in instrument systems for throttling of small volumes. They have metal-to-metal seats, but due to the small size, can be used for positive shut-off Passageways that may plug easily and limit their use to very small flow rates. Globe valve Ball Valve Gate valve Ball Valve Check valve Plug Valve Needle valve Butterfly Valve
  • 79. Eng. El Sayed Amer Page 79 Needle Valve Valves Types Flow direction Globe valve Ball Valve Gate valve Ball Valve Check valve Plug Valve Needle valve Butterfly Valve
  • 80. Eng. El Sayed Amer Page 80 Needle Valve Valves Types Valve component Globe valve Ball Valve Gate valve Ball Valve Check valve Plug Valve Needle valve Butterfly Valve
  • 81. Eng. El Sayed Amer Page 81 Butterfly Valve Valves Types A B A Butterfly valve is a quarter-turn rotary motion valve, that is used to stop, regulate, and start the flow. Butterfly valves are a quick open type. A 90° rotation of the handle can completely close or open the valve. Globe valve Ball Valve Gate valve Ball Valve Check valve Plug Valve Needle valve Butterfly Valve
  • 82. Eng. El Sayed Amer Page 82 Butterfly Valve Valves Types Globe valve Ball Valve Gate valve Ball Valve Check valve Plug Valve Needle valve Butterfly Valve
  • 83. Eng. El Sayed Amer Page 83 Butterfly Valve Valves Types Valve component Globe valve Ball Valve Gate valve Ball Valve Check valve Plug Valve Needle valve Butterfly Valve
  • 84. Eng. El Sayed Amer Page 84 Butterfly Valve Valves Types Flow direction Globe valve Ball Valve Gate valve Ball Valve Check valve Plug Valve Needle valve Butterfly Valve
  • 85. Eng. El Sayed Amer Page 85 Advantages & Disadvantages Advantages Disadvantages relatively inexpensive, quarter-turn valves. Throttling is limited to low differential pressure Easily/quickly operated There is a chance for cavitation Good for large flow/low pressure applications due to saving in weight/size/cost suitable for large valve applications due to Compact, lightweight design Little pressure drop Butterfly Valve Valves Types Globe valve Ball Valve Gate valve Ball Valve Check valve Plug Valve Needle valve Butterfly Valve
  • 86. Eng. El Sayed Amer Page 86 Valve End Connections
  • 87. Eng. El Sayed Amer Page 87 Valves Ends Valve End Connections C l a s s i f i c a t i o n s 1 Threaded ends 2 Welded ends 3 Flanged ends
  • 88. Eng. El Sayed Amer Page 88 Valves Ends Threaded Ends C l a s s i f i c a t i o n s Threaded (NPT,MS)
  • 89. Eng. El Sayed Amer Page 89 Valves Ends Welded Ends C l a s s i f i c a t i o n s When zero leakage is required for environmental, safety, or any efficiency reasons the piping can be welded to the valve, providing one piece construction. Many users insist that high-pressure application requires a permanent end especially if they involve high temperatures A Weld Prep Butt Weld
  • 90. Eng. El Sayed Amer Page 90 Valves Ends Flanged Ends C l a s s i f i c a t i o n s The most expensive but are the best for installation and removal. The main advantage of flanges is that the valve can be removed easily from the line A Flanged end
  • 91. Eng. El Sayed Amer Page 91 Valves Ends Flanged Ends C l a s s i f i c a t i o n s Raised Face (RF)
  • 92. Eng. El Sayed Amer Page 92 Valves Ends Flanged Ends C l a s s i f i c a t i o n s Flangeless
  • 93. Eng. El Sayed Amer Page 93 Valves Ends Flanged Ends C l a s s i f i c a t i o n s Ring Type Joint (RTJ)
  • 94. Eng. El Sayed Amer Page 94 Valves Ends Flanged Ends C l a s s i f i c a t i o n s Clamp Connection (Graylok,ReFlange)
  • 95. Eng. El Sayed Amer Page 95 Valves P&ID PID Symbols D r a w i n g E n g i n e e r i n g
  • 96. Eng. El Sayed Amer Page 96 Control valve
  • 97. Eng. El Sayed Amer Page 97 Control valve Control valve parts Valve Body Actuator
  • 98. Eng. El Sayed Amer Page 98 Control valve Why actuator required?
  • 99. Eng. El Sayed Amer Page 99 Control valve Why actuator required?
  • 100. Eng. El Sayed Amer Page 100 Control valve Why actuator required?
  • 101. Eng. El Sayed Amer Page 101 Control valve Why actuator required?
  • 102. Eng. El Sayed Amer Page 102 Control valve Why actuator required?
  • 103. Eng. El Sayed Amer Page 103 Control valve Types of Actuators Switch Box Actuator Operated Gear Box Operated Lever Operated
  • 104. Eng. El Sayed Amer Page 104 Control valve Types of Actuators Electric Hydraulic Pneumatic
  • 105. Eng. El Sayed Amer Page 105 Control valve Control loop
  • 106. Eng. El Sayed Amer Page 106 Control valve Control loop
  • 107. Eng. El Sayed Amer Page 107 Control valve Valve Arrangement
  • 108. Eng. El Sayed Amer Page 108 Control valve Valve Arrangement