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AIR INDUCTION SYSTEM & EGR
Air intake system consists of:
• Air cleaner
• Inlet manifold
• Turbocharger/Supercharger
Functions:
• Supplies oxygen to the cylinders so fuel
will burn.
• Provides for spent gas discharge.
INTRODUCTION
• Dry Air is composed of 78% nitrogen and 21% oxygen by
volume.
• Nitrogen is an inactive element.
• At higher altitudes, the air is thinner and under less
pressure, but the nitrogen/oxygen ratio stays the same.
• The air should be clean to remove dust and other
harmful particles.
• The filter is usually located where the air enters the
piping.
AIR SYSTEM
• Wet type - Oil bath air cleaner
• Dry type - Paper type air cleaner
• Pre cleaner- Used for all such machines working in very
dusty conditions such as heavy earth moving machines
TYPES OF AIR CLEANERS
• It should distribute air–fuel mixture properly.
• It should supply equal amount of charge to each cylinder.
• It should maintain the proportion of air–fuel mixture
properly.
INTAKE MANIFOLD FUNCTIONS
• There should be no restriction to charge movement.
• It should give equal charge even to far off cylinder from
the air supply.
• It should not allow charge to condense in it.
• It accommodates air cleaner.
INTAKE MANIFOLD FUNCTIONS
• Installed in the pre combustion chamber of the cylinder
head.
• Turned on with the ignition switch.
• Glow plug heats the fuel and air mixture.
• Along with heat generated by compression it allows the fuel
to ignite.
GLOW PLUG
• The naturally aspirated system depends on atmospheric
pressure.
• The turbocharger is designed to force air into the
cylinder.
• It uses the energy of exhaust gases to drive a turbine.
• Turbine shaft rotates the compressor wheel.
• Compressed air is forced into the intake manifold.
TURBOCHARGER
TURBOCHARGER
• The air cleaner must remove fine materials such as
sand, dust, or lint.
• Reservoir large enough to hold material taken out
of the air.
• Types- pre cleaners, dry air cleaners, dry element
air cleaners, and oil bath air cleaners
AIR CLEANERS
• Remove large particles of dirt or other foreign matter.
• Cleans air before it enters the main air cleaner.
• Relieves most of the load on the air cleaner.
• Installed at the end of inlet pipe.
PRE-CLEANERS
• Used where demand for air is small.
• Cleans the air by passing it through layers of cloth or felt.
• Most common- cleaner with an unloading valve and a
cleaner with a dust cup.
DRY ELEMENT AIR CLEANER
• Dry air cleaners are built for two-stage cleaning: pre-
cleaning and filtering.
• By centrifugal action dirt is collected into the dust
unloader valve/dust cap.
• Filtering is performed as the air passes through the
paper filter that filters small particles.
• Pre-cleaners remove over 80 percent of the dirt particles.
DRY ELEMENT AIR CLEANER
• Draws air down a center tube where it strikes the surface
of oil.
• The dirt particles gets trapped in the oil.
• The air continues upward and passes to the filter
element.
• The smaller particles that bypassed the oil are trapped.
• The air keeps the filter element soaked with oil.
OIL BATH CLEANERS
OIL BATH CLEANERS
• Re-circulates a portion of exhaust gas back to engine
cylinders.
• Reduces peak in cylinder temperatures.
• NOx is produced at high temperatures.
• Reduces Nox in emission.
• Utilises part of heat lost into exhaust gases.
EXHAUST GAS RECIRCULATION
THANK YOU

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AIR INDUCTION SYSTEM & EGR.pptx

  • 2. Air intake system consists of: • Air cleaner • Inlet manifold • Turbocharger/Supercharger Functions: • Supplies oxygen to the cylinders so fuel will burn. • Provides for spent gas discharge. INTRODUCTION
  • 3. • Dry Air is composed of 78% nitrogen and 21% oxygen by volume. • Nitrogen is an inactive element. • At higher altitudes, the air is thinner and under less pressure, but the nitrogen/oxygen ratio stays the same. • The air should be clean to remove dust and other harmful particles. • The filter is usually located where the air enters the piping. AIR SYSTEM
  • 4. • Wet type - Oil bath air cleaner • Dry type - Paper type air cleaner • Pre cleaner- Used for all such machines working in very dusty conditions such as heavy earth moving machines TYPES OF AIR CLEANERS
  • 5. • It should distribute air–fuel mixture properly. • It should supply equal amount of charge to each cylinder. • It should maintain the proportion of air–fuel mixture properly. INTAKE MANIFOLD FUNCTIONS
  • 6. • There should be no restriction to charge movement. • It should give equal charge even to far off cylinder from the air supply. • It should not allow charge to condense in it. • It accommodates air cleaner. INTAKE MANIFOLD FUNCTIONS
  • 7. • Installed in the pre combustion chamber of the cylinder head. • Turned on with the ignition switch. • Glow plug heats the fuel and air mixture. • Along with heat generated by compression it allows the fuel to ignite. GLOW PLUG
  • 8. • The naturally aspirated system depends on atmospheric pressure. • The turbocharger is designed to force air into the cylinder. • It uses the energy of exhaust gases to drive a turbine. • Turbine shaft rotates the compressor wheel. • Compressed air is forced into the intake manifold. TURBOCHARGER
  • 10. • The air cleaner must remove fine materials such as sand, dust, or lint. • Reservoir large enough to hold material taken out of the air. • Types- pre cleaners, dry air cleaners, dry element air cleaners, and oil bath air cleaners AIR CLEANERS
  • 11. • Remove large particles of dirt or other foreign matter. • Cleans air before it enters the main air cleaner. • Relieves most of the load on the air cleaner. • Installed at the end of inlet pipe. PRE-CLEANERS
  • 12. • Used where demand for air is small. • Cleans the air by passing it through layers of cloth or felt. • Most common- cleaner with an unloading valve and a cleaner with a dust cup. DRY ELEMENT AIR CLEANER
  • 13. • Dry air cleaners are built for two-stage cleaning: pre- cleaning and filtering. • By centrifugal action dirt is collected into the dust unloader valve/dust cap. • Filtering is performed as the air passes through the paper filter that filters small particles. • Pre-cleaners remove over 80 percent of the dirt particles. DRY ELEMENT AIR CLEANER
  • 14. • Draws air down a center tube where it strikes the surface of oil. • The dirt particles gets trapped in the oil. • The air continues upward and passes to the filter element. • The smaller particles that bypassed the oil are trapped. • The air keeps the filter element soaked with oil. OIL BATH CLEANERS
  • 16. • Re-circulates a portion of exhaust gas back to engine cylinders. • Reduces peak in cylinder temperatures. • NOx is produced at high temperatures. • Reduces Nox in emission. • Utilises part of heat lost into exhaust gases. EXHAUST GAS RECIRCULATION