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WASTES MATERIAL IN INDUSTRY
Silica fume
• The industrial and agricultural wastes are by-products, slag, fly ash,
cement dust, brick dust, sludge, glass, etc.
•The capitalization of waste is difficult because of their variety, as well as
their unknown properties over time.
•The building material industry is a domain of interest for using the
wastes and researchers have tried to produce new construction materials
incorporating wastes.
•Some building materials are totally obtained from wastes, such as
“green” materials.
•
•The greening of building industry is only by using green materials.
•The building material and construction industry is one of the principal
users of wastes in the processes for obtaining materials or products, for
constructing bridges or highways, in hydraulic construction, etc.
Waste classification
 By-product
Some examples of industrial waste are silica fume, slag, sludge, fly ash, sand
paper, metals, glass, etc.
1. Silica fume is resulted from the processes of obtaining ferrosilicon
industry, as a very fine powder which is recuperated by filters from furnaces.
2. Slag is a co-product of the iron and steel production. Slag is usually a
mixture of metal oxides and silicon dioxide. However, slags can contain
metal sulfides and elemental metals.
3. Sludge refers to the residual material left from industrial wastewater or
sewage treatment processes. It can also refer to the settled suspension
obtained from conventional drinking water treatment and numerous other
industrial processes . This waste can be contaminated with toxic organic and
inorganic compounds .
slag Silica fume
Lime sludge
4. Fly ash is a residue from power plants or from different processes of
incineration of solid materials. Fly ash produces environmental damage by
causing air and water pollution on a large scale while the cost of storage of this
waste is very high.
5. Organic wastes are generally biodegradable materials which are
accumulated rapidly and for their storage it must design and realize great
disposal landfills.
6. Biodegradable waste can be decomposed in a short period of time,
under the natural conditions into the basic compounds, usually micro-
organisms, bacteria, etc. This type of waste is found in municipal solid waste
and is resulting from food, paper, biodegradable materials, etc. The wastes
which are decomposed in the absence of oxygen are also considered as
biodegradable waste and here are included wastes from manure, sewage,
animal fat, palm fruit bunch, sugar bagasse, banana leaves, etc .
7. Mineral wastes are resulted from the industry processes where the
natural resources are transformed in products. Environmental impact can be
direct through the activities: prospecting; exploration; site improvement;
extraction; mineral preparations; mineral storage and preparation for delivery;
transportation to beneficiary.
8. Inert waste is waste which is neither chemically or biologically
reactive and will not decompose in time. Examples of inert wastes are sand,
drywall, and concrete.
Fly ash
Mineral waste
Wastes from industry used in building materials:
 The concrete became a more interesting building material because it
has improved its properties and also it is suitable for combining with
different types of wastes. The presence of additions and/or fibers is also
important because it can improve the performances of concrete or they
allow the use of smaller quantities of cement.
 The use of different waste in the concrete mix or for obtaining new
types of concretes had as result the development of a new type of
construction materials: green materials.
 A high variety of waste are used for obtaining concretes of different
requirements related to strength, to chemical resistance, with high
durability, rapid hardening, etc.
By-product wastes
 Silica fume is specially used as mineral admixture in concrete because of the
fineness of the particles which can fill better the spaces between the
components of concrete mix.
 Slag cements are used in concrete structures because it gives some advantages,
such as: less carbon dioxide emission, during the production, lower hydration
heat during hardening, low permeability and good resistance to sulphate
attack.
 Sludge is used in the production of concrete as filling material because its
benefits such as improving the compressive strength, freeze-thaw resistance
and waterproofness.
 The fly ash waste is used in: cement and concrete manufacturing, production
of bricks, tiles and pavements, lightweight aggregates, etc.
 Organic wastes : One of the methods of consuming sewage waste was the
obtaining of methanol gas or caloric fuel which is used for generation electrical
powder.
Hazardous waste management :
Waste Management is the collection, transport, processing
or disposal, managing and monitoring of waste materials.
The term usually relates to materials produced by human
activity, and the process is generally undertaken to reduce
their effect on health, the environment or aesthetics. Waste
management is a distinct practice from resource recovery
which focuses on delaying the rate of consumption of
natural resources. All waste materials, whether they are
solid, liquid, gaseous or radioactive fall within the remit of
waste management.
Residue Treatment
Residue Treatment
The destruction, detoxification and/or neutralisation of residues through
processes such as:
• Biological methods – composting (if appropriate, materials can be
recycled), land farming.
• Thermal methods – incineration, thermal desorption.
• Chemical methods – neutralisation, stabilisation.
• Physical methods – filtration, centrifugation, compaction or shredding.
Disposal
• Injection.
Deep injection wells are also called brine disposal wells, and are
officially known as class II underground injection wells. They can
take any fluid related to oil and gas drilling, including frack
waste water.
• Discharge to water or land.
• Landfill
Advantages Disadvantages
 Waste is degraded, transformed, or
immobilized; thus, the long term
liability is lower than for other land
options.
 The treatment area is continually
monitored; thus remedial action can
be taken immediately where there
are signs of waste migration from
the treatment zone.
 Cost of land treatment is lower than
for landfills and incineration.
 Closed land treatment site can be
converted to beneficial uses, such as
parks and playgrounds.
 land intensive and management
intensive.
 air emissions and odor nuisance.
 negative environmental impacts,
e.g., groundwater pollution.
 suitable for only selected wastes.
 site selection and permitting is time
consuming.
Conclusions
 The increase of population, the huge energy which is needed, the development of
industrial processes, all these resulted in a higher consumption of natural resources,
more wastes and a higher pollution.
 New building materials have developed because the new tendencies of obtaining
eco-materials and protection of natural resources.
 The new generation of building materials which are combined with different types
of wastes can offer a possibility of consuming disposal materials and reduce the
environment pollution.
 The development of composite construction materials with low thermal
conductivity using wastes will be an interesting alternative that would solve
simultaneously energy and environment concerns.
 The developments in building materials must be sustainable and in the same time
they ensure a ratio cost-energy that satisfy the modern requirements. The addition
of wastes to concrete can improve or diminish some properties of the material.
 Construction composite materials are developing on the base of new researches in
the recycling domain as an innovative option with environmental, economic and
performance benefits.
THANK YOU

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Waste material in industry

  • 1. WASTES MATERIAL IN INDUSTRY Silica fume
  • 2. • The industrial and agricultural wastes are by-products, slag, fly ash, cement dust, brick dust, sludge, glass, etc. •The capitalization of waste is difficult because of their variety, as well as their unknown properties over time. •The building material industry is a domain of interest for using the wastes and researchers have tried to produce new construction materials incorporating wastes. •Some building materials are totally obtained from wastes, such as “green” materials. • •The greening of building industry is only by using green materials. •The building material and construction industry is one of the principal users of wastes in the processes for obtaining materials or products, for constructing bridges or highways, in hydraulic construction, etc.
  • 3. Waste classification  By-product Some examples of industrial waste are silica fume, slag, sludge, fly ash, sand paper, metals, glass, etc. 1. Silica fume is resulted from the processes of obtaining ferrosilicon industry, as a very fine powder which is recuperated by filters from furnaces. 2. Slag is a co-product of the iron and steel production. Slag is usually a mixture of metal oxides and silicon dioxide. However, slags can contain metal sulfides and elemental metals. 3. Sludge refers to the residual material left from industrial wastewater or sewage treatment processes. It can also refer to the settled suspension obtained from conventional drinking water treatment and numerous other industrial processes . This waste can be contaminated with toxic organic and inorganic compounds . slag Silica fume Lime sludge
  • 4. 4. Fly ash is a residue from power plants or from different processes of incineration of solid materials. Fly ash produces environmental damage by causing air and water pollution on a large scale while the cost of storage of this waste is very high. 5. Organic wastes are generally biodegradable materials which are accumulated rapidly and for their storage it must design and realize great disposal landfills. 6. Biodegradable waste can be decomposed in a short period of time, under the natural conditions into the basic compounds, usually micro- organisms, bacteria, etc. This type of waste is found in municipal solid waste and is resulting from food, paper, biodegradable materials, etc. The wastes which are decomposed in the absence of oxygen are also considered as biodegradable waste and here are included wastes from manure, sewage, animal fat, palm fruit bunch, sugar bagasse, banana leaves, etc . 7. Mineral wastes are resulted from the industry processes where the natural resources are transformed in products. Environmental impact can be direct through the activities: prospecting; exploration; site improvement; extraction; mineral preparations; mineral storage and preparation for delivery; transportation to beneficiary.
  • 5. 8. Inert waste is waste which is neither chemically or biologically reactive and will not decompose in time. Examples of inert wastes are sand, drywall, and concrete. Fly ash Mineral waste
  • 6. Wastes from industry used in building materials:  The concrete became a more interesting building material because it has improved its properties and also it is suitable for combining with different types of wastes. The presence of additions and/or fibers is also important because it can improve the performances of concrete or they allow the use of smaller quantities of cement.  The use of different waste in the concrete mix or for obtaining new types of concretes had as result the development of a new type of construction materials: green materials.  A high variety of waste are used for obtaining concretes of different requirements related to strength, to chemical resistance, with high durability, rapid hardening, etc.
  • 7. By-product wastes  Silica fume is specially used as mineral admixture in concrete because of the fineness of the particles which can fill better the spaces between the components of concrete mix.  Slag cements are used in concrete structures because it gives some advantages, such as: less carbon dioxide emission, during the production, lower hydration heat during hardening, low permeability and good resistance to sulphate attack.  Sludge is used in the production of concrete as filling material because its benefits such as improving the compressive strength, freeze-thaw resistance and waterproofness.  The fly ash waste is used in: cement and concrete manufacturing, production of bricks, tiles and pavements, lightweight aggregates, etc.  Organic wastes : One of the methods of consuming sewage waste was the obtaining of methanol gas or caloric fuel which is used for generation electrical powder.
  • 8. Hazardous waste management : Waste Management is the collection, transport, processing or disposal, managing and monitoring of waste materials. The term usually relates to materials produced by human activity, and the process is generally undertaken to reduce their effect on health, the environment or aesthetics. Waste management is a distinct practice from resource recovery which focuses on delaying the rate of consumption of natural resources. All waste materials, whether they are solid, liquid, gaseous or radioactive fall within the remit of waste management.
  • 9. Residue Treatment Residue Treatment The destruction, detoxification and/or neutralisation of residues through processes such as: • Biological methods – composting (if appropriate, materials can be recycled), land farming. • Thermal methods – incineration, thermal desorption. • Chemical methods – neutralisation, stabilisation. • Physical methods – filtration, centrifugation, compaction or shredding.
  • 10. Disposal • Injection. Deep injection wells are also called brine disposal wells, and are officially known as class II underground injection wells. They can take any fluid related to oil and gas drilling, including frack waste water. • Discharge to water or land. • Landfill
  • 11. Advantages Disadvantages  Waste is degraded, transformed, or immobilized; thus, the long term liability is lower than for other land options.  The treatment area is continually monitored; thus remedial action can be taken immediately where there are signs of waste migration from the treatment zone.  Cost of land treatment is lower than for landfills and incineration.  Closed land treatment site can be converted to beneficial uses, such as parks and playgrounds.  land intensive and management intensive.  air emissions and odor nuisance.  negative environmental impacts, e.g., groundwater pollution.  suitable for only selected wastes.  site selection and permitting is time consuming.
  • 12. Conclusions  The increase of population, the huge energy which is needed, the development of industrial processes, all these resulted in a higher consumption of natural resources, more wastes and a higher pollution.  New building materials have developed because the new tendencies of obtaining eco-materials and protection of natural resources.  The new generation of building materials which are combined with different types of wastes can offer a possibility of consuming disposal materials and reduce the environment pollution.  The development of composite construction materials with low thermal conductivity using wastes will be an interesting alternative that would solve simultaneously energy and environment concerns.  The developments in building materials must be sustainable and in the same time they ensure a ratio cost-energy that satisfy the modern requirements. The addition of wastes to concrete can improve or diminish some properties of the material.  Construction composite materials are developing on the base of new researches in the recycling domain as an innovative option with environmental, economic and performance benefits.