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Typical Start-Up Sequence
a. Before initiatingthe start-upsequence,thoroughlyrinse the pretreatmentsectiontoflushoutdebrisandother
contaminantswithoutlettingthe feedenterthe elements.Followthe Pre-Start-upcheckdescribedinPre-Start-up
Checkand CommissioningAudit(Section5.2.2).
b. Checkall valvestoensure thatsettingsare correct.The feedpressure control andconcentrate control valves
shouldbe fullyopen.
C. Use lowpressure waterata lowflowrate toflushthe air out of the elementsandpressure vessels. Flushata
gauge pressure of 30 to 60 psi (0.2 - 0.4 MPa/2.07-4.13 bar).All permeate andconcentrate flowsshouldbe
directedtoan appropriate waste collectiondrainduringflushing
D. Duringthe flushingoperation,checkall pipe connectionsandvalvesforleaks.Tightenconnectionswhere
necessary.
E. Afterthe systemhasbeenflushedforaminimumof 30 minutes,close the feedpressure control valve.
F. Ensure that the concentrate control valve isopen.
Startingagainsta closedor almostclosedconcentrate valve couldcause the recoverytobe exceededwhichmay
leadto scaling.
G. Slowlycrackopenthe feedpressure control valve (feedpressureshouldbe lessthan60 psi/0.4 MPa/4.13 bar).
H. Start the highpressure pump
I. Slowlyopenthe feedpressure control valve,increasingthe feedpressure andfeedflow rate tothe membrane
elementsuntil the designconcentrate flow isreached.The feedpressure increase tothe elementsshouldbe less
than 10 psi (0.07 MPa/0.69 bar) persecondto achieve asoftstart. Continue tosendall permeate andconcentrate
flowstoan appropriate waste collectiondrain.
If the feedpressure and/orthe feedflowrate are rampeduptoo quickly,the housingof the elementsmaybe
damagedbyexcessive forcesinflowdirectionand/orinradial direction - especiallyif airisinthe system - leading
to telescopingand/orfiberglassshell cracking
J. Slowlyclose the concentrate control valveuntil the ratioof permeate flow toconcentrate flow approaches, but
doesnotexceed,the designratio(recovery).Continue tocheckthe systempressure toensure thatitdoesnot
exceedthe upperdesignlimit.
K. Repeatsteps"i"and"j" until the designpermeateandconcentrate flowsare obtained.
L. Calculate the systemrecoveryandcompare itto the system'sdesignvalue.
M. Checkthe additionof pretreatmentchemicals(acid,scale inhibitorandsodiummetabisulfiteif used).Measure
feedwaterpH.
N. Checkthe LangelierSaturationIndex (LSI)orthe Stiff &Davis StabilityIndex (S&DSI)of the concentrate by
measuringpH,conductivity,calciumhardness,andalkalinitylevelsandthenmakingthe necessarycalculations.
O. Allowthe systemtorunfor one hour.
P. Take the firstreadingof all operatingparameters.
Q. Checkthe permeate conductivityfromeachpressure vessel toverifythatall vesselsconformtoperformance
expectations(e.g.,vesselswithleakingo-ringsorotherevidence of malfunctiontobe identifiedforcorrective
action).
R. After24 to 48 hoursof operation,reviewall recordedplantoperatingdatasuchas feedpressure,differential
pressure,temperature,flows,recoveryandconductivityreadings(please refertoRecordKeeping,Section5.6).At
the same time draw samplesof feedwater,concentrate andpermeate foranalysisof constituents.
S. Compare systemperformance todesignvalues.
T. Confirmproperoperationof mechanical andinstrumentalsafetydevices.
U. Switchthe permeate flowfromdraintothe normal service position.
V. Lock the systemintoautomaticoperation.
W.Use the initial systemperformance informationobtainedinsteps"p"through"r"as a
Typical start ro

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Typical start ro

  • 1. Typical Start-Up Sequence a. Before initiatingthe start-upsequence,thoroughlyrinse the pretreatmentsectiontoflushoutdebrisandother contaminantswithoutlettingthe feedenterthe elements.Followthe Pre-Start-upcheckdescribedinPre-Start-up Checkand CommissioningAudit(Section5.2.2). b. Checkall valvestoensure thatsettingsare correct.The feedpressure control andconcentrate control valves shouldbe fullyopen. C. Use lowpressure waterata lowflowrate toflushthe air out of the elementsandpressure vessels. Flushata gauge pressure of 30 to 60 psi (0.2 - 0.4 MPa/2.07-4.13 bar).All permeate andconcentrate flowsshouldbe directedtoan appropriate waste collectiondrainduringflushing D. Duringthe flushingoperation,checkall pipe connectionsandvalvesforleaks.Tightenconnectionswhere necessary. E. Afterthe systemhasbeenflushedforaminimumof 30 minutes,close the feedpressure control valve. F. Ensure that the concentrate control valve isopen. Startingagainsta closedor almostclosedconcentrate valve couldcause the recoverytobe exceededwhichmay leadto scaling.
  • 2. G. Slowlycrackopenthe feedpressure control valve (feedpressureshouldbe lessthan60 psi/0.4 MPa/4.13 bar). H. Start the highpressure pump I. Slowlyopenthe feedpressure control valve,increasingthe feedpressure andfeedflow rate tothe membrane elementsuntil the designconcentrate flow isreached.The feedpressure increase tothe elementsshouldbe less than 10 psi (0.07 MPa/0.69 bar) persecondto achieve asoftstart. Continue tosendall permeate andconcentrate flowstoan appropriate waste collectiondrain. If the feedpressure and/orthe feedflowrate are rampeduptoo quickly,the housingof the elementsmaybe damagedbyexcessive forcesinflowdirectionand/orinradial direction - especiallyif airisinthe system - leading to telescopingand/orfiberglassshell cracking J. Slowlyclose the concentrate control valveuntil the ratioof permeate flow toconcentrate flow approaches, but doesnotexceed,the designratio(recovery).Continue tocheckthe systempressure toensure thatitdoesnot exceedthe upperdesignlimit. K. Repeatsteps"i"and"j" until the designpermeateandconcentrate flowsare obtained. L. Calculate the systemrecoveryandcompare itto the system'sdesignvalue. M. Checkthe additionof pretreatmentchemicals(acid,scale inhibitorandsodiummetabisulfiteif used).Measure feedwaterpH. N. Checkthe LangelierSaturationIndex (LSI)orthe Stiff &Davis StabilityIndex (S&DSI)of the concentrate by measuringpH,conductivity,calciumhardness,andalkalinitylevelsandthenmakingthe necessarycalculations. O. Allowthe systemtorunfor one hour. P. Take the firstreadingof all operatingparameters. Q. Checkthe permeate conductivityfromeachpressure vessel toverifythatall vesselsconformtoperformance expectations(e.g.,vesselswithleakingo-ringsorotherevidence of malfunctiontobe identifiedforcorrective action). R. After24 to 48 hoursof operation,reviewall recordedplantoperatingdatasuchas feedpressure,differential pressure,temperature,flows,recoveryandconductivityreadings(please refertoRecordKeeping,Section5.6).At the same time draw samplesof feedwater,concentrate andpermeate foranalysisof constituents. S. Compare systemperformance todesignvalues. T. Confirmproperoperationof mechanical andinstrumentalsafetydevices. U. Switchthe permeate flowfromdraintothe normal service position. V. Lock the systemintoautomaticoperation. W.Use the initial systemperformance informationobtainedinsteps"p"through"r"as a