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Computer-Aided Design
       Chapter 7
Computer-Aided Design (CAD)
Use of computer systems to assist
in the creation, modification,
analysis, and optimization of a
design
Typical tools:
   Tolerance analysis

    Mass property calculations

    Finite-element modeling and
    visualization
Defines the geometry of the design
Computer-Aided Manufacturing
           (CAM)
Use of computer systems to
plan, manage, and control
manufacturing operations
Direct or indirect computer
interface with the plant’s
production resources
Numerical control of machine
tools
Programming of robots
Computer-Aided Engineering
          (CAE)
           Use of computer systems to
           analyze CAD geometry
           Allows designer to simulate
           and study how the product
           will behave, allowing for
           optimization
           Finite-element method
           (FEM)
              Divides model into
               interconnected elements
              Solves continuous field
               problems
Computer-Aided Design Process
Two types of activities: synthesis and
analysis
Synthesis is largely qualitative and hard to
capture on computer
Analysis can be greatly enhanced with
computers
Once analysis is complete, design
evaluation- rapid prototyping
Software packages for design optimization
Components of CAD/CAM/CAE
         Systems
         Major component is hardware
         and software allowing shape
         manipulation
         Hardware includes graphic
         devices and their peripherals
         for input and output
         operations
         Software includes packages
         that manipulate or analyze
         shapes according to user
         interaction
Components of CAD/CAM/CAE
         Systems
Hardware Components
Graphic device is composed of a display
processing unit, a display device, and one or
more input devices
Input devices:
   Mouse
   Space ball

    Data tablet with a puck or stylus

    Keyboard
Output Devices:
   Plotters
   Color laser printers
Hardware Configuration #1
Hardware Configuration #1
 Requires a big initial
    investment for
hardware and software
                          Slow system response
                                  times


   Maintenance of
    mainframe is
     expensive            Updating operating
                          systems is difficult
Hardware Configuration #2
Hardware Configuration #2

                          Widely used; trend
       Engineering
                         toward distributed
workstations connected
                             computing
    in a networked
      environment


                         Initial investment is
  User can choose           smaller than
    appropriate           configuration #1
workstation on a task
   by task basis
Hardware Configuration #3

  Popular with              Same as the second,
small companies              except engineering
                          workstations are replaced
                           by personal computers
                         running Microsoft Windows

Popular with companies
whose main purpose is         Distinction between
 to generate drawings        configurations 2 and 3
       with their             becoming blurred as
CAD/CAM/CAE systems           personal computers
                                     evolve
Software Components
CAD software allows the designer to
create and manipulate a shape
interactively and store it
CAM software plans, manages and
controls the operations of a manufacturing
site
CAE software analyzes design geometry,
allowing designer to study product
behavior
Windows-Based CAD Systems
User interface is similar to Windows
Employs component technology, in which
best key software elements are selected
from among available software
Use object-oriented technology, which
modularizes the program
Capable of either parametric or variational
modeling
Internet support
Rapid Prototyping
                         Layer by layer fabrication of
                         three-dimensional physical
                         models from CAD
                         Fast and inexpensive
                         alternative for producing
                         prototypes and functional
                         models
Rapid Prototyping has surgical applications
                         Build parts in thin layers
                         Minimum operation time;
                         typically runs unattended
Medical Modeling - Zcorp
Rapid Prototyping Cycle
Rapid Prototyping Cycle
.STL is standard file format
for all U.S. rapid
prototyping systems
Preprocessing prepares
.STL file for various rapid
prototyping systems
Build process can last
from a few hours to
several days
Post processing: removal
of part from machine,
support removal, sanding
Rapid Prototyping Process (Damvig
                 )
             “A computer-controlled laser beam
             is scanned across the surface of a
             vat of liquid photopolymer,
             instantly solidifying the liquid at
             each point of contact. Using data
             generated from a CAD file,
             individual cross-sections of the
             three-dimensional geometry are
             solidified in turn to build up a solid
             part layer by layer. In this way
             even highly complex geometries
             can be built in a few hours without
             requiring any tools. “
Computer aided design

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Computer aided design

  • 2.
  • 3. Computer-Aided Design (CAD) Use of computer systems to assist in the creation, modification, analysis, and optimization of a design Typical tools:  Tolerance analysis  Mass property calculations  Finite-element modeling and visualization Defines the geometry of the design
  • 4. Computer-Aided Manufacturing (CAM) Use of computer systems to plan, manage, and control manufacturing operations Direct or indirect computer interface with the plant’s production resources Numerical control of machine tools Programming of robots
  • 5. Computer-Aided Engineering (CAE) Use of computer systems to analyze CAD geometry Allows designer to simulate and study how the product will behave, allowing for optimization Finite-element method (FEM)  Divides model into interconnected elements  Solves continuous field problems
  • 6. Computer-Aided Design Process Two types of activities: synthesis and analysis Synthesis is largely qualitative and hard to capture on computer Analysis can be greatly enhanced with computers Once analysis is complete, design evaluation- rapid prototyping Software packages for design optimization
  • 7. Components of CAD/CAM/CAE Systems Major component is hardware and software allowing shape manipulation Hardware includes graphic devices and their peripherals for input and output operations Software includes packages that manipulate or analyze shapes according to user interaction
  • 9. Hardware Components Graphic device is composed of a display processing unit, a display device, and one or more input devices Input devices:  Mouse  Space ball  Data tablet with a puck or stylus  Keyboard Output Devices:  Plotters  Color laser printers
  • 11. Hardware Configuration #1 Requires a big initial investment for hardware and software Slow system response times Maintenance of mainframe is expensive Updating operating systems is difficult
  • 13. Hardware Configuration #2 Widely used; trend Engineering toward distributed workstations connected computing in a networked environment Initial investment is User can choose smaller than appropriate configuration #1 workstation on a task by task basis
  • 14. Hardware Configuration #3 Popular with Same as the second, small companies except engineering workstations are replaced by personal computers running Microsoft Windows Popular with companies whose main purpose is Distinction between to generate drawings configurations 2 and 3 with their becoming blurred as CAD/CAM/CAE systems personal computers evolve
  • 15. Software Components CAD software allows the designer to create and manipulate a shape interactively and store it CAM software plans, manages and controls the operations of a manufacturing site CAE software analyzes design geometry, allowing designer to study product behavior
  • 16. Windows-Based CAD Systems User interface is similar to Windows Employs component technology, in which best key software elements are selected from among available software Use object-oriented technology, which modularizes the program Capable of either parametric or variational modeling Internet support
  • 17. Rapid Prototyping Layer by layer fabrication of three-dimensional physical models from CAD Fast and inexpensive alternative for producing prototypes and functional models Rapid Prototyping has surgical applications Build parts in thin layers Minimum operation time; typically runs unattended
  • 20. Rapid Prototyping Cycle .STL is standard file format for all U.S. rapid prototyping systems Preprocessing prepares .STL file for various rapid prototyping systems Build process can last from a few hours to several days Post processing: removal of part from machine, support removal, sanding
  • 21. Rapid Prototyping Process (Damvig ) “A computer-controlled laser beam is scanned across the surface of a vat of liquid photopolymer, instantly solidifying the liquid at each point of contact. Using data generated from a CAD file, individual cross-sections of the three-dimensional geometry are solidified in turn to build up a solid part layer by layer. In this way even highly complex geometries can be built in a few hours without requiring any tools. “

Editor's Notes

  1. Original author: Paul King Presentation modified by: Karen Schuyler
  2. Picture from: http://www.engr.uconn.edu/~ewebhk/buttons/cad/cad.jpg
  3. Image from: http://www.nvision3d.com/images/toolpath%5B1%5D.gif
  4. Image from: www.sgi.com/fun/gallery/ images/cae.jpg
  5. Image from: http://www.dal.ca/~rwarner/images/cae.gif
  6. Mouse from: http://www.demonatthus.net/focus/images/mouse.jpg Keyboard from: www.igmdesign.com/studio/ 4/phonedata/keyboard.jpg Plotter from: thenew.hp.com/.../eng/prodserv/ printing_multifunction.html
  7. Image from : http://www.engr.ncsu.edu/news/news_articles/harrysson.html
  8. Picture from: http://www.zcorp.com/industries/spotlight.asp?ID=12
  9. Image from: www.dal.ca/~rwarner/amg.htm
  10. Picture and text from: http://www.damvig.com/english/index.htm