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TARPAULINS:  TYPES AND INDUSTRIAL  APPLICATIONS Prof. R.B . CHAVAN Former Professor, IIT Delhi Consultant MGIRI, Wardha
Subject Content  ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
DEFINITION COMBINATION OF WORDS TAR:  TARRED CANVAS PALLING:  FABRIC USED  TO COVER OBJECTS ON SHIP ALSO CALLED  TARP
FEATURES THICK CANVAS FABRIC SHEET OF COTTON, COTTON/PET, SYNTHETIC FIBRE FABRIC PET, NYLON, PVC, PE, PP TARPS OFTEN HAVE REINFORCED EYELETS AT THE CORNERS AND ALONG THE SIDES TO FORM ATTACHMENT POINTS FOR  ROPE ,  A LLOWING THEM TO BE TIED DOWN OR SUSPENDED.
WATER RESISTANT,  FIRE PROOF,  ROT RESISTANT UV PROTECTION A) DESIRABLE PROPERTIES  ACHIEVED BY SUITABLE COATING: PVC,  OTHER HYDROPHOBIC  RESINS LIKE PE, PP ETC.  ON SYNTHITIC FIBRE FABRICS B) FINISH APPLICATION  USUALLY PAD-DRY-CURE TECHNIQUE MAIN APPLICATION FOR  COTTON AND COTTON/PET  BLENDED TARPAULINS.
CLASSIFICATION OF TECHNICAL TEXTILE  the range of technical textiles is very large. In the present article it is proposed to discuss a few aspects of the technical textiles or the industrial fabrics falling in the category of tarpaulins.
APPLICATIONS AREAS under lays for fertilizers, sugar, tea, coffee and other products.  low cost huts,  storage bins,  mulching,  fumigation covers/tents,  green houses,  mushroom cultivation and other areas.  Lining of canals,  watercourses, in order to stop seepage losses Agriculture Food grain covers Irrigation APPLICATIONS Industries / Sectors
Silkworm trays, lining of industrial tanks,  , machinery wrapping,  heavy duty sacks Misc. Water proofing/damp proofing of all types of roofs,  flooring and under ground structures and construction site dwellings/materials storage tents.  Civil Construction Work: Lining of fish ponds/reservoirs   Fisheries APPLICATIONS Industries / Sectors
Underlay for carpets,  table covers,  scooter covers, etc.  Household:  Covers for football Underlay for runway,  tents,  ammunition dumps,  bunker -lining,  tank and gun grounds, cricket pitches, tennis courts,  tracks  pools.  Sports:  Defence
TENSILE STRENGTH TESTER IMPACT TESTER MFI TESTER   LEAK DETECTION TESTER   QA THROUGH TESTING
CHEMICAL ANALYSER ENVIRONMENT CRACK TESTER  DENSITY TESTER   OPACITY TESTER   CARBON BLACK CONTENT TESTER   CARBON BLACK DISPERSION TESTER
GLOSS METER  HAZE METER   COEFFICIENT OF FRICTION TESTER   PIN HOLE DETECTOR
Cotton Cotton/PET blends Polyester Nylon HDPE/LDPE PP PVC Fibres used
FINISHING TREATMENTS ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
COTTON AND   COTTON/PET TARPAULINS SPECIFICATIONS COTTON Warp 88-175 Weft 60-110 Tear strength (N) Warp 980-2190 Weft  590-1860 Breaking strain (N/50mm) Oz/sq yd 7.4-15 gm/sq m 251-610 Weight Plain Weave Cotton 100%  Composition
COTTON/PET  Plain/Rib-stop Weave Warp 175-885 Weft 105-665 Tear strength (N) Warp 1620-3390 Weft 410-2715 Breaking strain (N/50mm) Oz/sq yd 8-18 gm/sq m 203-610 Weight  Polyester staple 52% Cotton 48% Composition
TOPICAL FINISHES  WATER RESISTANCE FIRE RESISTANCE MICROBIAL RESISTANCE  UV RESISTANT
WATER RESISTANCE   1. Wax dispersions free of metal ions 2: Metallic salts and soaps 3: Wax dispersions containing Zirconium salts  4. Pyrdinium compounds. 5. Silicones 6: Flurochemicals  1-4 TEMPORARY FINISH 5-6 DURABLE FINISH  SEVERAL TRADE PRODUCTS ARE AVAILABLE
FLAME RETARDANT FINISH 1. HALOGENATED  BROMINATED FLAME RETARDANTS  CHLORINATED FLAME RETARDANTS  2. ORGANO PHOSPHOROUS PHOSPHATE ESTER SUCH AS TRI PHENYL PHOSPHATE  3. NITROGEN-CONTAINING FLAME RETARDANTS 4. INORGANIC FLAME RETARDANTS .
ANTIMICROBIAL FINISH ,[object Object],[object Object],[object Object],[object Object]
UV PROTECTION DERIVATIVES OF  O- HYDROXYL BENZOPHENONES,  O– HYDROXYPHENYLTRIAZES,  O –HYDROXY PHENYL HYDRAZINES.
PVC COATING OVER A BASE CLOTH  OF NYLON OR POLYESTER.  ROT-PROOF AND WATERPROOF,  LESS SUSCEPTIBLE TO DAMAGE FROM ULTRA-VIOLET RAYS, I.E. SUNLIGHT,  WEATHER RESISTANCE  LIGHTWEIGHT THEY  IDEAL FOR COVERING TIMBER STOCK AND BUILDING MATERIALS,  THOUGH THEY ARE PRIMARILY USED FOR COVERING  GENERAL PURPOSE GOODS IN ROAD TRANSPORT. PVC TARPAULINS
 
SPECIFICATIONS
POLY TARPS PE COATING ON NYLON OR PET FABRIC PE FILM LAMINATION (BOTH SIDES) ON PE FABRIC TWO TYPES READYMADE OF DESIRED SIZE POLYTARP ROLLS  BOTH TYPES REINFORCED WITH EYELETS
CHARACTERISTICS ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],POLY TARPS ARE USUALLY THE LEAST EXPENSIVE TYPE OF TARPS AND MOST WIDELY USED.
LDPE OR HDPE FILMS ARE USED FOR BOTH SIDE LAMINATION OF PE FABRICS TO PRODUCE POLY TARP.  THE THICKNESS OF THE LAMINATION FILM VARIES FROM 40 MICRONS TO 1500 MICRONS  WIDTH FROM 1 M TO 13.5 M.  LAMINATION  FILM  FOR POLY TARP
LAMINATION FILM CHARACTERISTICS  ,[object Object],[object Object],[object Object],[object Object],[object Object]
CONTAINS NO PLASTICISER AND DO NOT BECOME BRITTLE WITH TIME AND USE.  RESISTANT TO ULTRA-VIOLET RAYS  LIGHT WEIGHT  EASY OF HANDLING & TRANSPORTATION. WATER PROOF, DUE TO WHICH IT IS IMPERMEABLE TO LIQUIDS AND IS UNAFFECTED BY HUMIDITY.

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Types and Applications of Industrial Tarps

  • 1. TARPAULINS: TYPES AND INDUSTRIAL APPLICATIONS Prof. R.B . CHAVAN Former Professor, IIT Delhi Consultant MGIRI, Wardha
  • 2.
  • 3. DEFINITION COMBINATION OF WORDS TAR: TARRED CANVAS PALLING: FABRIC USED TO COVER OBJECTS ON SHIP ALSO CALLED TARP
  • 4. FEATURES THICK CANVAS FABRIC SHEET OF COTTON, COTTON/PET, SYNTHETIC FIBRE FABRIC PET, NYLON, PVC, PE, PP TARPS OFTEN HAVE REINFORCED EYELETS AT THE CORNERS AND ALONG THE SIDES TO FORM ATTACHMENT POINTS FOR ROPE , A LLOWING THEM TO BE TIED DOWN OR SUSPENDED.
  • 5. WATER RESISTANT, FIRE PROOF, ROT RESISTANT UV PROTECTION A) DESIRABLE PROPERTIES ACHIEVED BY SUITABLE COATING: PVC, OTHER HYDROPHOBIC RESINS LIKE PE, PP ETC. ON SYNTHITIC FIBRE FABRICS B) FINISH APPLICATION USUALLY PAD-DRY-CURE TECHNIQUE MAIN APPLICATION FOR COTTON AND COTTON/PET BLENDED TARPAULINS.
  • 6. CLASSIFICATION OF TECHNICAL TEXTILE the range of technical textiles is very large. In the present article it is proposed to discuss a few aspects of the technical textiles or the industrial fabrics falling in the category of tarpaulins.
  • 7. APPLICATIONS AREAS under lays for fertilizers, sugar, tea, coffee and other products. low cost huts, storage bins, mulching, fumigation covers/tents, green houses, mushroom cultivation and other areas. Lining of canals, watercourses, in order to stop seepage losses Agriculture Food grain covers Irrigation APPLICATIONS Industries / Sectors
  • 8. Silkworm trays, lining of industrial tanks, , machinery wrapping, heavy duty sacks Misc. Water proofing/damp proofing of all types of roofs, flooring and under ground structures and construction site dwellings/materials storage tents. Civil Construction Work: Lining of fish ponds/reservoirs Fisheries APPLICATIONS Industries / Sectors
  • 9. Underlay for carpets, table covers, scooter covers, etc. Household: Covers for football Underlay for runway, tents, ammunition dumps, bunker -lining, tank and gun grounds, cricket pitches, tennis courts, tracks pools. Sports: Defence
  • 10. TENSILE STRENGTH TESTER IMPACT TESTER MFI TESTER LEAK DETECTION TESTER QA THROUGH TESTING
  • 11. CHEMICAL ANALYSER ENVIRONMENT CRACK TESTER DENSITY TESTER OPACITY TESTER CARBON BLACK CONTENT TESTER CARBON BLACK DISPERSION TESTER
  • 12. GLOSS METER HAZE METER COEFFICIENT OF FRICTION TESTER PIN HOLE DETECTOR
  • 13. Cotton Cotton/PET blends Polyester Nylon HDPE/LDPE PP PVC Fibres used
  • 14.
  • 15. COTTON AND COTTON/PET TARPAULINS SPECIFICATIONS COTTON Warp 88-175 Weft 60-110 Tear strength (N) Warp 980-2190 Weft 590-1860 Breaking strain (N/50mm) Oz/sq yd 7.4-15 gm/sq m 251-610 Weight Plain Weave Cotton 100% Composition
  • 16. COTTON/PET Plain/Rib-stop Weave Warp 175-885 Weft 105-665 Tear strength (N) Warp 1620-3390 Weft 410-2715 Breaking strain (N/50mm) Oz/sq yd 8-18 gm/sq m 203-610 Weight Polyester staple 52% Cotton 48% Composition
  • 17. TOPICAL FINISHES WATER RESISTANCE FIRE RESISTANCE MICROBIAL RESISTANCE UV RESISTANT
  • 18. WATER RESISTANCE 1. Wax dispersions free of metal ions 2: Metallic salts and soaps 3: Wax dispersions containing Zirconium salts 4. Pyrdinium compounds. 5. Silicones 6: Flurochemicals 1-4 TEMPORARY FINISH 5-6 DURABLE FINISH SEVERAL TRADE PRODUCTS ARE AVAILABLE
  • 19. FLAME RETARDANT FINISH 1. HALOGENATED BROMINATED FLAME RETARDANTS CHLORINATED FLAME RETARDANTS 2. ORGANO PHOSPHOROUS PHOSPHATE ESTER SUCH AS TRI PHENYL PHOSPHATE 3. NITROGEN-CONTAINING FLAME RETARDANTS 4. INORGANIC FLAME RETARDANTS .
  • 20.
  • 21. UV PROTECTION DERIVATIVES OF O- HYDROXYL BENZOPHENONES, O– HYDROXYPHENYLTRIAZES, O –HYDROXY PHENYL HYDRAZINES.
  • 22. PVC COATING OVER A BASE CLOTH OF NYLON OR POLYESTER. ROT-PROOF AND WATERPROOF, LESS SUSCEPTIBLE TO DAMAGE FROM ULTRA-VIOLET RAYS, I.E. SUNLIGHT, WEATHER RESISTANCE LIGHTWEIGHT THEY IDEAL FOR COVERING TIMBER STOCK AND BUILDING MATERIALS, THOUGH THEY ARE PRIMARILY USED FOR COVERING GENERAL PURPOSE GOODS IN ROAD TRANSPORT. PVC TARPAULINS
  • 23.  
  • 25. POLY TARPS PE COATING ON NYLON OR PET FABRIC PE FILM LAMINATION (BOTH SIDES) ON PE FABRIC TWO TYPES READYMADE OF DESIRED SIZE POLYTARP ROLLS BOTH TYPES REINFORCED WITH EYELETS
  • 26.
  • 27. LDPE OR HDPE FILMS ARE USED FOR BOTH SIDE LAMINATION OF PE FABRICS TO PRODUCE POLY TARP. THE THICKNESS OF THE LAMINATION FILM VARIES FROM 40 MICRONS TO 1500 MICRONS WIDTH FROM 1 M TO 13.5 M. LAMINATION FILM FOR POLY TARP
  • 28.
  • 29. CONTAINS NO PLASTICISER AND DO NOT BECOME BRITTLE WITH TIME AND USE. RESISTANT TO ULTRA-VIOLET RAYS LIGHT WEIGHT EASY OF HANDLING & TRANSPORTATION. WATER PROOF, DUE TO WHICH IT IS IMPERMEABLE TO LIQUIDS AND IS UNAFFECTED BY HUMIDITY.