1. TAN CHONG MOTOR ASSEMBLIES SDN. BHD. 1
AHMAD MUKHLIS ZULKIFLI
COMPANY SUPERVISORS :
RUSLAN JAAL
MOHD HARIS KAMARUDIN
UNIVERSITY SUPERVISORS :
MR. THE EWE THONG

2. TAN CHONG MOTOR ASSEMBLIES SDN. BHD. 2
• Tan Chong Motor Assemblies Sdn.Bhd. is
a leading vehicle assembly company in
Malaysia, incorporated in 1974.
• Situated on a 32 acre site in Jalan
Segambut, Kuala Lumpur.
• It handles the assembly of a range of
motor vehicles from passenger cars to
commercial vehicles and cars engines.
COMPANY BACKGROUND

3. TAN CHONG MOTOR ASSEMBLIES SDN. BHD. 3
HISTORY
1974 – start build up.
1976 – start operation.
– first car roll off (Datsun)
1977 – start production with truck diesel.
1993 – ISO 9002 Certificate by SIRIM,
– first assembly plant in South Asia
with this achievement

4. TAN CHONG MOTOR ASSEMBLIES SDN. BHD. 4
1.The four Discs represent
four major diverse
interest groups, namely:
• a. Shareholders
• b. Employees
• c. Suppliers
• d. Public and Customers
2.The position of the Discs
portrays the four corners
of the social economics
of the nation – north,
south, east and west –
to where our business
activities extend.
COMPANY LOGO

5. TAN CHONG MOTOR ASSEMBLIES SDN. BHD. 5
TRAINING PHASES
MOTION IMPROVEMENT ACTIVITY
KAIZEN FABRICATION PROCESS
OTSZ PICKING AREA TRANSFER TO
LOGISTIC

6. TAN CHONG MOTOR ASSEMBLIES SDN. BHD. 6
MOTION IMPROVEMENT ACTIVITY
BASIC CALCULATION
NET WORKING HOUR
TACT TIME
MANPOWER
MANPOWER EFFICIENCY
CONVEYOR SPEED
TIME STUDY
KAIZEN IDEA
COST SAVING
MOTION IMPROVEMENT
REPORT
Before Condition After condition

7. TAN CHONG MOTOR ASSEMBLIES SDN. BHD. 7
KAIZEN FABRICATION PROCESS
PROJECT 1

8. TAN CHONG MOTOR ASSEMBLIES SDN. BHD. 8
PROJECT 2
KAIZEN FABRICATION PROCESS

9. TAN CHONG MOTOR ASSEMBLIES SDN. BHD. 9
OTSZ PICKING AREA
TRANSFER TO LOGISTIC
Identify issues
&
kaizen plan
Plot future
state VSM
Identify the
area/space required
Study the case
&
parts arrangements
Plot current
state VSM
Confirm the loop parts
sequence vs case

10. TAN CHONG MOTOR ASSEMBLIES SDN. BHD. 10
Benefits
Expose with the working environment.
Applied the knowledge.
Build up self-confidence.
Encourage responsibility and commitment.
Practice the safety aspect.
Familiarize with the equipments, machined and tools used.
Expose and realize the problems.
Find if there any job opportunity when graduated.

11. TAN CHONG MOTOR ASSEMBLIES SDN. BHD. 11
Conclusion & Recommendation
Able to gain new knowledge
Knows the important of the communication and team
work skills
Obtained valuable skills and experiences
Should be placed in several departments
Provide the training for using all the tools

12. TAN CHONG MOTOR ASSEMBLIES SDN. BHD. 12
• Special thanks to :
Mr Andrew Lim Sin Chok
Mr Nelson Navin John Berer
Mr Mohd Haris Kamarudin
Mr. Ruslan Jaal
Mr Hazaimie Zakaria
Mr Najmulhuda Mohd Salleh
Mrs Shawaliza Ramly
Mr. Ahmad Lotfi Ulul-Azmi
Others
Acknowledgement