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Department of Mechanical Engineering
SRINIVAS INSTITUTE OF TECHNOLOGY, MANGALURU – 574143
(Acredited by NAAC)
DESIGN AND FABRICATION OF SOLID WASTE
MANAGEMENT SYSTEM USING INCINERATION
METHOD
Likith P Adithya N Aditya R Anchan Harshith Rai
4sn14me716 4sn15me701 4sn15me702 4sn16me713
Guided by
Ranganath Y H
Assistant professor
Department of Mechanical Engineering
SRINIVAS INSTITUTE OF TECHNOLOGY, MANGALURU – 574143
2/5/2021 Dept of Mechanical Engineering,SIT,Mangaluru 1
CONTENTS
SL NO TITLE SLIDE NO
1 Introduction 3
2 Problem statement 4
3 Literature review 5
4 Objectives 6
5 2-D Diagram 7
6 Working principle 8
7 Incineration Calculation 9
8 Material selection 10
9 Final Project Assembly 11
10 Results and Discussion 12-13
11 Advantages 14
12 Cost of Estimation 15
13 Conclusion and Scope of future work 16-17
2/5/2021 Dept of Mechanical Engineering,SIT,Mangaluru 3
INTRODUCTION
• Solid waste is the unwanted or useless solid materials generated from
combined residential, industrial and commercial activities in a given
area.
• It may be categorized according to its origin (domestic, industrial,
commercial, construction or institutional) according to its contents
(organic material, glass, metal, plastic paper etc).
• Management of solid waste reduces or eliminates adverse impacts on
the environment and human health and supports economic
development and improved quality of life.
• These include monitoring, collection, transport, processing, recycling
and disposal.
2/5/2021 Dept of Mechanical Engineering,SIT,Mangaluru 4
PROBLEM STATEMENT
• Most landfills lack proper on-site waste management thereby
contributing to additional threats to the environment.
• In the long-term, landfills leak and pollute ground water and other
neighbouring environmental habitats making waste management very
difficult.
• They also give off potentially unsafe gases to overcome this problem
we came across this solution.
2/5/2021 Dept of Mechanical Engineering,SIT,Mangaluru 5
LITERATURE REVIEW
SL
NO
NAME AND TITLE JOURNAL NO INFORMATION
TAKEN
1 Dipam Saikia, Manash, Jyoti Nath
“Design of an Integrated Solid
Waste Management Mechanism”: A
Model Design for Tezpur Municipal
Area, Assam Dipam Saikia, Manash,
Jyoti Nath
JR NO 2319-2402 We got the formula
to average garbage
collected per Capita
level .
2 Urban solid waste management in
Chongqing: Challenges and
opportunities by Yuan Hui , Wang
Liao , Su Fenwei , Hu Gang
JR NO 1052–1062 We got know the
moisture content of
waste should be less
because it would
reduce net calorific
value.
3 Plastics recycling and waste
management in the US by P.M.
Subramanian.
JR NO 28 (2000)
253–263
We got the
btu/pound calorific
values of different
material.
2/5/2021 Dept of Mechanical Engineering,SIT,Mangaluru 6
Objectives
• To study the waste management of our city.
• To design and fabricate the model.
• To decease quantity of municipal solid waste to 80- 90%.
• To reduce landfill in cities and hence reduce methane gas
emission occurring due to it.
2/5/2021 Dept of Mechanical Engineering,SIT,Mangaluru 7
2D-Diagram
2/5/2021 Dept of Mechanical Engineering,SIT,Mangaluru 8
WORKING PRINCIPLE
• Firstly the solid waste is collected of less moisture content is fed to
the Incinerator.
• The temperature is maintained at around 350⁰C using the thermostat.
• The waste is incinerated using the heating coil and the burnt gas is
sent to send chamber which is condenser.
• In condenser the heat exchange take place between the cold water and
copper tubes.
• The water can be heated by the copper tube, this heated water will be
used for various purposes.
• The flue gases is sent to atmosphere by means of flue gas outlet.
2/5/2021
Dept of Mechanical Engineering,SIT,Mangaluru
9
INCINERATION CALCULATION
INCINERATOR CONDENSER TO FIND THE PRESSURE
DEVELOPED IN
INCINERATOR
RECTANGLE CONDENSER
CALCULATION
P= F/A
V= L x B x D V= 𝜋x R2 x H
P=(ρ * V) / A
V= 0.3x 0.3x 0.35 V= 𝜋 x (0.24)2 x 0.34
7850 x (0.3 x0.3x0.35)x 9.81
P=
(0.3*0.3)
V=0.0315 m3 V= 0.061524 m3 P =26952 Pascals
V = 31.5 Litres V= 61.52 Litres P = 0.269 Bar.
2/5/2021 Dept of Mechanical Engineering,SIT,Mangaluru 10
Material selection
 We selected Mild steel as our material for our fabrication Strength
Mild steel is very strong due to the low amount of carbon it
contains.
 In materials science, strength is a complicated term.
 Mild steel has a high resistance to breakage.
 Mild steel, as opposed to higher carbon steels, is quite malleable,
even when cold.
 This means it has high tensile and impact strength.
 Higher carbon steels usually shatter or crack under stress, while
mild steel bends or deforms.
2/5/2021 Dept of Mechanical Engineering,SIT,Mangaluru 11
Final Project Assembly
Front view Top view
2/5/2021 Dept of Mechanical Engineering,SIT,Mangaluru 12
Results And Discussion
Our model can accommodate 5-7 Kg of solid waste per use.
Temperature of Incinerator is set around 200- 300℃ using a thermostat.
When the temperature reaches around the optimum value the
temperature cut-off takes place.
Trial 1
• We took agriculture solid waste which comprises of rotten tomatoes,
cabbages, spinaches etc, All of 1kg weight. As we maintain
temperature of 200℃- 300℃ all our waste gets burned in 49 minutes
and pressure of incinerator is around 5 Psi and giving ash, good
amount of methane and hot water from condenser as output.
• As the gas coming from outlet of condenser is further processed by
treating it with water and send it to atmosphere, hence reducing air
pollution.
2/5/2021 Dept of Mechanical Engineering,SIT,Mangaluru 13
Trial 2
• In our trail 2 waste comprises of mixture of solid waste including mix
of agriculture waste, plastics, paper. We took around 1 kg of mix
waste to conduct the test around 250℃-300℃ and pressure developed
was around 5-6 Psi.
• All the waste got burned around 1hour 25minutes, we could note that
amount of methane gas was less compared to trail 1 and soot
formation was there and while treating with water before sending it to
atmosphere water turning to slightly dark brown colour.
• And condenser water to got hot after the heat exchange between the
water and copper tubes and hot water temperature is slightly greater
than the trail 1.
2/5/2021 Dept of Mechanical Engineering,SIT,Mangaluru 14
Advantages
• Incineration plants can be located close to the dump yard, thus
reducing the cost of waste transportation
• Using the ash from MSW incinerators for environmentally appropriate
construction not only provides a low cost aggregate but further reduces
the need for landfill capacity.
• Energy can be recovered for heat or power consumption.
• Incineration provides the best way to eliminate methane gas emissions
from waste management processes.
• Air pollution control remains a major problem can solved using this.
2/5/2021 Dept of Mechanical Engineering,SIT,Mangaluru 15
Cost of Estimation
SL NO TOPIC COST
1 MS SHEET 18 GAUGE 7500
2 MS ANGLES 2 LENGHTS 1500
3 HEATING COIL AC 4500
4 CONNECTING PIPES 2000
5 WIRINGS 600
6 CONTROL BOARD 800
7 MS PIPE COLLERS 200
8 COPPER TUBBINGS 2500
9 MISCELLANEOUS 2000
2/5/2021 Dept of Mechanical Engineering,SIT,Mangaluru 16
Conclusion
• The average calculation of the per-capita solid waste generation per-
day in city shows that it is in no way less compared to the other major
cities of India.
• The solid waste generation of the city increases with urbanization is
obvious from the study as it is noted that city contributes less waste to
the main Municipal Solid Waste generation.
• It is evident and true that all want to get rid of their waste. But the
survey shows that getting rid of waste and its management in a
scientific and effective way is more often lacking.
• Public awareness, effective community participation, transparent and
clean administration, and accountability in the least levels can only
bridge this gap.
2/5/2021 Dept of Mechanical Engineering,SIT,Mangaluru 17
SCOPE OF FUTURE WORK
• The market of energy waste is growing rapidly throughout the world.
Which is using waste as fuel and makes it hard to recycle, in the
process of recycling which gives harmful by-products and toxic gases.
• This technology helps us to recover products for waste and incinerate
completely and does not focuses on biomass waste. Gasification uses
a large range of raw materials which involves less oxygen and
produces synthetic gases which can be used to power the steam
turbine to produce the electricity.
• The land fill gases and methane have high global warming potential
which is 23 times greater than that of carbon dioxide. Use of better air
quality has to be tested before sending to the atmosphere by applying
air pollution unit and has to release cleaner and safer air which is free
from toxic substance and has to be safe for human health.
2/5/2021 Dept of Mechanical Engineering,SIT,Mangaluru 18
THANK YOU

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Solid Waste Management Using Incineration Technique

  • 1. Department of Mechanical Engineering SRINIVAS INSTITUTE OF TECHNOLOGY, MANGALURU – 574143 (Acredited by NAAC) DESIGN AND FABRICATION OF SOLID WASTE MANAGEMENT SYSTEM USING INCINERATION METHOD Likith P Adithya N Aditya R Anchan Harshith Rai 4sn14me716 4sn15me701 4sn15me702 4sn16me713 Guided by Ranganath Y H Assistant professor Department of Mechanical Engineering SRINIVAS INSTITUTE OF TECHNOLOGY, MANGALURU – 574143
  • 2. 2/5/2021 Dept of Mechanical Engineering,SIT,Mangaluru 1 CONTENTS SL NO TITLE SLIDE NO 1 Introduction 3 2 Problem statement 4 3 Literature review 5 4 Objectives 6 5 2-D Diagram 7 6 Working principle 8 7 Incineration Calculation 9 8 Material selection 10 9 Final Project Assembly 11 10 Results and Discussion 12-13 11 Advantages 14 12 Cost of Estimation 15 13 Conclusion and Scope of future work 16-17
  • 3. 2/5/2021 Dept of Mechanical Engineering,SIT,Mangaluru 3 INTRODUCTION • Solid waste is the unwanted or useless solid materials generated from combined residential, industrial and commercial activities in a given area. • It may be categorized according to its origin (domestic, industrial, commercial, construction or institutional) according to its contents (organic material, glass, metal, plastic paper etc). • Management of solid waste reduces or eliminates adverse impacts on the environment and human health and supports economic development and improved quality of life. • These include monitoring, collection, transport, processing, recycling and disposal.
  • 4. 2/5/2021 Dept of Mechanical Engineering,SIT,Mangaluru 4 PROBLEM STATEMENT • Most landfills lack proper on-site waste management thereby contributing to additional threats to the environment. • In the long-term, landfills leak and pollute ground water and other neighbouring environmental habitats making waste management very difficult. • They also give off potentially unsafe gases to overcome this problem we came across this solution.
  • 5. 2/5/2021 Dept of Mechanical Engineering,SIT,Mangaluru 5 LITERATURE REVIEW SL NO NAME AND TITLE JOURNAL NO INFORMATION TAKEN 1 Dipam Saikia, Manash, Jyoti Nath “Design of an Integrated Solid Waste Management Mechanism”: A Model Design for Tezpur Municipal Area, Assam Dipam Saikia, Manash, Jyoti Nath JR NO 2319-2402 We got the formula to average garbage collected per Capita level . 2 Urban solid waste management in Chongqing: Challenges and opportunities by Yuan Hui , Wang Liao , Su Fenwei , Hu Gang JR NO 1052–1062 We got know the moisture content of waste should be less because it would reduce net calorific value. 3 Plastics recycling and waste management in the US by P.M. Subramanian. JR NO 28 (2000) 253–263 We got the btu/pound calorific values of different material.
  • 6. 2/5/2021 Dept of Mechanical Engineering,SIT,Mangaluru 6 Objectives • To study the waste management of our city. • To design and fabricate the model. • To decease quantity of municipal solid waste to 80- 90%. • To reduce landfill in cities and hence reduce methane gas emission occurring due to it.
  • 7. 2/5/2021 Dept of Mechanical Engineering,SIT,Mangaluru 7 2D-Diagram
  • 8. 2/5/2021 Dept of Mechanical Engineering,SIT,Mangaluru 8 WORKING PRINCIPLE • Firstly the solid waste is collected of less moisture content is fed to the Incinerator. • The temperature is maintained at around 350⁰C using the thermostat. • The waste is incinerated using the heating coil and the burnt gas is sent to send chamber which is condenser. • In condenser the heat exchange take place between the cold water and copper tubes. • The water can be heated by the copper tube, this heated water will be used for various purposes. • The flue gases is sent to atmosphere by means of flue gas outlet.
  • 9. 2/5/2021 Dept of Mechanical Engineering,SIT,Mangaluru 9 INCINERATION CALCULATION INCINERATOR CONDENSER TO FIND THE PRESSURE DEVELOPED IN INCINERATOR RECTANGLE CONDENSER CALCULATION P= F/A V= L x B x D V= 𝜋x R2 x H P=(ρ * V) / A V= 0.3x 0.3x 0.35 V= 𝜋 x (0.24)2 x 0.34 7850 x (0.3 x0.3x0.35)x 9.81 P= (0.3*0.3) V=0.0315 m3 V= 0.061524 m3 P =26952 Pascals V = 31.5 Litres V= 61.52 Litres P = 0.269 Bar.
  • 10. 2/5/2021 Dept of Mechanical Engineering,SIT,Mangaluru 10 Material selection  We selected Mild steel as our material for our fabrication Strength Mild steel is very strong due to the low amount of carbon it contains.  In materials science, strength is a complicated term.  Mild steel has a high resistance to breakage.  Mild steel, as opposed to higher carbon steels, is quite malleable, even when cold.  This means it has high tensile and impact strength.  Higher carbon steels usually shatter or crack under stress, while mild steel bends or deforms.
  • 11. 2/5/2021 Dept of Mechanical Engineering,SIT,Mangaluru 11 Final Project Assembly Front view Top view
  • 12. 2/5/2021 Dept of Mechanical Engineering,SIT,Mangaluru 12 Results And Discussion Our model can accommodate 5-7 Kg of solid waste per use. Temperature of Incinerator is set around 200- 300℃ using a thermostat. When the temperature reaches around the optimum value the temperature cut-off takes place. Trial 1 • We took agriculture solid waste which comprises of rotten tomatoes, cabbages, spinaches etc, All of 1kg weight. As we maintain temperature of 200℃- 300℃ all our waste gets burned in 49 minutes and pressure of incinerator is around 5 Psi and giving ash, good amount of methane and hot water from condenser as output. • As the gas coming from outlet of condenser is further processed by treating it with water and send it to atmosphere, hence reducing air pollution.
  • 13. 2/5/2021 Dept of Mechanical Engineering,SIT,Mangaluru 13 Trial 2 • In our trail 2 waste comprises of mixture of solid waste including mix of agriculture waste, plastics, paper. We took around 1 kg of mix waste to conduct the test around 250℃-300℃ and pressure developed was around 5-6 Psi. • All the waste got burned around 1hour 25minutes, we could note that amount of methane gas was less compared to trail 1 and soot formation was there and while treating with water before sending it to atmosphere water turning to slightly dark brown colour. • And condenser water to got hot after the heat exchange between the water and copper tubes and hot water temperature is slightly greater than the trail 1.
  • 14. 2/5/2021 Dept of Mechanical Engineering,SIT,Mangaluru 14 Advantages • Incineration plants can be located close to the dump yard, thus reducing the cost of waste transportation • Using the ash from MSW incinerators for environmentally appropriate construction not only provides a low cost aggregate but further reduces the need for landfill capacity. • Energy can be recovered for heat or power consumption. • Incineration provides the best way to eliminate methane gas emissions from waste management processes. • Air pollution control remains a major problem can solved using this.
  • 15. 2/5/2021 Dept of Mechanical Engineering,SIT,Mangaluru 15 Cost of Estimation SL NO TOPIC COST 1 MS SHEET 18 GAUGE 7500 2 MS ANGLES 2 LENGHTS 1500 3 HEATING COIL AC 4500 4 CONNECTING PIPES 2000 5 WIRINGS 600 6 CONTROL BOARD 800 7 MS PIPE COLLERS 200 8 COPPER TUBBINGS 2500 9 MISCELLANEOUS 2000
  • 16. 2/5/2021 Dept of Mechanical Engineering,SIT,Mangaluru 16 Conclusion • The average calculation of the per-capita solid waste generation per- day in city shows that it is in no way less compared to the other major cities of India. • The solid waste generation of the city increases with urbanization is obvious from the study as it is noted that city contributes less waste to the main Municipal Solid Waste generation. • It is evident and true that all want to get rid of their waste. But the survey shows that getting rid of waste and its management in a scientific and effective way is more often lacking. • Public awareness, effective community participation, transparent and clean administration, and accountability in the least levels can only bridge this gap.
  • 17. 2/5/2021 Dept of Mechanical Engineering,SIT,Mangaluru 17 SCOPE OF FUTURE WORK • The market of energy waste is growing rapidly throughout the world. Which is using waste as fuel and makes it hard to recycle, in the process of recycling which gives harmful by-products and toxic gases. • This technology helps us to recover products for waste and incinerate completely and does not focuses on biomass waste. Gasification uses a large range of raw materials which involves less oxygen and produces synthetic gases which can be used to power the steam turbine to produce the electricity. • The land fill gases and methane have high global warming potential which is 23 times greater than that of carbon dioxide. Use of better air quality has to be tested before sending to the atmosphere by applying air pollution unit and has to release cleaner and safer air which is free from toxic substance and has to be safe for human health.
  • 18. 2/5/2021 Dept of Mechanical Engineering,SIT,Mangaluru 18 THANK YOU