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By
UMAJI BHABAL
OMKAR NAIK
BASIC CONCEPT
FIRE TRIANGLE
CLASSIFICATION OF
HAZARDOUS AREA
MIC
PROTECTION METHODS
HAZARDOUS AREA :-
   “AREA WHICH CONTAINS
EXPLOSIVE AIR , GAS MIXTURE OR
EXPECTED TO BE PRESENT IN A
QUANTITY SUCH AS A REQUIRE
SPECIAL PRECAUTION
, CONSTRUCTION & USED OF
ELECTRICAL APARATUS”
In the 1700's, certain gases or the lack of oxygen were detected with various
hit and miss types of detection. The candles on miners caps, or if carried by
the miner, would either go out from the lack of oxygen or the flame would get
larger with a different coloring of the flame if certain gases were in the area.


Of course, in some instances these open flames caused fires or explosions. By
1815, the Davy's Safety Lamp came into use in the mines. This certainly
changed the way for miners to check for certain gases.


They took these canaries in small cages with them down the coal mines where
they worked. The canaries were the miners alarm signal to show them when
the coal-gas levels got too high. The canary stopped singing and was most
likely to be laid feet up on the bottom of the cage, poisoned by the mine gas.
FLAMMABLE MATERIAL :-
  CONTAIN FLAMMABLE GAS ,
  VAPOURS , DUST etc
   Eg- GASOLINE, PROPANE, HEXANE,
       AMMONIA etc
Hazardous atmosphere is an atmosphere that
may expose a worker to the risk of death or
incapacitation, or prevent a worker from
getting out of the confined space because of
an injury or critical illness. Such an
atmosphere can be
explosive, flammable, poisonous, corrosive,
oxidizing, irritating, oxygen
deficient, toxic, or otherwise harmful which
can result in death, illness ..
IGNITION ENERGY :-
A specific mixture of fuel and oxidant
that yields the most rapid combustion at
a specific measured quantity.

FLASH POINT :-
The flash point of a volatile material is
the lowest temperature at which it can
vaporize to form an ignitable mixture
in air.
Gas     Representative Gas   Ignition Energy
Group                                (mj)


I       Methane                      280


II A    Propane                      260


IIB     Ethylene                     95


IIC     Hydrogen                     18
http://www.absorblearning.com/media/attachment.action?quick=vb&att=2244
Why Area Classification???
 HAC is a method of analyzing and
 classifying the environment where
 explosive gas atmospheres may
 occur to allow the proper selection
 of electrical apparatus to be
 installed in that environment.
1.The flammable materials that may be present;
2. The physical properties and characteristics of each
of the flammable materials;
3. The source of potential releases and how they can
form explosive atmospheres;
4. Prevailing operating temperatures and pressures;
5. Presence, degree and availability of ventilation
(forced and natural);
6. Dispersion of released vapours to below flammable
limits;
7. The probability of each release scenario.
Zone 0: An area in which an explosive gas
atmosphere is present continuously or for long
periods;
Zone 1: An area in which an explosive gas
atmosphere is likely to occur in normal
operation;
Zone 2: An area in which an explosive gas
atmosphere is not likely to occur in normal
operation and, if it occurs, will only exist for a
short time.
ZONE      EXPLOSION LIMIT



ZONE 0   > 1000 h/year



ZONE 1   more than 10 but less than 1000 h/yr



ZONE 2   less than 10
PRIMARY DESIGNATION

THREE CLASSES

LISTED WITH ROMAN
NUMERAL NOMEMCLATURE
FLAMMABLE GASSES &
VAPOURS.
PRESENT DURING NORMAL
OPERATION.
POSSIBLY PRESENT DURING
BREAKDOWN CONDITION.
Eg.-
PROPANE,GASOLINE, HEXANE,
AMMONIA etc.
COMBUSTABLE DUST.
COULD BE PRESENT DURING
BREAKDOWN.
Eg.- CORN,WHEAT,SOYABEAN
DUST,FLOUR,DUST FROM
WOODS & PLASTICS etc.
EASILY IGNITABLE FIBERS &
MATERIAL that PRODUCES
FLAMMABLE FLYING.
COULD BE PRESENT WHERE
MATERIAL
HANDELED,MANUFACTURED OR
USED.
Eg.- WHERE RAW COTTON IS
STORED.
SECONDARY DESIGNATION

TWO DIVISIONS

LISTED WITH NUMERIC
NOMEMCLATURE
IGNITABLE CONCENTRATION
OF FLAMMABLE GASSES &
VAPORS.
POSSIBLY PRESENT DURING
BREAKDOWN & FAULTY
CONDITION.
Eg.- WHERE DELIVERY TRUCKS
ARE UNLOADED.
CONTAIN DUST OF ELECTRICALLY
CONDUCTIVE NATURE.
MECHANICAL FAILURE OR
ABNORMAL OPEARATION MIGHT
PRODUCE IGNITABLE OR EXPLOSIVE
MIXTURE.
Eg.- AREAS OF OPEN
CONVEYORS,OPEN TOP BINS, DUST OF
MAGNESSIUM OR ALLUMINIUM.
WHERE FLAMMABLE
GASSES HANDELED BUT
NORMALLY ENCLOSED.
 ACCEDENTIAL RUPTURE OR
BREAKDOWN.
 Eg- ROOMS NEAR TO CLASS
I DIVISION 1 AREAS.
AREAS NEAR ELECTRICAL
EQUIPMENT.
Eg- AREAS ARROUND
CLOSED CONVEYOR;
AREAS AROUND ENCLOSED
PROCESS EQUIPMENT.
SECONDARY DESIGNATION
SEVERAL GROUPS
LISTED WITH ALPHABETIC
NOMENCLATURE
MATERIALS ARE GROPED BY
ONES WITH SIMILAR
CHARECTIRISTICS
CLASS I HAS 4 GROUPS ie
A,B,C,D
VARIABLE FALAMMABLE
GASSES ARE ARRANGED BY
SIMILAR CHARACTIREISTICS
- IGNITION TEMPERATURE
-SAFE CLEARANCE DISTANCE
CLASS II HAS 2 GROUPS ie E,F
VARIABLE COMBUSTABLE DUSTS
ARE ARRANGED BY SIMILAR
CHARACTIREISTICS
- IGNITION TEMPERATURE
-HOW TIGHT EQUIPMENT SEALS
NEED TO PREVENT DUST
ENTERING IN EQUIPMENT
COMBUSTABLE DUST SUCH AS
FLOUR ,GRAIN,WOOD,PLASTICS

PRIMARY CONCERN OF GRAIN
ELEVATORS
The maximum clearance between two parallel metal
surfaces that has been found, under specified test
conditions, to prevent an explosion in a test chamber from
being propagated to a secondary chamber containing the
same gas or vapor at the same concentration.
T Class         Max. Surface Temperature
                (Deg. C)
          T1               450
          T2               300

          T3               200

           T4              135

          T5               100

           T6               85
S No   Name of the   Minimum    Flash point   Iignition               Flammable limit
        chemical     Ignition   Deg. Cen.     temperature     LEL                UEL
                     Current                  (Deg C)
                     (MIC) mA
 1     Methane          85           -                  595    5%                15%


 2     Ammonia          -            -                  630    105 mg/l          200 mg/l


 3     Ethylene         45           -                  425   2.7%               34%




 4     Propane          70           -                  470    2%                9.5%




 5     Acetylene        24           -                  305   1.5 %              100%
 Thank

     you !!!

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Everything You Need to Know About Hazardous Area Classification

  • 2. BASIC CONCEPT FIRE TRIANGLE CLASSIFICATION OF HAZARDOUS AREA MIC PROTECTION METHODS
  • 3. HAZARDOUS AREA :- “AREA WHICH CONTAINS EXPLOSIVE AIR , GAS MIXTURE OR EXPECTED TO BE PRESENT IN A QUANTITY SUCH AS A REQUIRE SPECIAL PRECAUTION , CONSTRUCTION & USED OF ELECTRICAL APARATUS”
  • 4. In the 1700's, certain gases or the lack of oxygen were detected with various hit and miss types of detection. The candles on miners caps, or if carried by the miner, would either go out from the lack of oxygen or the flame would get larger with a different coloring of the flame if certain gases were in the area. Of course, in some instances these open flames caused fires or explosions. By 1815, the Davy's Safety Lamp came into use in the mines. This certainly changed the way for miners to check for certain gases. They took these canaries in small cages with them down the coal mines where they worked. The canaries were the miners alarm signal to show them when the coal-gas levels got too high. The canary stopped singing and was most likely to be laid feet up on the bottom of the cage, poisoned by the mine gas.
  • 5. FLAMMABLE MATERIAL :- CONTAIN FLAMMABLE GAS , VAPOURS , DUST etc Eg- GASOLINE, PROPANE, HEXANE, AMMONIA etc
  • 6. Hazardous atmosphere is an atmosphere that may expose a worker to the risk of death or incapacitation, or prevent a worker from getting out of the confined space because of an injury or critical illness. Such an atmosphere can be explosive, flammable, poisonous, corrosive, oxidizing, irritating, oxygen deficient, toxic, or otherwise harmful which can result in death, illness ..
  • 7. IGNITION ENERGY :- A specific mixture of fuel and oxidant that yields the most rapid combustion at a specific measured quantity. FLASH POINT :- The flash point of a volatile material is the lowest temperature at which it can vaporize to form an ignitable mixture in air.
  • 8. Gas Representative Gas Ignition Energy Group (mj) I Methane 280 II A Propane 260 IIB Ethylene 95 IIC Hydrogen 18
  • 10. Why Area Classification??? HAC is a method of analyzing and classifying the environment where explosive gas atmospheres may occur to allow the proper selection of electrical apparatus to be installed in that environment.
  • 11. 1.The flammable materials that may be present; 2. The physical properties and characteristics of each of the flammable materials; 3. The source of potential releases and how they can form explosive atmospheres; 4. Prevailing operating temperatures and pressures; 5. Presence, degree and availability of ventilation (forced and natural); 6. Dispersion of released vapours to below flammable limits; 7. The probability of each release scenario.
  • 12. Zone 0: An area in which an explosive gas atmosphere is present continuously or for long periods; Zone 1: An area in which an explosive gas atmosphere is likely to occur in normal operation; Zone 2: An area in which an explosive gas atmosphere is not likely to occur in normal operation and, if it occurs, will only exist for a short time.
  • 13. ZONE EXPLOSION LIMIT ZONE 0 > 1000 h/year ZONE 1 more than 10 but less than 1000 h/yr ZONE 2 less than 10
  • 14. PRIMARY DESIGNATION THREE CLASSES LISTED WITH ROMAN NUMERAL NOMEMCLATURE
  • 15. FLAMMABLE GASSES & VAPOURS. PRESENT DURING NORMAL OPERATION. POSSIBLY PRESENT DURING BREAKDOWN CONDITION. Eg.- PROPANE,GASOLINE, HEXANE, AMMONIA etc.
  • 16. COMBUSTABLE DUST. COULD BE PRESENT DURING BREAKDOWN. Eg.- CORN,WHEAT,SOYABEAN DUST,FLOUR,DUST FROM WOODS & PLASTICS etc.
  • 17. EASILY IGNITABLE FIBERS & MATERIAL that PRODUCES FLAMMABLE FLYING. COULD BE PRESENT WHERE MATERIAL HANDELED,MANUFACTURED OR USED. Eg.- WHERE RAW COTTON IS STORED.
  • 18. SECONDARY DESIGNATION TWO DIVISIONS LISTED WITH NUMERIC NOMEMCLATURE
  • 19. IGNITABLE CONCENTRATION OF FLAMMABLE GASSES & VAPORS. POSSIBLY PRESENT DURING BREAKDOWN & FAULTY CONDITION. Eg.- WHERE DELIVERY TRUCKS ARE UNLOADED.
  • 20. CONTAIN DUST OF ELECTRICALLY CONDUCTIVE NATURE. MECHANICAL FAILURE OR ABNORMAL OPEARATION MIGHT PRODUCE IGNITABLE OR EXPLOSIVE MIXTURE. Eg.- AREAS OF OPEN CONVEYORS,OPEN TOP BINS, DUST OF MAGNESSIUM OR ALLUMINIUM.
  • 21. WHERE FLAMMABLE GASSES HANDELED BUT NORMALLY ENCLOSED. ACCEDENTIAL RUPTURE OR BREAKDOWN. Eg- ROOMS NEAR TO CLASS I DIVISION 1 AREAS.
  • 22. AREAS NEAR ELECTRICAL EQUIPMENT. Eg- AREAS ARROUND CLOSED CONVEYOR; AREAS AROUND ENCLOSED PROCESS EQUIPMENT.
  • 23. SECONDARY DESIGNATION SEVERAL GROUPS LISTED WITH ALPHABETIC NOMENCLATURE MATERIALS ARE GROPED BY ONES WITH SIMILAR CHARECTIRISTICS
  • 24. CLASS I HAS 4 GROUPS ie A,B,C,D VARIABLE FALAMMABLE GASSES ARE ARRANGED BY SIMILAR CHARACTIREISTICS - IGNITION TEMPERATURE -SAFE CLEARANCE DISTANCE
  • 25. CLASS II HAS 2 GROUPS ie E,F VARIABLE COMBUSTABLE DUSTS ARE ARRANGED BY SIMILAR CHARACTIREISTICS - IGNITION TEMPERATURE -HOW TIGHT EQUIPMENT SEALS NEED TO PREVENT DUST ENTERING IN EQUIPMENT
  • 26. COMBUSTABLE DUST SUCH AS FLOUR ,GRAIN,WOOD,PLASTICS PRIMARY CONCERN OF GRAIN ELEVATORS
  • 27. The maximum clearance between two parallel metal surfaces that has been found, under specified test conditions, to prevent an explosion in a test chamber from being propagated to a secondary chamber containing the same gas or vapor at the same concentration.
  • 28. T Class Max. Surface Temperature (Deg. C) T1 450 T2 300 T3 200 T4 135 T5 100 T6 85
  • 29. S No Name of the Minimum Flash point Iignition Flammable limit chemical Ignition Deg. Cen. temperature LEL UEL Current (Deg C) (MIC) mA 1 Methane 85 - 595 5% 15% 2 Ammonia - - 630 105 mg/l 200 mg/l 3 Ethylene 45 - 425 2.7% 34% 4 Propane 70 - 470 2% 9.5% 5 Acetylene 24 - 305 1.5 % 100%
  • 30.
  • 31.  Thank  you !!!