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High Performance
FibreSayantan Raha (MFT)
DIFFERENCE BETWEEN GENERAL FIBRES AND
HIGH PERFORMANCE & TEMPERATURE
RESISTANT FIBRES:
1. General fibers can be used for human wearing clothing because, it gives
COMFORT to human body. High performance fibres does’t giving comfort
to body but it protects body from accident of bullet type material.
2. The use of cotton & other fibres do not have capability to used in
INDUSRIAL APPLICATIONS.
3. General fibres do not having enough TENSILE STRENGTH to handle high
load, thus H.P. fibres which have this property are used.
4. General fibres do not have HIGH ABBRASION RESISTANCE
power than High Performance fibres.
What are High Performance Fibres
• H.P. fibres are the fibres which have which have high strength, temperature
resistance, good flexibility, light weight, fine diameter & durability etc.
Qualities are used mainly for technical textile purpose.
• H.P. fibres are available in various type of forms –
1. Staple fibres
2. Chopped fibres.
3. Monofilament.
4. Multifilament.
Different types of H.P. fibres
• Para aramid – 1. Nomex, 2. teijinconex.
• Meta aramid – 1. Kevler, 2. Twaron, 3. Technora.
• Fluoro carbon fibre – 1. Teflon, 2. Toyoflon.
• PPS – 1. Ryton, 2. Procon.
• Melamine – 1. Basofil.
• PBO – 1. Zylon.
• PBI – 1. PBI.
• Polyamide – 1. P-84.
• Carbon fibre – 1. Pan based, 2. Pitch based.
• Glass fibre – 1. A, 2. C, 3. E, 4. AE.
• HDPE – 1. Spectra, 2. Dyneema.
Para-aramid
• KEVLAR
• TWARON
• TECHNORA
• Kevler developed in – 1960
• Developed by – Dupont
• Material used to produce – Poly-para-phenylene
tereph-thal-amide.
• Applications – Ropes & cables.
Properties Value
TENACITY G/DE 22-26
MODULUS G/DE 460-1100
ELONGATION (%) 2.4-4.4
OPERATING TEMPERATURE 3750F
LIMITING OXYGEN INDEX 25-28
CHEMICAL RESISTANCE MILD-GOOD
Meta-aramid
 NOMEX
 TEIJINCONEX
 TEIJINCONEX HT
• Nomex developed in – 1960
• Developed by – Dupont
• Material used to produce – The Monomers M-phenylene diamine & iso
phthaloyl chloride.
• Applications – Fireproof / resistance fabric, electrical laminate such as
circuit boards.
Properties Value
TENACITY G/DE 3.8-7.2
ELONGATION (%) 25-40
LIMITING OXYGEN INDEX 30
CHEMICAL RESISTANCE MILD-GOOD
OPERATING TEMPERATURE 4000 F
Fluorocarbon Fibres (PTFE)
 TEFLON
 TOYOFLON
• Teflon developed in – 1965
• Developed by – Dupont
• Material used to produce – Poly-tetra-fluoro-ethelyne.
• Applications – Battery separations, Coating applications.
Properties Value
TENACITYG/DE 2
ELONGATION (%) 25
LIMITING OXYGEN INDEX 95
CHEMICAL RESISTANCE EXCELLENT
FRICTION COEFFICIENT 0.2
OPERATING TEMPERATURE 5000F
PPS
 RYTON®
 PROCON®
 TORAYPPS
• Ryton developed in – 1981
• Developed by – Amooco
• Material used to produce – Poly-Phenylene-Sulfide.
• Applications – Hot gas filtration.
Properties Value
TENACITY G/DE 3.5-4.5
ELONGATION (%) 32-49
LIMITING OXYGEN INDEX 34
CHEMICAL RESISTANCE VERY GOOD
OPERATING TEMPERATURE 5000F
PBO
• ZYLON®
• ZYLON developed in – 1980
• Developed by – TOYOBO
• Material used to produce – Poly-phenylene-benzo-bisoxazole.
• Applications – Sewing thread, ropes & cables, sporting goods, thermal
shields.
Properties Value
TENACITYG/DE 42
ELONGATION (%) 3.5
LIMITING OXYGEN INDEX 68
CHEMICAL RESISTANCE MILD GOOD
MODULUS G/DE 1300
OPERATING TEMPERATURE 550-6000 F
MELAMINE
• BASOFIL®
• ZYLON developed in – 1980
• Developed by – BASF
• Applications – Thermal insulation, safety, hot gas filtration etc.
Properties Value
TENACITY G/DE 2.0
ELONGATION (%) 18
LIMITING OXYGEN INDEX 32
CHEMICAL RESISTANCE MILD GOOD
OPERATING TEMPERATURE 4000F
CARBON FIBRES
• PAN(POLYACRYLONITRILE)
• PITCH BASE
• PAN based developed in – 1969
• Developed by – W.JOHNSON
• Material used to produced - POLYACRYLONITRILE
• Applications – Aircrafts & Aerospace.
Properties Value
TENACITY G/DE 18-70
MODULUS G/DE 1640-3850
ELONGATION (%) 0.4-2.4
OPERATION TEMPERATURE 570-1000
CARBON FIBRES
• PAN(POLYACRYLONITRILE)
• PITCH BASE
• Pitch based developed in – 1971
• Developed by – W.WATTAND & L.N.PHILLIPS.
• Material used to produced – Graphite powder.
• Applications – Filtration & rubber.
Properties Value
TENACITY G/DE 14-30
MODULUS G/DE 1000-5850
ELONGATION (%) 0.2-1.3
OPERATION TEMPERATURE 570-1000
GLASS FIBRES
• E-GLASS –
• Material used to produced – Aluminum oxide.
• Applications – Filtration, Aircrafts, aerospace.
Properties Value
TENSILE STRENGTH G/DE 35
MODULUS G/DE 524
ELONGATION (%) 4.8
REFRACTIVE INDEX 1.547
DENSITY G/CM3 2.57
GLASS FIBRES
• AR-GLASS –
• Material used to produced – SILICON DIOXIDE, CALCIUM OXIDE.
• Applications – Automotive part, alkali resistance.
Properties Value
TENSILE STRENGTH G/DE 46
MODULUS G/DE 1250
ELONGATION (%) 2
REFRACTIVE INDEX 1.561
DENSITY G/CM3 2.68
GLASS FIBRES
• S-GLASS –
• Material used to produced – BARON OXIDE.
Properties Value
TENSILE STRENGTH G/DE 35
MODULUS G/DE 620
ELONGATION (%) 5.4
REFRACTIVE INDEX --
DENSITY G/CM3 2.46
HIGH DENSITY POLYETYLENE (HDPE)
• SPECTRA®
• DYNEEMA
• SPECTRA developed by- Honeywell.
• Applications – Marine ropes & cordage, safety & protective products.
Properties Value
TENACITY G/DE 30
ELONGATION (%) 3.0
LIMITING OXYGEN INDEX 250
CHEMICAL RESISTANCE 1400
OPERATING TEMPERATURE EXCELLENT

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High performance fibre

  • 2. DIFFERENCE BETWEEN GENERAL FIBRES AND HIGH PERFORMANCE & TEMPERATURE RESISTANT FIBRES: 1. General fibers can be used for human wearing clothing because, it gives COMFORT to human body. High performance fibres does’t giving comfort to body but it protects body from accident of bullet type material. 2. The use of cotton & other fibres do not have capability to used in INDUSRIAL APPLICATIONS. 3. General fibres do not having enough TENSILE STRENGTH to handle high load, thus H.P. fibres which have this property are used. 4. General fibres do not have HIGH ABBRASION RESISTANCE power than High Performance fibres.
  • 3. What are High Performance Fibres • H.P. fibres are the fibres which have which have high strength, temperature resistance, good flexibility, light weight, fine diameter & durability etc. Qualities are used mainly for technical textile purpose. • H.P. fibres are available in various type of forms – 1. Staple fibres 2. Chopped fibres. 3. Monofilament. 4. Multifilament.
  • 4. Different types of H.P. fibres • Para aramid – 1. Nomex, 2. teijinconex. • Meta aramid – 1. Kevler, 2. Twaron, 3. Technora. • Fluoro carbon fibre – 1. Teflon, 2. Toyoflon. • PPS – 1. Ryton, 2. Procon. • Melamine – 1. Basofil. • PBO – 1. Zylon. • PBI – 1. PBI. • Polyamide – 1. P-84. • Carbon fibre – 1. Pan based, 2. Pitch based. • Glass fibre – 1. A, 2. C, 3. E, 4. AE. • HDPE – 1. Spectra, 2. Dyneema.
  • 5. Para-aramid • KEVLAR • TWARON • TECHNORA • Kevler developed in – 1960 • Developed by – Dupont • Material used to produce – Poly-para-phenylene tereph-thal-amide. • Applications – Ropes & cables. Properties Value TENACITY G/DE 22-26 MODULUS G/DE 460-1100 ELONGATION (%) 2.4-4.4 OPERATING TEMPERATURE 3750F LIMITING OXYGEN INDEX 25-28 CHEMICAL RESISTANCE MILD-GOOD
  • 6. Meta-aramid  NOMEX  TEIJINCONEX  TEIJINCONEX HT • Nomex developed in – 1960 • Developed by – Dupont • Material used to produce – The Monomers M-phenylene diamine & iso phthaloyl chloride. • Applications – Fireproof / resistance fabric, electrical laminate such as circuit boards. Properties Value TENACITY G/DE 3.8-7.2 ELONGATION (%) 25-40 LIMITING OXYGEN INDEX 30 CHEMICAL RESISTANCE MILD-GOOD OPERATING TEMPERATURE 4000 F
  • 7. Fluorocarbon Fibres (PTFE)  TEFLON  TOYOFLON • Teflon developed in – 1965 • Developed by – Dupont • Material used to produce – Poly-tetra-fluoro-ethelyne. • Applications – Battery separations, Coating applications. Properties Value TENACITYG/DE 2 ELONGATION (%) 25 LIMITING OXYGEN INDEX 95 CHEMICAL RESISTANCE EXCELLENT FRICTION COEFFICIENT 0.2 OPERATING TEMPERATURE 5000F
  • 8. PPS  RYTON®  PROCON®  TORAYPPS • Ryton developed in – 1981 • Developed by – Amooco • Material used to produce – Poly-Phenylene-Sulfide. • Applications – Hot gas filtration. Properties Value TENACITY G/DE 3.5-4.5 ELONGATION (%) 32-49 LIMITING OXYGEN INDEX 34 CHEMICAL RESISTANCE VERY GOOD OPERATING TEMPERATURE 5000F
  • 9. PBO • ZYLON® • ZYLON developed in – 1980 • Developed by – TOYOBO • Material used to produce – Poly-phenylene-benzo-bisoxazole. • Applications – Sewing thread, ropes & cables, sporting goods, thermal shields. Properties Value TENACITYG/DE 42 ELONGATION (%) 3.5 LIMITING OXYGEN INDEX 68 CHEMICAL RESISTANCE MILD GOOD MODULUS G/DE 1300 OPERATING TEMPERATURE 550-6000 F
  • 10. MELAMINE • BASOFIL® • ZYLON developed in – 1980 • Developed by – BASF • Applications – Thermal insulation, safety, hot gas filtration etc. Properties Value TENACITY G/DE 2.0 ELONGATION (%) 18 LIMITING OXYGEN INDEX 32 CHEMICAL RESISTANCE MILD GOOD OPERATING TEMPERATURE 4000F
  • 11. CARBON FIBRES • PAN(POLYACRYLONITRILE) • PITCH BASE • PAN based developed in – 1969 • Developed by – W.JOHNSON • Material used to produced - POLYACRYLONITRILE • Applications – Aircrafts & Aerospace. Properties Value TENACITY G/DE 18-70 MODULUS G/DE 1640-3850 ELONGATION (%) 0.4-2.4 OPERATION TEMPERATURE 570-1000
  • 12. CARBON FIBRES • PAN(POLYACRYLONITRILE) • PITCH BASE • Pitch based developed in – 1971 • Developed by – W.WATTAND & L.N.PHILLIPS. • Material used to produced – Graphite powder. • Applications – Filtration & rubber. Properties Value TENACITY G/DE 14-30 MODULUS G/DE 1000-5850 ELONGATION (%) 0.2-1.3 OPERATION TEMPERATURE 570-1000
  • 13. GLASS FIBRES • E-GLASS – • Material used to produced – Aluminum oxide. • Applications – Filtration, Aircrafts, aerospace. Properties Value TENSILE STRENGTH G/DE 35 MODULUS G/DE 524 ELONGATION (%) 4.8 REFRACTIVE INDEX 1.547 DENSITY G/CM3 2.57
  • 14. GLASS FIBRES • AR-GLASS – • Material used to produced – SILICON DIOXIDE, CALCIUM OXIDE. • Applications – Automotive part, alkali resistance. Properties Value TENSILE STRENGTH G/DE 46 MODULUS G/DE 1250 ELONGATION (%) 2 REFRACTIVE INDEX 1.561 DENSITY G/CM3 2.68
  • 15. GLASS FIBRES • S-GLASS – • Material used to produced – BARON OXIDE. Properties Value TENSILE STRENGTH G/DE 35 MODULUS G/DE 620 ELONGATION (%) 5.4 REFRACTIVE INDEX -- DENSITY G/CM3 2.46
  • 16. HIGH DENSITY POLYETYLENE (HDPE) • SPECTRA® • DYNEEMA • SPECTRA developed by- Honeywell. • Applications – Marine ropes & cordage, safety & protective products. Properties Value TENACITY G/DE 30 ELONGATION (%) 3.0 LIMITING OXYGEN INDEX 250 CHEMICAL RESISTANCE 1400 OPERATING TEMPERATURE EXCELLENT