1. M.AYYAPPAN
E- mail :qa2ins@rediffmail.com [ Saudi Aramco Approved ‘Project QA/QC Manager’]
Mobile + 966 564242806 [ PDO Approved ‘Senior QA Engineer’]
DOOR No 51 PREMIER NAGAR
OTHAKKAL MANDAPAM
COIMBATORE-641032
TAMILNADU, INDIA
EDUCATIONAL QUALIFICATION
COURSE UNIVERSITY/BOARD YEAR MARKS
DIPLOMA IN MECHANICAL
ENGINEERING
STATE BOARD OF TECHNICAL
EDUCATION, TAMILNADU
APRIL 1986 86 %
PROFESSIONAL QUALIFICATIONS
COURSE INSTITUTE
QMS ISO 9001-2008 - LEAD AUDITOR-IRCA UK [Provisional]
Registered : 01199244 LRQA, MUMBAI
CSWIP 3.2.2 - SENIOR WELDING INSPECTOR TWI, UK
WELDING & INSPECTION - WRI - STC 382 WRI , BHEL [2010]
BGAS - Grade 2 BGAS PAINTING INSPECTOR BGAS –CSWIP, TWI, UK
LEVEL II RADIOGRAPHIC TESTING ASNT/ISNT ISNT, CHENNAI
LEVEL II PENETRANT TESTING ASNT/ISNT ISNT, TRICHIRAPALLI
LEVEL II MAGNETIC PARTICLE TESTING ASNT/ISNT ISNT, TRICHIRAPALLI
LEVEL II ULTRASONIC TESTING ASNT WENS NDT, CHENNAI
PROFESSIONAL EXPERIENCE
TOTAL WORK EXPERIENCE
TWENTY SIX YEARS [ 26 YEARS] IN QUALITY ASSURANCE
AND CONTROL, INSPECTION AS QA/QC MANAGER, ENGINEER
PROJECT QA/QC INCHARGE
IN FABRICATION,INSTALLATION OF PIPING,ERECTION OF
STATIC,ROTARY EQUIPMENTS,STORAGE TANKS AND CIVIL
WORKS and PLANT MAINTENANCE and SHUT DOWNS
 OIL &GAS PLANTS, REFINERIES, CROSS COUNTRY
PIPELINE
 PETRO CHEMICAL PLANTS,
 FERTILIZERS,
 POWER PLANTS,
 CEMENT PLANT,
 SUGAR PLANTS.
IN MANUFACTURING
 VALVE MANUFACTURING
 PRESSURE PARTS, PIPING AND HEAVY
STRUCTURAL FABRICATION
1

2. M/s Saudi Arabian KENTZ Company Limited, KSA
Saudi Arabia
From Jan’ 2015 Onwards
Working as “Project QA/QC Manager - Approved - Saudi Aramco Projects”
PROJECTS
Saudi Aramco “ ONSHORE MAINTAIN POTENTIAL PROGRAM ZONE
KHURAIS – HAWTAH –ZONE 3B”
- Well Head Piping, Flow lines and Trunk lines – Fabrication and
Installation
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3. Responsibilities
 Review in revision preparation of QMS manual, recommend for
amendments.
 Review contract scope of work and preparation of Project
Quality Plan, identify ITP, and work procedures requirements
including special process of Aramco Schedule ‘Q’.
 Coordination with Aramco for approval above documents and
controlled distribution to site.
 Monitor effectiveness of QMS implementation thro’ internal
Audits, review meets.
 Ensure QA/QC staff mobilization and availability throughout the
project as per contract.
 Identify Training requirement and organize.
 Participate in Vendor selection process, review of Vendor
quality credentials and selection along with Project Procurement
team.
 Participate prequalification process audits, ensure IAP
submittals, participate PIM and ensure Aramco representatives.
 Review of Vendor documents, Inspection records, Inspection
schedules etc. before submission to Aramco.
 Organize, participate – internal, External and Customer audits.
 Ensure NCR, and customers complaints are controlled, Root
cause analysis made and timely CA and closure, update NCR
log.
 Maintain NCR, Rejection status trend analysis and
improvements.
 Preparation and submission monthly Quality management
reports to Aramco and Mapping and monitoring statistical
Analysis as below minimum
Internal Quality Audits, NCR Status, Corrective actions,Vendor
survey-IAC-PIM-Inspection status-NCR- Disposition,
documentation and delivery status.
 Statistical analysis rejection –Welding, Material, Inspection
waiver +
 Continual improvements- Preventive actions, Lessons learned
and process improvement.
 Ensure final closure documentation.
M/s Intertek Global Limited [Third party Inspection]
Abudhabi
From May 2014 to Oct’ 2014
Working as Project Team Leader [Manager] - TPI
PROJECTS
Spent Caustic Treatment Plant Project – M/s Takreer
3

4. Responsibilities
 Managing Project construction Inspection activities
 Review Contract Quality Plan requirements and
assure compliance.
 Ensure Preparation of Method statement, Work
procedure, QCP all contractor activities and Review of
WPS
 Ensure Implementation and monitoring for the
contract Method statements ,QCP
 Review Documentation submittal , discussion and
approval with clients
 Coordination with Contractor and Ensure Welding,
NDT, PWHT, PMI, Test pack, Hydro test, and
Painting during Piping and Storage Tank Fabrication
and Erection activities compliance as per ITP
 Supervision of Inspection carried out by discipline
Inspectors [Piping, Welding, Painting, Equipment
Erection and Civil] ensuring proper reporting.
 Checking completeness of daily reports Welding,
Painting, Civil and Equipment Erection
 Ensuring contractor Daily quality documents/ records
updating
 Leading, assisting company Audits as per Company
Notification, to main EPC contractor, Sub vendor
audit, Inspection
 Resolving Technical issues and conducting monthly
meetings
 Preparation and submission monthly quality progress
report to Intertek and Company
4

5. M/s GULF PETROCHEMICAL SERVICESS & TRADING LLC [EPC]
SULTANATE OF OMAN
From Apr’ 2011to Dec’ 2012
Working as SENIOR QA ENGINEER [SITE QA/QC In charge/Manager]
PROJECTS
• PDO Contract C31/ 184 8” DWD Pipeline
Project and Sadad Station Expansion Project.
• PDO Contract C31/1234 16” Pipe line Project/
Station Works and Shut down -Oil & Gas
• PDO Contract C31/1192 Marmul Heater
Expansion Project,
Self has been approved by Petroleum Development Oman-
PDO as a Sr QA/QC ENGINEER
Responsibilities
 Managing Project QA/QC activities at Site.
 Implementation and Monitoring Contract Quality Plan
requirements and assure compliance.
 Preparation of Method statement, Work procedure,
QCP all contract activities and Preparation of WPS
 Implementation and monitoring for the contract
Method statements ,QCP
 Documentation submittal , discussion and approval
with clients
 Coordination with PDO , NDT, Pressure vessel and
Tank Fabrication and Erection contractors
 Supervision of Inspection carried out by discipline
Inspectors [Piping, Welding, Painting, Equipment
Erection and Civil] ensuring proper reporting.
 Checking completeness of daily reports Welding,
Painting, Civil and Equipment Erection
 Daily quality documents/ records updating
 Leading, Conducting Internal Audits as per HO
Notification, Sub vendor audit, Inspection
 Resolving Technical issues
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6.  Preparation and submission monthly quality progress
report to HO
M/s PUNJ LLOYD
STATE OF QATAR
From NOV’2009 to JUL’2010
Working as SENIOR LEAD ENGINEER-QA/QC –Qatar Petroleum Project
PROJECTS • SGTP [ STRATEGIC GAS TRANSMISSION PROJECT]
- EPIC
6

7.  Monitoring & Coordinating following QA&C and Inspection
activities thro TPI Inspectors, Interaction meets with Customer,
Third party etc
 Implementation of Project Quality requirements
 Ensuring preparation and reviewing all International Vendor’s
WPS, NDT procedures, work method procedure, Inspection and
Test plan before submitting to approval of customer as per
specification, ASME B31.3, ASME sec IX, V ,VIII , ASTM
Standards and other relevant QP.
 Coordination and monitoring of PQR Tests, DT & NDT Tests,
and witnessing preparation of PQR document its adequacy
check.
 Organizing for stage inspection at vendor location at various
international locations for various project materials
 Review of reports submitted by TPIs and submission to QP
 Expediting the delivery material on time, organizing on receipt
Inspection and documents.
 Review of MRB submitted by Vendor and their certificates etc
.
M/s GULF PETROCHEMICAL SERVICESS & TRADING LLC [EPC]
SULTANATE OF OMAN
From NOV’2008 to JUL’2009
Working as SENIOR QA ENGINEER [SITE QA/QC In charge/Manager]
PROJECTS • MARMUL & THULEILAT STATION EXPANSION
PROJECT and SHUTDOWNS-PDO
7

8. Self has been approved by Petroleum Development Oman-
PDO as QA ENGINEER
Responsibilities
 Managing Project QA/QC Activities at site.
 Implementation and Monitoring Contract Quality Plan
requirements and assure compliance.
 Preparation of Method statement, Work procedure,
QCP and WPS
 Implementation and monitoring for the contract
Method statement ,QCP
 Documentation submittal , discussion and approval
 Inspection and Coordination with PDO , NDT,
Pressure vessel and Tank Fabrication and Erection
contractors
 Supervision of Inspection carried out by Inspectors
ensuring proper reporting.
 Checking completeness of daily reports.
 Daily quality documents/records updating
 Sub vendor audit, Inspection
 Resolving Technical issues
 Preparation and submission monthly quality progress
report to HO
M/s DODSAL ENGINEERING AND CONSTRUCTION LLC, [EPC]
SULTANATE OF OMAN
From MAY’2008 to SEP’2008
Working as SENIOR QA/QC ENGINEER
PROJECTS • QARN ALAM STEAM PROJECT , PDO
8

9. Self has been approved by Petroleum Development Oman-
PDO as QC Engineer- Welding and Painting
Responsibilities
 Conducting pre inspection audit and meeting
 Review of Vendor, sub vendor Work procedures, ITP,
Welding Procedures and submission to PDO for
further approval
 Ensuring implementation approved procedures and
ITP requirements at Vendor
 Inspection at Vendor premises on inspection at various
stages as per ITP
 Review of stage inspection reports after Inspection
and preparation of Inspection Report and Inspection
release note as applicable.
MOHAMMAD AL MOJIL GROUP [MMG], SAUDI ARABIA
From APR’ 2007 to MAR’2008
Worked as SITE QA/QC SUPERINTENDENT – MECHANICAL,
PIPING AND WELDING [Site QA/QC In charge]
9

10. PROJECTS • SAUDI KAYAN – K 024 UTILITY ISLAND AND FLARE
From OCT’2007]
• PROPYLENE OXIDE & MONOMER ETHYL GLYCOL PLANT
PC#2 PETRO RABIGH, KINGDOM OF SAUDI ARABIA
 Managing Project QA/QC Activities
 Monitoring & Coordinating following QA&C and Inspection
activities thro Inspectors, Interaction meets with Customer,
Client, Third party etc
 Implementation of Project Quality requirements
 Ensuring preparation and reviewing all WPS, NDT procedures,
work methods, Inspection and Test plan before submitting to
approval of customer as per specification, ASME B31.3, ASME
sec IX, V ,VIII & ASTM Standards.
 Coordination and monitoring of PQR Tests, DT & NDT Tests,
and witnessing preparation of PQR document its adequacy
check.
 Welder Qualification Test.
 NDT result Interpretation and evaluation for daily production
welding as per requirements.
 Raw material Inspection/welding consumable and verification of
MTC, correlation with specification.
 Daily production weld joints, Preheat, PWHT monitoring and
evaluation of T-T charts.
 Welder performance monitoring based on NDT (RT) results,
visual inspection reports.
 Final welding & NDT Documentation.
Ensuring regular review and approval from customer for
inspection reports.
LARSEN & TOUBRO LIMITED: ECC DIVISION
From APR’1997 to MAR’2007
From DEC’1994 to JAN’ 1996
Worked as ASST MANAGER – QUALITY ASSURANCE & CONTROL
10

11. PROJECTS
 ISOMERISATION PLANT , MIXED XYLENE PLANT ,
-OFFSITE EXPANSION AT MANGLORE REFINERIES
AND PETROCHEMICALS LIMITED,
 SHIPLIFT PLATFORM ,INDIAN NAVY, KARWAR
 KUTALAM TNEB COMBINED CYCLE POWER
PLANT,TAMILNADU
 PPN COMBINED CYCLE POWER PLANT, TN
 THIRU AROORAN SUGAR PLANT,TN
 EID PARRY SUGAR PLANT , TN
 CETTINAD CEMENTS , TN
 MALCO POWER PLANT,TN
 NAGARJUNA FERTLIZERS & CHEMICALS , AP
 SRU PLANT AT HPCL, VIZAG, AP
 VIZAG – VIJAYAWADA CROSS COUNTRY PIPELINE FOR
HPCL
 NAPTHA CRACKER, POY PLANT AT RELIANCE ,HAZIRA
RESPONSIBILITIES QUALITY MANAGEMENT SYSTEM CO ORDINATOR &
MANAGEMENT REPRESENTATIVE–PROJECT SITE
 Preparation of the project quality plan in line with Management
guide lines and co-ordination with all sections, obtaining
approval and implementation.
 Guiding, facilitation and orientation of QMS.
 Ensure preparation and incorporation of all the Work Methods
as required by the contract and corresponding Inspection & Test
Plans and Formats.
 Assist Site Management in effective implementation of
approved quality plans and QC procedures.
 Employ suitable methods to measure adequacy/ effectiveness of
the QMS, co-ordinate for collection of data.
 Receiving and reviewing of all reports related to quality matters.
 Coordinating for early disposal of non-conformity reports.
 Organizing and conducting Quality audits with the co-ordination
of all concerned.
 Organize and conduct Management Review Meeting at regular
intervals at site and reporting to Regional, Head office.
 Training staff in QMS to meet requirements PQP.
 Training QMS Internal Auditors for the various project of the
Organization as faculty and Lead Auditor.
 Co ordination and facilitation with Third party Auditors like
LRQA,BV &CUSTOMER
HEAD - QUALITY ASSURANCE AND CONTROL.
 Formulate Inspection & test procedures, organizing customer
approval.
 Identify material sources, and conduct material tests and ensure
conformity with specifications & standards
 Conduct Routine Tests on materials & workmanship as per ITP
for conformance and maintain records.
11

12.  Identify, Calibrate and maintain Master List of Testing and
Measuring Equipment
 Training, guiding and ensuring Field Quality Inspectors to fulfill
accepted/approved quality requirements .
 Coordination with various Third party Inspection Agencies
like LRQA,BV,DNV and CUSTOMER AUDITORS
during QMS audit
 Ensuring and Providing confidence to the Customer that all the
quality requirements are fulfilled as agreed.
 Conducting regular meeting with product, process associated
staff to correct and prevent Non Conformities.
 Interviewing and Selection of Inspectors, QC staff.
 Controlling, managing and coordinating Welding and NDT
inspectors, timely clearances.
 Ensuring documentation from Raw material stage to Test pack
clearances and Hydro test, handing over to customer.
 Daily interpretation of RT Films.
AS SENIOR ENGINEER, ENGINEER, ASST ENGINEER
 Working as per approved Method Statement, ITP,WPS etc,
 Material identification, traceability and Correlation with
MTC/BTC,
 -Raw Materials [base], Filler Materials and other consumables.
 Organizing, Witnessing of Mechanical Testing and chemical
testing wherever, MTC/BTC not available.
 Organizing, witnessing PQR, WPQ test as per approved WPS.
 Verification of Joint numbering and clearance for fabrication in
the PIPING ISOMETRIC DRGS.
 Ensuring calibration status of measuring instruments.
 Preparation of Welding Plan based Piping Class& ISO,
 Preparation of NDT plan based on PMS.
 Checking and clearing Stage inspections-fit-up,[drawing, base
material, filler material, WPS, Welder, Line ,Joint traceability
checks wrt AFC drg]
 Joint Design , preheat requirements, re baking of electrodes,
welder current set monitoring. Interpass temperature
monitoring.
 Weld Visual Inspection.
 Offering of NDT,PWH.PWHT, and interpretation of results,
 Updating and verification daily Welding Reports, ensuring
Line History Sheet regular updating.
 Test pack NDT clearances, Witness Hydro test, Coordination
with client for various Inspection activities.
 Final Documentation and Submission.
SRI VENKATESWARA ENGG. CORP, COIMBATORE.
From FEB’1996 to MAR’1997
Worked as SENIOR ENGINEER – QA/QC
12

13. RESPONSIBILITIES
 Coordinating QA/QC activates as per approved Quality plan of
various customer & IBR inspection during manufacturing of
pressure vessels like steam drums, package boiler , fabricated
pipes and boiler water wall tubes etc.
 Formulate Inspection & test procedures, organizing customer
approval.
 Identify material sources, and conduct material tests and ensure
conformity with specifications & standards
 Conduct Routine Tests on materials & workmanship as per ITP
for conformance and maintain records.
 Identify, Calibrate and maintain Master List of Testing and
Measuring Equipment
 Training, guiding and ensuring Field Quality Inspectors to fulfill
accepted/approved quality requirements.
 Coordination with various Third party Inspection Agencies
like LRQA,BV,DNV
 Ensuring and Providing confidence to the Customer that all the
quality requirements are fulfilled as agreed.
 Conducting regular meeting with product, process associated
staff to correct and prevent Non Conformance of products.
 Interviewing and Selection of Inspectors, QC staff.
 Controlling, managing and coordinating Welding and NDT
inspectors, timely clearances.
 Ensuring documentation from Raw material stage to Test pack
clearances and Hydro test, handing over to customer.
 Daily interpretation of RT Films.
 Regular interaction and coordination with DCIB, CIB office.
KSB PUMPS & VALVES LTD, COIMBATORE OCT’1993 - NOV’1994
Worked as JUNIOR ENGINEER – WELDING
13

14. RESPONSIBILITIES
 APPLICATIONS – Welding, Hard facing, Casting Up gradation
Internal and sub vendor]
 PROCESS– SMAW, MANUAL GTAW,AUTOMATIC
PULSED GTAW,MANUAL GMAW ,SEMIAUTOMATIC
GMAW, OFW
 MATERIALS-
LCB,WCB,WC6,WC9,C5,CF8,CF8M,CF3,CF3M, A105.A106
Gr B,P11,P22,SS304,SS304L,SS316,316L]
 Preparation and seeking approval WPS as per relevant applicable
code.
 Interpretation drawings and other documents.
 Verification that the base materials and consumable welding
materials conform to the specifications and approved WPS.
 Verification that WPS are qualified, and welding is performed as
per applicable WPS.
 Verification of the welding equipment suitability.
 Witnessing PQR and WPQ tests internally, and sub vendors.
 Interpretation of NDT Results. Witnessing and Correlating the
Destructive Test results with applicable code.
 Co ordination and offering to Customer and Third party
Inspection agency.
 Preparation PQR,WPQ Reports
 Preparation of rework procedure and ensuring its approval.
 Regular on line verification of welders , required parameters
during progress of work.
 Consultation to Engineering department for Special material
welding, establishing WPS and approval after various study and
prove out.
BEST & CROMPTON ENGG LIMITED -PL DIVISION
From MAR’1992 to JUL’1993
14

15. Worked as WELDING ENGINEER
PROJECTS LUBE EXPANSION PROJECT, CPCL,CHENNAI
CROSS COUNTRY PIPE LINE,KG BASIN FOR ONGC ,GAIL
TERRAIN WATER PIPE LINE FOR NMDC , KIRNDUL
RESPONSIBILITIES Inspection of Raw material
Preparation of WPS, Conducting PQR test & PQR Preparation
Qualification of Welders,
Daily inspection before, during and after welding
Daily organizing for Radiography and interpretation films
Witness hydro testing
Documentation and submission.
TAMILNADU PETROPRODUCTS LIMITED,
[JUN’ 86 –MAR’92 - 5years 8months]
Worked as STAFF – INSPECTION, TECHNICAL SERVICES [ Company [Client] Side ]
PROJECTS LINEAR ALKYL BENZE PROJECT and MAINTENANCE,
EXPANSION PROJECTS
RESPONSIBILITIES Inspection of Raw material
Review of WPS, Witness PQR test & Review of PQR
Qualification of Welders,
Daily inspection before, during and after welding
Daily Radiography interpretation films
Witness hydro testing, Review of documentation
Witness of other NDT methods.
Plant and Shut Down Inspection [ATA, Emergency Shut downs]
-Pumps, Compressors, Column, Vessel, Reactors and Boilers
Plant routine maintenance Inspection
KNOWLEDGE IN CODES & STANDARDS
 ASME,ASTM,AWS,API,ANSI,ASM,IBR,BIS
 PDO, QA Specifications, QP Specs
 Saudi Aramco – SAES, SAEP, SATIP, SAICs etc.
KNOWLEDGE IN COMPUTER
 Operating systems – Windows 2000/Xp
 Thorough working knowledge of Office software’s like Excel , Word & Power point
DRIVING LICENCE
Indian Light Motor Vehicle – Valid till 2018
15

16. PASSPORT DETAILS
PASSPORT NUMBER: K0405596 DATE OF EXPIRY: 03.03.2023
DATE OF BIRTH : 29.05.1968
Salary Expected :
USD 9000pm + 15 days leave cycle every 90 days + Free Furnished single stay +
Transportation+ Food.
M.AYYAPPAN
16