H.P. fibres are the fibres which have which have high strength, temperature resistance, good flexibility, light weight, fine diameter & durability etc. Qualities are used mainly for technical textile purpose.
2. DIFFERENCE BETWEEN GENERAL FIBRES AND
HIGH PERFORMANCE & TEMPERATURE
RESISTANT FIBRES:
1. General fibers can be used for human wearing clothing because, it gives
COMFORT to human body. High performance fibres does’t giving comfort
to body but it protects body from accident of bullet type material.
2. The use of cotton & other fibres do not have capability to used in
INDUSRIAL APPLICATIONS.
3. General fibres do not having enough TENSILE STRENGTH to handle high
load, thus H.P. fibres which have this property are used.
4. General fibres do not have HIGH ABBRASION RESISTANCE
power than High Performance fibres.
3. What are High Performance Fibres
• H.P. fibres are the fibres which have which have high strength, temperature
resistance, good flexibility, light weight, fine diameter & durability etc.
Qualities are used mainly for technical textile purpose.
• H.P. fibres are available in various type of forms –
1. Staple fibres
2. Chopped fibres.
3. Monofilament.
4. Multifilament.
5. Para-aramid
• KEVLAR
• TWARON
• TECHNORA
• Kevler developed in – 1960
• Developed by – Dupont
• Material used to produce – Poly-para-phenylene
tereph-thal-amide.
• Applications – Ropes & cables.
Properties Value
TENACITY G/DE 22-26
MODULUS G/DE 460-1100
ELONGATION (%) 2.4-4.4
OPERATING TEMPERATURE 3750F
LIMITING OXYGEN INDEX 25-28
CHEMICAL RESISTANCE MILD-GOOD
6. Meta-aramid
NOMEX
TEIJINCONEX
TEIJINCONEX HT
• Nomex developed in – 1960
• Developed by – Dupont
• Material used to produce – The Monomers M-phenylene diamine & iso
phthaloyl chloride.
• Applications – Fireproof / resistance fabric, electrical laminate such as
circuit boards.
Properties Value
TENACITY G/DE 3.8-7.2
ELONGATION (%) 25-40
LIMITING OXYGEN INDEX 30
CHEMICAL RESISTANCE MILD-GOOD
OPERATING TEMPERATURE 4000 F
7. Fluorocarbon Fibres (PTFE)
TEFLON
TOYOFLON
• Teflon developed in – 1965
• Developed by – Dupont
• Material used to produce – Poly-tetra-fluoro-ethelyne.
• Applications – Battery separations, Coating applications.
Properties Value
TENACITYG/DE 2
ELONGATION (%) 25
LIMITING OXYGEN INDEX 95
CHEMICAL RESISTANCE EXCELLENT
FRICTION COEFFICIENT 0.2
OPERATING TEMPERATURE 5000F
8. PPS
RYTON®
PROCON®
TORAYPPS
• Ryton developed in – 1981
• Developed by – Amooco
• Material used to produce – Poly-Phenylene-Sulfide.
• Applications – Hot gas filtration.
Properties Value
TENACITY G/DE 3.5-4.5
ELONGATION (%) 32-49
LIMITING OXYGEN INDEX 34
CHEMICAL RESISTANCE VERY GOOD
OPERATING TEMPERATURE 5000F
9. PBO
• ZYLON®
• ZYLON developed in – 1980
• Developed by – TOYOBO
• Material used to produce – Poly-phenylene-benzo-bisoxazole.
• Applications – Sewing thread, ropes & cables, sporting goods, thermal
shields.
Properties Value
TENACITYG/DE 42
ELONGATION (%) 3.5
LIMITING OXYGEN INDEX 68
CHEMICAL RESISTANCE MILD GOOD
MODULUS G/DE 1300
OPERATING TEMPERATURE 550-6000 F
10. MELAMINE
• BASOFIL®
• ZYLON developed in – 1980
• Developed by – BASF
• Applications – Thermal insulation, safety, hot gas filtration etc.
Properties Value
TENACITY G/DE 2.0
ELONGATION (%) 18
LIMITING OXYGEN INDEX 32
CHEMICAL RESISTANCE MILD GOOD
OPERATING TEMPERATURE 4000F
11. CARBON FIBRES
• PAN(POLYACRYLONITRILE)
• PITCH BASE
• PAN based developed in – 1969
• Developed by – W.JOHNSON
• Material used to produced - POLYACRYLONITRILE
• Applications – Aircrafts & Aerospace.
Properties Value
TENACITY G/DE 18-70
MODULUS G/DE 1640-3850
ELONGATION (%) 0.4-2.4
OPERATION TEMPERATURE 570-1000
12. CARBON FIBRES
• PAN(POLYACRYLONITRILE)
• PITCH BASE
• Pitch based developed in – 1971
• Developed by – W.WATTAND & L.N.PHILLIPS.
• Material used to produced – Graphite powder.
• Applications – Filtration & rubber.
Properties Value
TENACITY G/DE 14-30
MODULUS G/DE 1000-5850
ELONGATION (%) 0.2-1.3
OPERATION TEMPERATURE 570-1000
13. GLASS FIBRES
• E-GLASS –
• Material used to produced – Aluminum oxide.
• Applications – Filtration, Aircrafts, aerospace.
Properties Value
TENSILE STRENGTH G/DE 35
MODULUS G/DE 524
ELONGATION (%) 4.8
REFRACTIVE INDEX 1.547
DENSITY G/CM3 2.57
14. GLASS FIBRES
• AR-GLASS –
• Material used to produced – SILICON DIOXIDE, CALCIUM OXIDE.
• Applications – Automotive part, alkali resistance.
Properties Value
TENSILE STRENGTH G/DE 46
MODULUS G/DE 1250
ELONGATION (%) 2
REFRACTIVE INDEX 1.561
DENSITY G/CM3 2.68
15. GLASS FIBRES
• S-GLASS –
• Material used to produced – BARON OXIDE.
Properties Value
TENSILE STRENGTH G/DE 35
MODULUS G/DE 620
ELONGATION (%) 5.4
REFRACTIVE INDEX --
DENSITY G/CM3 2.46
16. HIGH DENSITY POLYETYLENE (HDPE)
• SPECTRA®
• DYNEEMA
• SPECTRA developed by- Honeywell.
• Applications – Marine ropes & cordage, safety & protective products.
Properties Value
TENACITY G/DE 30
ELONGATION (%) 3.0
LIMITING OXYGEN INDEX 250
CHEMICAL RESISTANCE 1400
OPERATING TEMPERATURE EXCELLENT