Nanostructured Lipid Carrier based Dry Powder Inhaler (DPI) of Anti TB drug.
1. DESIGN OF LIPID
PARTICULATE SYSTEM FOR
INFECTIOUS DISEASE
Presented by - Vipul A. Sansare.
Bombay College Of Pharmacy, Mumbai.
2. CONTENTS
1. Tuberculosis
2. Standardization and analytical method development
for Rifampicin (RIF)
3. Synthesis and characterization of ligand
4. Development and characterization of RIF loaded
nanostructured lipid carrier (NLCs)
5. Development and characterization of dried powder
for inhalation of RIF loaded NLCs
6. Summary and conclusion
7. References
8. Acknowledgements
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3. INTRODUCTION
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Tuberculosis :Mycobacterium tuberculosis
Oral/parenteral
administration
Nonspecific distribution in
human body
Dose related side effects
(hepatotoxicity, epigastric
pain)
Less amount of drug
accumulate in AM
high drug
concentration in
the lung
Target alveolar
macrophages
Noninvasive
Reduce dose
related side
effects
Survival of
TB bacteria
in AM
Entry of TB
bacteria in
AM
Inhibit
phagosome
lysosome
fusion
Inhibit
disruption
by
lysosomal
enzymes
Adapted in
environment
of AM
4. AIM AND OBJECTIVE
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Aim of the present study was to develop ligand conjugated RIF loaded
nanostructured lipid carrier (NLCs) based dry powder for inhalation and
their characterization.
1. Fabrication and characterization of RIF loaded NLCs for passive targeting to
infected alveolar macrophages.
2. Design and evaluation of ligand conjugated NLCs containing RIF for active
targeting to infected alveolar macrophages.
Fig. 1 Receptors on AM
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• A 5 mmol of stearyamine was dissolved in 15ml
ethanol and heated up to 700C.
• 5 mmol of D-Mannose was added with stirring
• The solution was stirred for 15 min at 700C. After 15
min the solution was allowed to cooled down to
400C.
• The solution was diluted with 35ml hexane.
• The obtained crystals were washed with 30ml
hexane and ethanol and collected by filtration at
room temperature.
Stearylamine
D-Mannose N-Octadecylmannopyranosylamine
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Fig. 3 IR spectrum of D-Mannose, Stearylamine and NODM
3398
2926
1638
1064
3331
2917
2849
1463
1606
2917
2850
3383
1465
1071
13. OPTIMIZATION OF RATIO OF SOLID LIPID TO LIQUID LIPID
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Ratio of stearic acid:
oleic acid
Presence of oil droplets on
filter paper
Result
5:5 Yes Not selected
6:4 Yes Not selected
7:3 Yes Not selected
8:2 No selected
9:1 No Not selected
Miscibility test
17. MODEL FOR PARTICLE SIZE 7/18/2018
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Parameter Experimental value Required value
Model F-value 16.97 -
Probability ˃ F for model 0.0001 ˂ 0.05
Probability ˃ F for factor A 0.0001 ˂ 0.1
Probability ˃ F for factor B 0.7840 ˂ 0.1
Probability ˃ F for factor C 0.0001 ˂ 0.1
Probability ˃ F for factor AC 0.5969 ˂ 0.1
Predicted R-square 0.8106 -
Adjusted R-square 0.7134 -
Adequate Precision 15.14 ˃ 4
Particle size = +481.34 +
15.72A + 0.7750B - 16.40C +
2.12AC
Fig.6 3-D, contour and
perturbation plot
18. MODEL FOR ENTRAPMENT EFFICIENCY (%) 7/18/2018
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Parameter Experimental value Required value
Model F-value 53.50 -
Probability ˃ F for model 0.0001 ˂ 0.05
Probability ˃ F for factor A 0.0001 ˂ 0.1
Probability ˃ F for factor B 0.0001 ˂ 0.1
Probability ˃ F for factor C 0.1079 ˂ 0.1
Probability ˃ F for factor AB 0.3481 ˂ 0.1
Probability ˃ F for factor AC 0.9559 ˂ 0.1
Probability ˃ F for factor BC 0.798 ˂ 0.1
Probability ˃ F for factor A2 0.134 ˂ 0.1
Probability ˃ F for factor B2 0.4991 ˂ 0.1
Probability ˃ F for factor C2 0.4362 ˂ 0.1
Predicted R-square 0.8406 -
Adjusted R-square 0.9672 -
Adequate Precision 28.104 ˃ 4
Entrapment efficiency = +55.10 + 6.91A +5.31B + 0.0325C + 0.57AB +
0.0325AC +0.15 BC -0.9363 A² - 0.3938B2 -0.4562C2
20. VALIDATION OF MODEL FOR PARTICLE SIZE
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Checkpoint
batch
Total lipid
(% w/v)
Lipid : drug
ratio
Surfactant
concentratio
n (% w/v)
Predicted
value (nm)
Observed
value (nm)
% Error
1 3 35 1.5 473.12 477.4 0.9046330
2 4 50 1.5 481.33 487.6 1.3026406
3 5 65 1.5 489.8 496.2 1.3066557
Fig.8 Validation of model for particle size
21. VALIDATION OF MODEL FOR ENTRAPMENT EFFICIENCY
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Checkpoint
batch
Total lipid
(% w/v)
Lipid : drug
ratio
Surfactant
concentration
(% w/v)
Predicted
value (%)
Observed
value (%)
% Error
1 3 35 1.5 48.69 50.19 2.98864316
2 4 50 1.5 54.958 55.16 0.3662074
3 5 65 1.5 61.384 62.23 1.35947292
Fig.9 Validation of model for entrapment efficiency
22. CHARACTERIZATION OF RIF NLCS
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Appearance: homogeneous and red in colour,
Particle Size and Polydispersity Index (PDI): using Zetasizer Nano ZS
(Malvern) 240.9 nm (PDI=0.135)
Zeta potential: - 43.3 mV
Entrapment efficiency: 52±0.88%.
Fig.10 Zeta potential of optimize formulation
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Feed rate 1ml/min
Atomization pressure 2 bars
Inlet temperature 105-110 0C
Outlet temperature 50-60 0C
Vacuum 135-140 mm of Hg
Product temperature 40-500C
Spray drying of RIF NLCs
Spray drier: Labaultima
Carrier: Mannitol
Antiadherent: L-Leucine
Lipid: carrier ratio: (1:2)
Table: Operating conditions for spray drying
Aggregation
Exhalation
(nano size)
Drawbacks of NLCs for pulmonary delivery
Sedimentation
25. PARTICLE SIZE AND ASSAY
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Particle Size and Polydispersity Index (PDI): using Zetasizer Nano ZS
(Malvern) 409.5nm, (PDI= 0.324)
Assay: using UV spectroscopy from three different locations of container.
91 ± 2.6 %.
Fig.11 Particle size of redispered spray dried NLCs
26. SURFACE MORPHOLOGY
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Scanning Electron Microscopy (Philips XL 30)
Flow properties
Compressibility index: 16.66
Hausners ratio: 1.2
Angle of repose: 29.360
Fig.12 SEM images of RIF, spray dried RIF NLCs
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Spray dried RIF NLCs
Total drug impinged (µg) 3000
Recovered dose (µg) 2746.063
Emitted dose(µg) 2667.15
FPD(µg) 1211.53
FPF (%) 44.1188
Dispersibility (%) 45.42414
MMAD (µm) 4.71
GSD 1.71
Fig.13 Comparative plot of % of RIF deposited on stages of ACI
29. IN–VITRO RIF RELEASE STUDY
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Apparatus Dissolution apparatus (Labindia)
Release medium Simulated lung fluid pH 7.4
Volume of release medium 150ml
Membrane
Dialysis membrane (13-14kD)
Temperature 37±0.50C
Stirring speed 50 rpm
Study duration 96 hours
Quantity of RIF Equivalent to 3mg of RIF (403.26mg)
Volume of aliquot 5ml
Time points
0,0.25, 0.5, 1, 2, 3, 4, 6, 8, 10, 24, 48, 72, 96
hours
0
10
20
30
40
50
60
70
80
90
0 20 40 60 80 100
%Cumulativerelease
Time (hours)
RIF NLCs
RIF
Fig.14 In-vitro release profile of RIF from NLCs
84.1±4.34% of RIF release
at the end of 96 hrs.
30. X-RAY DIFFRACTION
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30Fig.15 XRD diffractogram of mannitol, RIF, RIF
NLCs
2Ɵ values Intensity of peak for
RIF pure drug
Intensity of peak for
RIF NLCs with
conjugation
7 4376 1685
9.93 5939.7 No peak
11.13 13911.39 182
15.72 11176 No peak
19.94 13561.97 770
Bruker D8 Discover XRD analyzer
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• RIF NLCs for active targeting to AM were prepared using
stearic acid, oleic acid and tween 20 using melt
homogenization ultrasonication method. RIF NLCs were
converted into dry powder by spray drying.
• Spray dried RIF NLCs showed good redispersibility,
morphology, and flow properties.
• In-vitro lung deposition study showed RIF NLCs are suitable
for pulmonary drug delivery. In-vitro release study showed
sustained drug release of RIF from spray dried NLCs.
• Cell internalization studies are required to conform efficacy of
ligand conjugated RIF NLCs over non conjugated RIF NLCs.
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I am grateful to my research guide Dr. (Mrs) Ujwala A. Shinde, Associate
Professor of Pharmaceutics for her invaluable guidance, encouragement and
advice during the research work.
I express my gratitude to Dr. (Mrs) Mangal S. Nagarsenker, Dr.
(Mrs) Mala D. Menon, Dr. (Mrs) Namita D. Desai for allowing use of various
instruments and apparatuses.
I am grateful to Lupin Ltd. (Mumbai), CIRCOT (Mumbai), SAIF Punjab
University (Chandigarh), Kelkar Education Trust's Scientific Research
Centre (Mumbai), Dept. of Nanoscience (University of Mumbai), Bharti
Vidyapreeth College of Pharmacy, Diya Lab, Ambernath Organics Pvt. Ltd.
(Mumbai), MKR Laboratories