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Ar. Surashmie Kaalmegh
Associate Professor
BID ,LAD College , Nagpur
Material selection for a product or
furniture depends on …………..
 Performance
optimization
 Ease of
processing
 Material cost
 Premature risk /
failure
required from the
material . i.e.
product quality &
performance .
•••
••
Material selection is a process which is
performed to select the best materials which
may have the potential to perform well.
 Selection of materials is an important part of
industrial designs because the competition in
the market is heavy
 Failures arising from bad material selection
 Improper material selection affects the product
life which tends to get unpredictable.
Why ??????
Reducing wt.?
Reducing cost. ?.... Or … something else ?
Design is
increasingly
driven by the
objectives
of performance,
cost and
environmental
sensitivity.
All three, very
frequently, are
limited by
materials.
Advantages :
 Material Selection Ensures
the Integrity at Design
 Structural Integrity for
Lifetime
 Competitive Advantage
and Cost
 Design Flexibility
 MECHANICAL –
Strength, modulus etc.
 PHYSICAL –
Density, melting point.
 ELECTRICAL –
Conductivity, resistivity.
 AESTHETIC –
Appearance, texture, colour
 PROCESSABILITY –
Ductility, mouldability
 And last, but not least……….
COST, COST, COST!
Properties
material
classes:
 metals,
 polymers &
 elastomers,
 ceramics,
 glasses,
 composites
and ……….
 Many more
Materials in
design
 choice design.
But sometimes it is the other
way round:
The new product, or the evolution of
the existing one, was suggested or
made possible by the new material.
 The number of materials available to
the designer / engineer is vast:
in thousands
Though standardization strives to
reduce the number,
The continuing appearance of new
materials with novel, exploitable,
properties expands the options
further.
 Design is the process of
translating a new idea or a
market need into the detailed
information from which a product
can be manufactured.
Each stage requires
decisions about materials from
which the product is to be made
& the process for making it.
How, then, does the engineer/ designer choose
the material best suited to the purpose?
 The question has to be
answered at a number of levels,
corresponding to the stage the
design has reached.rely on experience?
Can a systematic procedure be
formulated for making a
rational choice?
 Then more accurate data are
required (although for a lesser
number of materials) & a
different way of analyzing the
choice must be used.
 As the design becomes more
focused the selection criteria
sharpens & the shortlist of
materials which can satisfy
them narrows.
 At the beginning the design is
fluid and the options are wide;
all materials must be
considered.
 In the final stages of design,
precise data are needed,
but for still fewer materials -
perhaps only one.
 The procedure must
recognize the initial
richness of choice and
narrow this to a small
subset,
to
provide the precision and
detail on which final design
calculations can be based.
The choice of material
 Depends on the choice of process by which the material is to be formed,
joined, finished, and otherwise treated.
 Cost enters, both in the choice of material and in the way the material is
processed. And it must be recognized –
GOOD ENGINEERING DESIGN ALONE IS NOT ENOUGH TO SELL A PRODUCT.
The Process
Joining & finishing
Treatment of material
Cost  material & of process
 In almost everything
from home appliances
through automobiles to
aircraft………..
The form, texture, feel,
colour, decoration of the
product- the satisfaction
it gives the person who
buys or uses it -are
important.
Good designs work;
excellent designs  give
pleasure.
Design problems, almost always, are
open-ended.
 They do not have a
unique or 'correct'
solution, although some
solutions will clearly be
better than others.
 They differ from the
analytical problems used in
teaching mechanics, or
structures, or
thermodynamics, or even
materials, which generally
do have single, correct
answers.
So the first tool a
designer needs is
an open mind:
 The
willingness to
consider all
possibilities.
 But
remember..
 A net cast
widely draws
in many fish.
 Hence a
procedure is
necessary for
selecting the
excellent from
the merely
good.
HAVE A REPERTOIRE OF
POSSIBLE MATERIALS
HAVE A GOOD / FAIR IDEA OF ITS
QUALITIES PHYSICAL , CHEMICAL
AND MECHANICAL
HAVE A GOOD FAIR IDEA OF THE
COST FACTOR
AND ITS AVAILABILITY FOR THE
PROJECT .
HAVE A GOOD / FAIR IDEA OF
PROCESSING OF THE MATERIAL.
HAVE A FAIR / GOOD IDEA OF
COST OF WORKMANSHIP ON THE
MATREIAL
STEP 1
THE
PROCESS
STEP 2UNDERSTAND THE NEED
UNDERSTAND THE FUNCTION
PRIMARY AND OTHERS
UNDERSTAND THE AVAILABLE
FINANCIAL RESOURCES
UNDERSTAND THE CONTEXT
UNDERSTAND THE USER
UNDERSTAND THE AVAILABLE
SKILL AND UNSKILLED LABOUR
INPUTS REQUIRED AND AVAILABLE
….. CAPACITY
LOCAL , REGIONAL, NATIONAL,
GLOBAL
UNDERSTAND THE TIME
AVAILABLE
THE
PROCESS
The materials for furniture
MECHANICAL
PROPERTIES
 Strength,
 hardness,
 toughness,
 elasticity,
 plasticity,
 brittleness,
 ductility and malleability
are mechanical properties used
as measurements of how
materials behave under a load.
 These properties are
described in terms of the
types of --- force / stress
that the material must
withstand and how these are
resisted.
 Common types of stress :
compression, tension, shear,
torsion, impact, 1-2 or a
combination of these
stresses, fatigue etc.
Wood and wood derivatives as
materials for furniture
The Material (part two )
 Wood provides color and texture, strength and
beauty to furniture- whether it's home furniture or office
furniture.
 There are different types of wood for furniture making.
 Wood properties differ from one type of wood to another
type of wood.
 The wood which is required for making wooden beds or
outdoor furniture must be more durable as compared to
the wood used for making smaller decorative items like
wooden mirror frames.
 All types of woods are divided into two broad
categories- hardwoods and softwoods.
Dalbergia sissoo :
Shisham logs  Shisham  internationally as a
premier timber species of
the rosewood genus,
 also used  fuel wood & shade
/ shelter.
 multiple products can be made .
 high tolerance of light frosts
and long dry seasons,
 it is the most cultivated timber
tree of Bihar, (largest producer
of shisham timber in India. )
 It is also commonly planted in
southern Indian cities
Shisham
 Shisham is among the finest
cabinet and veneer timbers. Good
for percussion instrument. it is
used for plywood, agricultural
tools, carvings, boats, skis,
flooring, etc.
 The heartwood is golden to dark
brown; the sapwood, white to pale
brownish white. The heartwood is
extremely durable (the specific
gravity is 0.7 – 0.8) and is very
resistant to dry-wood termites; but
the sapwood is readily attacked
by fungi and borers.
 The wood is straight grained ,
often has a coarse texture. It is
brittle , tends to split at the ends,
unless air-dried very carefully.
 Upon drying, the wood
becomes elastic, hard and
strong, with low moisture
content, making it easy to work
with and saw. Shisham wood
responds very well to
polishing, screwing, gluing and
turning.
 The well-defined grain pattern
of sheesham wood gives it
unique colouring that makes
each piece of sheesham wood
furniture unique and exquisite.
Shisham
Properties of Teak Wood
Botanical name : Techtona grandis.
Teak is used
extensively in India
to make doors and
window frames,
furniture, and
columns and beams
in old type houses.
It is very resistant to
termite attacks.
Mature teak fetches
a very good price. It
is grown extensively
by forest
departments of
different states in
forest areas
Teak Wood
It is used in the manufacture of
outdoor furniture, boat decks, and
other articles where weather
resistance is desired.
It is also used for cutting boards,
indoor flooring, countertops and as
a veneer for indoor furnishings.
Teak Wood
•Properties of Walnut Wood
Botanical name: Juglans nigra
China , Iran, United States,
Turkey, Ukraine, Mexico,
Romania, India, France
and Chile. Temperate
zones
Deciduos
 The common walnut and
the black walnut and its
allies, are important for
their attractive timber,
which is hard, dense,
tight-grained and
polishes to a very
smooth finish.
Walnut
 The colour ranges from creamy
white in the sapwood to a dark
chocolate colour in the heartwood.
When kiln-dried, walnut wood tends
toward a dull brown colour, but when
air-dried can become a rich purplish-
brown. Because of its colour,
hardness and grain, it is a prized
furniture and carving wood.
 Walnut burls (or 'burrs' in Europe)
are used in bowls , other turned
pieces. Veneer sliced from walnut
burl is one of the most valuable and
highly prized by cabinet makers &
prestige car manufacturers. Walnut
wood has been the timber of choice
for gun makers
Properties of MAHOGANY WOOD
Botanical name: Swientenia Macrophylla
southern Mexico, Central America and into South
America (with southern limits in Brazil and Bolivia).
 Used for high-quality
furniture and musical
instruments – v
 valued for deep reddish
color, durability and beauty.
 removal  tree often leads
to erosion and soil
degradation, it’s difficult for
the species to grow in the
same location -- largely the
result of insufficient light, a
condition necessary for
regeneration.
Properties of Ebony
Botanical name: Diospyros ebenum
Ebony is a dense
black wood, most
commonly yielded
by several
different species
in the genus
Diospyros.it is
dense enough to
sink in water,
finely-textured ,
has a very
smooth finish
when polished,
making it valuable
as an ornamental
wood
Ebony
 widely distributed in the
tropics. Native to Africa and
Indonesia
 The best is very heavy, almost
black, and derived from
heartwood only.
 prized for its luxuriant, multi-
colored wood grain, densest .
 Used in cabinets , carving
ornamentation , instruments,
chess sets ………
 Its dark colour, durability,
hardness, and ability to take a
high polish, highly valued .
Ebony
Pine Wood
pinus fragilissima
Live up to 1000 yrs
or more .
Oldest known 4900
4600 - Methuselah USA
 Bark: Purple grey peeling in irregular
plates, orange and flaking towards top
of plant.
 Native region: Asia and Europe.
 Natural habitat: Mountains.
 Weight: Green 700 kg/m3. Air dried
530 kg/m3.
 Maturity: 15 years.
 Soil type: Sandy or gravely soil.
 Wood type: Softwood.
 Timber colour: Very pale, but
distinctive yellow, will darken with age.
 Durability: Slightly durable.
 Treatable: Extremely difficult.
 Moisture movement: Medium.
 Environmental: Not listed as an
endangered species.
 Availability: Readily available at good
timber merchants.
 Cost: Low.
Pine
 Pines are evergreen,
coniferous resinous trees
(or rarely shrubs)
growing 3–80 m tall, with
the majority of species
reaching 15–45 m tall
 The bark of most pines is
thick and scaly, but some
species have thin, flaking
bark.
 valued for their timber
and wood pulp
throughout the world.
 Most regions of the
Northern Hemisphere
host some native species
of pines.
Kail timber : Himalayan Blue Pine,
Himalayan Pine
Botanical name : Pinus wallichiana
HALDU
botanical name : Aldina cordifolia
 Rubiaceae (madder,
bedstraw, or coffee family)
 commonly known as:
yellow teak, haldu, saffron
teak, turmeric wood •
 Native to: China,
Bangladesh, India, Nepal,
Sri Lanka, Indo-China
Haldu
 timber is
yellowish, with a
fine even grain. It
is moderately
durable. It is used
for carving,
bobbins, furniture,
panelling and
household
fixtures, and is
one of the species
preferred by
Newari wood-
carvers in the
Kathmandu
Valley.
: east Indian satinwood / ceylon satinwood
Girya , Billu , Bhirra , bihra , Huldu
Satinwood tree glossy yellowish timber
from a tropical tree, valued
for cabinetmaking.
Resembles  the woven
fabric satin, has a smooth,
lustrous face.
A few Characteristics that are
common to most types of
satinwood:
• Yellow/gold colour
• Medium to high density
• Fine textured
• High natural lustre
• Interlocked grain
(producing mottle figure—
especially on quarter sawn
surfaces)
Satin like finish native to INDIA , SRI
LANKA ,
Africa.
Suitable for marquetry and furniture
Finishes.
Deodar :
Botanical name : Cedrus deodara
• Cedars are adapted to
mountainous climates the
Mediterranean & the western
Himalayas.
• Deodar is in great demand as
building material because of its
durability, rot-resistant character
and fine, close grain, which is
capable of taking a high polish.
•Properties of ROSEWOOD
Botanical name: Dalbergia latfilia
 often brownish with
darker veining but
found in many
different hues.
 This wood has a
strong sweet smell,
which persists over
the years, explaining
the name
"rosewood“.
 It is stable and
excellent decay
resistance
Rosewood
 are strong and heavy, taking an
excellent polish, being suitable
for guitars, marimbas, turnery,
handles, furniture, luxury
flooring.
 The dust created from sanding
rosewood is considered an
irritant and can cause asthma.
The more a person is exposed
to it, the more sensitive they can
become
Rubber wood
botanical name: Hevea brasiliensis
 also called parawood, or
"Hevea"
 This wood is plantation-grown
in tropical countries, particularly
in the Amazon. The trees' sap
is used for latex production. A
rubber tree is useful for about
30 years, at which time it slows
in creating latex. The trees are
then cut down to make room for
newly planted trees. This eco-
friendly timber is very durable,
and resistant to most varieties
of fungi, bacteria, and mold. It
is comparable to teak.
Rubber wood
 Rubberwood has dense grain
that is easily controlled in the
kiln drying process. It has very
little shrinkage hence is
more stable for furniture, toys
and kitchen accessories.
 NOT SUITABLE FOR OUTDOOR
USAGE.
 Rubberwood is used only after
it completes its latex producing
cycle, generally when it is 25-
30 years old. The trees are
felled, new ones are usually
planted. This wood is therefore
eco-friendly in the sense that it
is being used when it would
normally be thrown away.
 As with all hardwoods, it
comes in varying degrees of
quality.
Rubberwood
 Common Uses:
Furniture, cabinetry,
interior millwork,
kitchen woodware
(cutting boards, knife
blocks, etc.), and other
small, specialty wood
items.
Properties of Maple Wood
botanical name : Acer saccharum ,
Acer pseudoplatanus
 54 species
 a very light-colored medium-
to-hard wood, abundant in the
eastern USA .
 Known for its shock
resistance, maple has
diffused, evenly-sized pores
that give the wood a fine
texture and an even grain.
Eastern maples are generally
harder than western maples,
due to the colder winters and
shorter growing seasons.
 Highly durable
 Take any stain well.
 Maple can be finished to
resemble walnut, cherry, or
other more expensive
hardwoods.
Maple
 hard maple" — is the wood of
choice for bowling pins,
bowling alley lanes, pool cue
shafts, and butcher's blocks.
Maple wood is also used for
the manufacture of wooden
baseball bats, though less
often than ash or hickory due
to the tendency of maple bats
to shatter when broken
 Some maple wood has a highly
decorative wood grain, known as flame
maple, quilt maple, birdseye maple and
burl wood. This condition occurs
randomly in individual trees of several
species, and often cannot be detected
until the wood has been sawn, though it is
sometimes visible in the standing tree as
a rippled pattern in the bark.
Birch
botanical name : Betula pendula,
B. alleghaniensis ………
• Birch is a stiff, close-
grained hardwood that
grows primarily in
northeast U.S. and
Canada.
• A heavy wood, it has a
high shock resistance.
• Birch is very light in
color (predominantly a
light yellow)
• and takes any stain
well.
Birch
Oak
botanical name : Quercus
alba; Q. nigra,………
 Oak is the wood most
commonly used for
finer, more durable
furniture.
 It’s a very hard, heavy,
open-grained wood that
grows from deciduous
and evergreen trees in
the United States,
Canada, and Europe.
 It's found in both red
and white varieties.
Oak
 Red oak (also known
as black oak) has a
pinkish cast and is the
more popular of the
two.
 White oak has a
slightly greenish cast.
Prominent rings and
large pores give oak a
coarse texture and
prominent grain.
 It stains well in any
color.
Cherry :
botanical name : Prunus Serotina
 Also known as fruitwood,
 cherry is a strong, fine-
grained hardwood with a
pink undertone, often played
up with a medium or dark
finish to enhance its
mahogany-red tones.
 Its rich coloring darkens with
age and exposure to light.
 Resists warping and is easy
to carve and polish.
 Used in furniture,
considered a luxury wood.
 Fine-grained
hardwoods, such as
maple and alder, are
common substitutes
for cherry.
 grows in Canada, the
United States, and
Central America;
European Cherry is
distributed
throughout Europe
and southeast Asia.
Cherry :
GMELINA ARBOREA ( SHIVAN )
 Gmelina arborea is a fast-growing tree, which grows on different
localities and prefers moist fertile valleys with 750–4500 mm rainfall.
It does not thrive on ill-drained soils and remains stunted on dry,
sandy or poor soils; drought also reduces it to a shrubby form. The
tree attains moderate to large heights of up to 30 m, with a girth of
1.2 to 4 m. It has a chlorophyll layer just under the outer bark, which
is pale yellow on the outside and white inside.
 Gmelina arborea wood is pale yellow to cream-coloured or pinkish-
buff when fresh, turning yellowish brown on exposure and is soft to
moderately hard, light to moderately heavy, lustrous when fresh,
usually straight to irregular or rarely wavy grained and medium
course textured. Flowering takes place during February to April
when the tree is more or less leafless whereas fruiting starts from
May onwards up to June. The fruit is up to 2.5 cm long, smooth,
dark green, turning yellow when ripe and has a fruity smell.
 This tree is commonly planted as a garden and an avenue tree;
growing in villages along agricultural land and on village community
lands and wastelands. It is light demander, tolerant of excessive
drought, but moderately frost hardy. It has good capacity to recover
from frost injury. Gamhar trees coppices very well with vigorous
growth. Saplings and young plants need protection from deer and
cattle.
Rattan
botanical name :Calamus rotang L
 native to tropical regions of Africa,
Asia and Australasia. 600 Species
Raw rattan is processed into several
products to be used as materials
in furniture making.
 The various species of rattan range
from several millimetres up to 5–
7 cm in diameter. Length 600 ft . or
longer .
 The skin is usually peeled to be
used as rattan weaving material.
 The remaining "core" is used for
various purposes in furniture
making.
 Very good material  lightweight,
durable, suitable for outdoor and
Flexible.
Rattan
Rattan
 Rattans are extensively used
for making furniture and
baskets.
 When cut into sections,
rattan can be used as wood
to make furniture.
 Accepts paints and stains like
many other kinds of wood, so
it is available in many
colours;
 Can be worked into many
styles.
 The inner core can be
separated and worked
into wicker.
Rattan
 Unsustainable harvesting of
rattan can lead to forest
degradation, affecting overall
forest ecosystem services.
Processing can also be
polluting. The use of toxic
chemicals and petrol in the
processing of rattan affects
soil, air and water resources,
and also ultimately people's
health. Meanwhile, the
conventional method of
rattan production is
threatening the plant's long-
term supply, and the income
of workers
Rattan furniture
 Rattan furniture has been
produced since Roman times.
 The furniture is elegant, stylish
and highly popular in many
countries.
 During the early part of the 20th
century most of the rattan
furniture was produced in
affluent countries that imported
raw rattan from producing
countries.
 Nowadays furniture is
manufactured in the raw
material producing countries
and so the benefits of the high
value-addition that
manufacturing imparts remain in
the producing country
Caning
 Cane for chair
caning is actually
the peeled bark
of the rattan vine.
STEAMING
 Production starts with
steaming of the rattan.
 Upon cleansing after the
harvest time, rattan poles
need to be heated up in order
to soften them, allowing for
bending and shaping.
 The fibres in the rattan core
go supple when the rattan
poles are steamed for fifteen
minutes..
BENDING
 Softened rattan poles are
ready to be bent and shaped
to fit the design of the
furniture. The ironchick serves
as the formatting unit for the
poles, each one is made to fit
one model of shape.
 The ironchick is secure and
hardwearing to handle the
bending.
 Exact fitting is essential to
ensure proper assembly in the
end.
 FLAMING : After taking
shape in the ironchick, the
production team does not
stop there. Thoroughly
and delicately, the poles
are flamed and adjusted to
millimetres of scale till they
reach the perfect bend at
perfect angle and slant.
Flaming is a delicate
process, poles need to be
flamed at precise heat and
time to yield the desired
result.
 DRILLING :
 A special technique of
drilling.
 Drilling also should be done
with caution not to damage
the core of the pole.
 Guided by precision tools,
every hole is made
smoothly and distinctively.
 JOINING THE POLES
When each pole has been bent
and shaped accordingly, every hole
has been drilled and every joint has
been smoothened, the next step is to
assembly the furniture by joining the
poles. Joints are strengthened with
glue and again, accurate placement
is a must in this part.
GLUING &
DOWELING :
 using nails or
screws, or
glue and dowels.
 The porous quality of
the rattan and its
absorbent fibres
react with the glue to
form an indestructible
bond.
 Every dowel used in
the furniture is made
of first quality
hardwood known for
its strength and
solidity.
 A LIFETIME BOND
Gluing has an incredible effect on
rattan fibres. Once glued and joined,
fibres shall interlock and tangled with
one another, making it lasts a lifetime.
This bond of rattan has proven to
stand the test of time and strength,
which no other material can produce
 INTERTWINED SOLIDITY
Two rattan poles intertwined in
such manner results in powerful and
solid connection that no other
materials can do. The crossing allows
for strong grip and hold. With the
effect of the glue, these two are
inseparable.
 LEATHER – BINDING
& weaving
 A nice final touch to
the joints and corners
of furniture, leather
gives an accent of
luxury. This distinctive
binding requires an
exceptional technique
and it adds value to
the furniture piece,
making it one of its
kind.
 SANDING ---
 Done by hand using soft
sanding – paper , it is a
process of bringing out the
natural colour of rattan itself.
 It takes a skilled hand to be
able to produce the effect of
sanding on rattan.
 Experiences and skills
contribute to the ability to
create the desired outcome.
 Sanding is a much
elaborate process compared
to staining and it preserves
the rattan in its natural
colour.
 Good sanding yields higher
value in the furniture.
Bamboobotanical name : bambuseae
Phyllostachys edulis, moso bamboo, or tortoise-shell
bamboo…………
1,450 species.
 Bamboo species are found
in diverse climates, from
cold mountains to hot
tropical regions.
 Bamboo has a very high
strength to weight ratio.
 Slats are cut in a vertical
(or quarter-sawn) manner,
and laminated together
for use in solid dimensional
lumber, or for veneers.
Bamboo :
 The woody, hollow aerial
stems (culms) of bamboo
grow in branching clusters
from a thick underground
stem (rhizome). The culms
often form a dense
undergrowth that excludes
other plants. Bamboo
culms can attain heights
ranging from 10 to 15 cm
(about 4 to 6 inches) in the
smallest species to more
than 40 m (about 130 feet)
in the largest.
It is also used
for musical
instruments,
boats, weapons,
fabric,
toys and even
making
paper.
 The strength of
bamboo and
its rapid rate
of growth
have made it a
popular
building
material for
centuries.
 Mature bamboos sprout horizontal
branches that bear sword-shaped
leaves on stalked blades; the
leaves on young culms arise
directly from the stem.
 Though the culms of some
species grow quickly (as much as
1 foot [0.3 m] per day), most
bamboos flower and produce
seeds only after 12–120 years’
growth, and then only once in
their lifetime.
 While the color of natural
(non-carbonized) bamboo
Varies with different
growing conditions and
harvesting processes.
it is generally blonde,
but will become golden or
darken slightly overtime.
 A range of grain patterns
and colors may appear on
the same panel, and
adjacent door and drawer
fronts may not match each
other, all natural
characteristics of Bamboo.
Engineered wood
Glulam
Particle
Fiber
Veneers
Strands
Adhesives Composite
woods
Engineered woods
Advantages
 precise design
specifications
 tested to meet national or
international standards.
 Sawmill scraps and other
wood waste used.
 non-structural species
used too e.g. Poplar. /
bamboo/ rice straw/
sugarcane residue
Disadvantages
 Less durable
 Unsustainable methods
of manufacturing.
 Poor quality would yield
poor quality.
 Adhesives could be toxic
and a health concern .
Glulam :
 Glued laminated timber, also called
Glulam, is a type of structural timber
product comprising a number of layers
of dimensioned timber bonded together
with durable, moisture-resistant
structural adhesives.
 By laminating a number of smaller
pieces of timber, a single large,
strong, structural member is
manufactured from smaller pieces.
These structural members are used
as vertical columns or
horizontal beams, as well as
curved, arched shapes
 The laminating process allows timber
to be used for much longer spans,
heavier loads, and complex shapes
The adhesives used in engineered wood include:
 Urea-formaldehyde resins
(UF)most common, cheapest, and not
waterproof.
 Phenol-formaldehyde resins
(PF)yellow/brown, and commonly used
for exterior exposure products.
 Melamine-formaldehyde resin
(MF)white, heat and water resistant, and
often used in exposed surfaces in more
costly designs.
 Methylene diphenyl
diisocyanate(MDI)
or polyurethane (PU) resins
xpensive, generally waterproof, and does
not contain formaldehyde.
Medium density fibre boards MDF
MDF is made  fine particles of
wood. /cutoffs of dimensional
lumber, it is more commonly
made from logs that aren't
directional lumber.
These logs are debarked, i.e.
cambium layer is removed, 
chipped into fine pieces 
pieces screened, ( any pieces
too large for use are re-chipped)
. removing impurities and
washing, the fine chips are
mixed with waxes and resins, 
pressed into boards.
These  are then dried,
laminated, trimmed and packaged
for distribution.
Mdf
BENEFITS
 Is an excellent substrate for
veneers.
 Some varieties are less
expensive than many natural
woods
 Isotropic (its properties are
the same in all directions as a
result of no grain), so no
tendency to split
 Consistent in strength and
size
 Flexible. Can be used for
curved walls or surfaces.
 Shapes well.
 Stable dimensions (won't
expand or contract like wood)
 Easy to finish , looks good
due to even grains (i.e. paint)
DRAWBACKS
 Denser than plywood or chipboard (the resins
are heavy)
 Low grade MDF may swell and break when
saturated with water.
 May warp or expand if not sealed.
 Contains urea-formaldehyde which is a
probable carcinogen and may cause allergy,
eye and lung irritation when cutting and
sanding[7]
 Dulls blades more quickly than many woods
 Though it does not have a grain in the plane of
the board, it does have one into the board.
Screwing into the edge of a board will generally
cause it to split in a fashion similar to
delaminating.
 Subject to significant shrinkage in low humidity
environments.
 Trim (i.e. baseboards) comes pre-primed but
this is insufficient for fine finish painting.
Painting with latex paints is difficult due to rapid
water absorption. Most finishes appear uneven
and nail holes tend to pucker
Particle boards
 Cheaper, Denser, uniform
than conventional wood and
ply .
 Is substituted for them when
appearance and strength
are less important than cost.
 Can be made more
attractive by painting or the
use of wood VENEERS that
are glued onto surfaces that
will be visible.
 Though denser than
conventional wood, it is
lightest and weakest type of
fiberboard, except for
insulation board.
 Disadvantage --- very prone to
expansion , discoloration due to
moisture, particularly when it is not
covered with paint or another sealer.
 Hence rarely used outdoors or places
that have high levels of moisture, with
the exception of some bathrooms,
kitchens and laundries, where it is
commonly used as an underlayment
beneath a continuous sheet of vinyl
floor coverings.
 MDF and hardboard, also called high-
density fiberboard, are stronger and
denser than particleboard. Different
grades of particleboard have different
densities, with higher density meaning
greater strength and greater
resistance to failure of screw
fasteners.
Plywood
Oriented strand board
OSB
 Parallel strand
lumber (PSL)
 Laminated
strand lumber
(LSL)
 Laminated
veneer lumber
(LVL)
 Glued laminated
timber (glulam)
Flexible MDF,
VENEER………..
Other woods ……… in furniture
 Satinwood
 Kathal
 Mango
 Jarul
 Jack
 Hopea
 Coconut
 Benteak
 Bakul
 Aini
 Bakan
 Gambar
Explore your options before you
design ………………………….
The furniture market
 The furniture market
keeps on evolving
each day. Apart from
the comfort ,ease and
convenience in using
the furniture the
customers also need
it to suit the interiors
of the house.
 Furniture in India has
also been witnessing
a growing demand in
the market.
WOOD
 used right from the ancient times.
 A material which is of the highest
demand and value.
 With a life period which beats all other
materials, a good finishing and strong
body.
 Wood can yield any type of furniture.
 It can be used even with glass and
leather.
 Furniture made out of Teak,
mahogany, and wood of jack fruit tree
etc are of high price and quality.
PLASTIC
 low in weight , price and suit
the needs of a low budget
house.
 Available in many colours.,
suitable for outdoor
and do not easily wear off.
 The colour of plastic chairs
fade over time
 loses its strength, and
 legs begin to bend at the
slightest of weight.
 overcome this problem by
introducing high grades plastic .
 These are available in the
various textures like steel
and some even look like wood.
Mild steel
 Mild steel furniture is a
prominent item in the
metal furniture market,
the reason being its cost
effectiveness. They are
available at prices starting
from 800 rupees. The
dining tables with a
powder coating may cost
up to rupees 5000.
 Cast iron
 This furniture is resistant
to all kinds of weathers.
They do not corrode
easily even if used
outdoors.
Glass
 They are available in
transparent designs which
allow the passage of light
through it and minimalistic
designs which give the
interiors a classy look.
 One advantage of these is
that they can be washed
and maintained without
any stains for a long time.
 Glass furniture is
manufactured using
toughened glass, which
does not break easily.
Poly urethane
 This material which is
available in over a hundred
colours has set off a new
wave.
 Majority of the sofa sets
being imported to Kerala are
made out of poly urethane
material.
 The frame of this furniture
are made out of wood and
then given a coating of poly
urethane.
 They also have an excellent
finishing.
Leather and
synthetic leather
 Synthetic leather
 Synthetic leather, is a clone of
leather, is cheaper but is the
same in quality.
 Normally cushions placed over
the wooden furniture are covered
using synthetic leather.
 They don’t require much
maintenance.
 Leather
 Although expensive, there is no
match for the comfort of leather
furniture.
 Offers comfortable seating in
any climate and can be cleaned
using a special leather cleaning
liquid.
Fabric
Fabric furniture is a symbol of
sophistication and luxury.
While purchasing Fabric furniture
and sofa sets, take special care
 upholstery can be removed.
This will help in the cleaning of
dirty fabric.
Jute, cotton, velvet and linen are
of the highest demand in the
market.
ACRYLIC
 These materials
have a fluid design
and looks very
much like glass.
 These are 17 times
stronger than glass
though they have
only half the
thickness of glass.
 These can be
manufactured in any
shapes and designs
using thermo
setting process.
LASER ENGRAVING
Synthetic fibre
 They are very
much light
weight in
nature and are
available in all
colours.
 They do not
get stained
easily and
hence can be
used for
outdoor
purposes.
POLYETHYLENE FIBRE
 These polymers
which are
lightweight in
nature are
resistant to
damage, even
while exposed to
rain and sunlight.
 These look like
cane furniture and
are available at
low prices.
 The multi-purpose
furniture that can be
folded and kept away
after use is usually
made out of this
material.
 They can be
manufactured in any
shape you desire
using water jet cutting.
They last for a long
time without any
damage or corrosion.
STAINLESS
STEEL
Remember  the type of
material you choose makes a
difference ………………..
to how a product works and appeals
or fits a purpose
so make informed choices
http://www.wood-database.com/wood-
articles/
Refer for more information ..
http://www.majordifferences.com/
Photo credits to all those talented unnamed photographers
whose output is included in this presentation .

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The resource materials for furniture .

  • 1. Ar. Surashmie Kaalmegh Associate Professor BID ,LAD College , Nagpur
  • 2. Material selection for a product or furniture depends on …………..  Performance optimization  Ease of processing  Material cost  Premature risk / failure required from the material . i.e. product quality & performance . ••• ••
  • 3. Material selection is a process which is performed to select the best materials which may have the potential to perform well.  Selection of materials is an important part of industrial designs because the competition in the market is heavy  Failures arising from bad material selection  Improper material selection affects the product life which tends to get unpredictable. Why ?????? Reducing wt.? Reducing cost. ?.... Or … something else ? Design is increasingly driven by the objectives of performance, cost and environmental sensitivity. All three, very frequently, are limited by materials.
  • 4. Advantages :  Material Selection Ensures the Integrity at Design  Structural Integrity for Lifetime  Competitive Advantage and Cost  Design Flexibility  MECHANICAL – Strength, modulus etc.  PHYSICAL – Density, melting point.  ELECTRICAL – Conductivity, resistivity.  AESTHETIC – Appearance, texture, colour  PROCESSABILITY – Ductility, mouldability  And last, but not least………. COST, COST, COST! Properties
  • 5. material classes:  metals,  polymers &  elastomers,  ceramics,  glasses,  composites and ……….  Many more
  • 6. Materials in design  choice design. But sometimes it is the other way round: The new product, or the evolution of the existing one, was suggested or made possible by the new material.  The number of materials available to the designer / engineer is vast: in thousands Though standardization strives to reduce the number, The continuing appearance of new materials with novel, exploitable, properties expands the options further.  Design is the process of translating a new idea or a market need into the detailed information from which a product can be manufactured. Each stage requires decisions about materials from which the product is to be made & the process for making it.
  • 7. How, then, does the engineer/ designer choose the material best suited to the purpose?  The question has to be answered at a number of levels, corresponding to the stage the design has reached.rely on experience? Can a systematic procedure be formulated for making a rational choice?
  • 8.  Then more accurate data are required (although for a lesser number of materials) & a different way of analyzing the choice must be used.  As the design becomes more focused the selection criteria sharpens & the shortlist of materials which can satisfy them narrows.  At the beginning the design is fluid and the options are wide; all materials must be considered.
  • 9.  In the final stages of design, precise data are needed, but for still fewer materials - perhaps only one.  The procedure must recognize the initial richness of choice and narrow this to a small subset, to provide the precision and detail on which final design calculations can be based.
  • 10. The choice of material  Depends on the choice of process by which the material is to be formed, joined, finished, and otherwise treated.  Cost enters, both in the choice of material and in the way the material is processed. And it must be recognized – GOOD ENGINEERING DESIGN ALONE IS NOT ENOUGH TO SELL A PRODUCT. The Process Joining & finishing Treatment of material Cost  material & of process
  • 11.  In almost everything from home appliances through automobiles to aircraft……….. The form, texture, feel, colour, decoration of the product- the satisfaction it gives the person who buys or uses it -are important. Good designs work; excellent designs  give pleasure.
  • 12. Design problems, almost always, are open-ended.  They do not have a unique or 'correct' solution, although some solutions will clearly be better than others.  They differ from the analytical problems used in teaching mechanics, or structures, or thermodynamics, or even materials, which generally do have single, correct answers.
  • 13. So the first tool a designer needs is an open mind:  The willingness to consider all possibilities.  But remember..  A net cast widely draws in many fish.  Hence a procedure is necessary for selecting the excellent from the merely good.
  • 14. HAVE A REPERTOIRE OF POSSIBLE MATERIALS HAVE A GOOD / FAIR IDEA OF ITS QUALITIES PHYSICAL , CHEMICAL AND MECHANICAL HAVE A GOOD FAIR IDEA OF THE COST FACTOR AND ITS AVAILABILITY FOR THE PROJECT . HAVE A GOOD / FAIR IDEA OF PROCESSING OF THE MATERIAL. HAVE A FAIR / GOOD IDEA OF COST OF WORKMANSHIP ON THE MATREIAL STEP 1 THE PROCESS
  • 15. STEP 2UNDERSTAND THE NEED UNDERSTAND THE FUNCTION PRIMARY AND OTHERS UNDERSTAND THE AVAILABLE FINANCIAL RESOURCES UNDERSTAND THE CONTEXT UNDERSTAND THE USER UNDERSTAND THE AVAILABLE SKILL AND UNSKILLED LABOUR INPUTS REQUIRED AND AVAILABLE ….. CAPACITY LOCAL , REGIONAL, NATIONAL, GLOBAL UNDERSTAND THE TIME AVAILABLE THE PROCESS
  • 16. The materials for furniture MECHANICAL PROPERTIES  Strength,  hardness,  toughness,  elasticity,  plasticity,  brittleness,  ductility and malleability are mechanical properties used as measurements of how materials behave under a load.  These properties are described in terms of the types of --- force / stress that the material must withstand and how these are resisted.  Common types of stress : compression, tension, shear, torsion, impact, 1-2 or a combination of these stresses, fatigue etc.
  • 17. Wood and wood derivatives as materials for furniture The Material (part two )
  • 18.  Wood provides color and texture, strength and beauty to furniture- whether it's home furniture or office furniture.  There are different types of wood for furniture making.  Wood properties differ from one type of wood to another type of wood.  The wood which is required for making wooden beds or outdoor furniture must be more durable as compared to the wood used for making smaller decorative items like wooden mirror frames.  All types of woods are divided into two broad categories- hardwoods and softwoods.
  • 19.
  • 20. Dalbergia sissoo : Shisham logs  Shisham  internationally as a premier timber species of the rosewood genus,  also used  fuel wood & shade / shelter.  multiple products can be made .  high tolerance of light frosts and long dry seasons,  it is the most cultivated timber tree of Bihar, (largest producer of shisham timber in India. )  It is also commonly planted in southern Indian cities
  • 21. Shisham  Shisham is among the finest cabinet and veneer timbers. Good for percussion instrument. it is used for plywood, agricultural tools, carvings, boats, skis, flooring, etc.  The heartwood is golden to dark brown; the sapwood, white to pale brownish white. The heartwood is extremely durable (the specific gravity is 0.7 – 0.8) and is very resistant to dry-wood termites; but the sapwood is readily attacked by fungi and borers.  The wood is straight grained , often has a coarse texture. It is brittle , tends to split at the ends, unless air-dried very carefully.
  • 22.  Upon drying, the wood becomes elastic, hard and strong, with low moisture content, making it easy to work with and saw. Shisham wood responds very well to polishing, screwing, gluing and turning.  The well-defined grain pattern of sheesham wood gives it unique colouring that makes each piece of sheesham wood furniture unique and exquisite. Shisham
  • 23. Properties of Teak Wood Botanical name : Techtona grandis. Teak is used extensively in India to make doors and window frames, furniture, and columns and beams in old type houses. It is very resistant to termite attacks. Mature teak fetches a very good price. It is grown extensively by forest departments of different states in forest areas
  • 25. It is used in the manufacture of outdoor furniture, boat decks, and other articles where weather resistance is desired. It is also used for cutting boards, indoor flooring, countertops and as a veneer for indoor furnishings. Teak Wood
  • 26. •Properties of Walnut Wood Botanical name: Juglans nigra China , Iran, United States, Turkey, Ukraine, Mexico, Romania, India, France and Chile. Temperate zones Deciduos  The common walnut and the black walnut and its allies, are important for their attractive timber, which is hard, dense, tight-grained and polishes to a very smooth finish.
  • 27. Walnut  The colour ranges from creamy white in the sapwood to a dark chocolate colour in the heartwood. When kiln-dried, walnut wood tends toward a dull brown colour, but when air-dried can become a rich purplish- brown. Because of its colour, hardness and grain, it is a prized furniture and carving wood.  Walnut burls (or 'burrs' in Europe) are used in bowls , other turned pieces. Veneer sliced from walnut burl is one of the most valuable and highly prized by cabinet makers & prestige car manufacturers. Walnut wood has been the timber of choice for gun makers
  • 28. Properties of MAHOGANY WOOD Botanical name: Swientenia Macrophylla southern Mexico, Central America and into South America (with southern limits in Brazil and Bolivia).  Used for high-quality furniture and musical instruments – v  valued for deep reddish color, durability and beauty.  removal  tree often leads to erosion and soil degradation, it’s difficult for the species to grow in the same location -- largely the result of insufficient light, a condition necessary for regeneration.
  • 29.
  • 30.
  • 31. Properties of Ebony Botanical name: Diospyros ebenum Ebony is a dense black wood, most commonly yielded by several different species in the genus Diospyros.it is dense enough to sink in water, finely-textured , has a very smooth finish when polished, making it valuable as an ornamental wood
  • 32. Ebony  widely distributed in the tropics. Native to Africa and Indonesia  The best is very heavy, almost black, and derived from heartwood only.  prized for its luxuriant, multi- colored wood grain, densest .  Used in cabinets , carving ornamentation , instruments, chess sets ………  Its dark colour, durability, hardness, and ability to take a high polish, highly valued .
  • 33. Ebony
  • 34. Pine Wood pinus fragilissima Live up to 1000 yrs or more . Oldest known 4900 4600 - Methuselah USA
  • 35.  Bark: Purple grey peeling in irregular plates, orange and flaking towards top of plant.  Native region: Asia and Europe.  Natural habitat: Mountains.  Weight: Green 700 kg/m3. Air dried 530 kg/m3.  Maturity: 15 years.  Soil type: Sandy or gravely soil.  Wood type: Softwood.  Timber colour: Very pale, but distinctive yellow, will darken with age.  Durability: Slightly durable.  Treatable: Extremely difficult.  Moisture movement: Medium.  Environmental: Not listed as an endangered species.  Availability: Readily available at good timber merchants.  Cost: Low.
  • 36. Pine  Pines are evergreen, coniferous resinous trees (or rarely shrubs) growing 3–80 m tall, with the majority of species reaching 15–45 m tall  The bark of most pines is thick and scaly, but some species have thin, flaking bark.  valued for their timber and wood pulp throughout the world.  Most regions of the Northern Hemisphere host some native species of pines.
  • 37. Kail timber : Himalayan Blue Pine, Himalayan Pine Botanical name : Pinus wallichiana
  • 38. HALDU botanical name : Aldina cordifolia  Rubiaceae (madder, bedstraw, or coffee family)  commonly known as: yellow teak, haldu, saffron teak, turmeric wood •  Native to: China, Bangladesh, India, Nepal, Sri Lanka, Indo-China
  • 39. Haldu  timber is yellowish, with a fine even grain. It is moderately durable. It is used for carving, bobbins, furniture, panelling and household fixtures, and is one of the species preferred by Newari wood- carvers in the Kathmandu Valley.
  • 40. : east Indian satinwood / ceylon satinwood Girya , Billu , Bhirra , bihra , Huldu Satinwood tree glossy yellowish timber from a tropical tree, valued for cabinetmaking.
  • 41. Resembles  the woven fabric satin, has a smooth, lustrous face. A few Characteristics that are common to most types of satinwood: • Yellow/gold colour • Medium to high density • Fine textured • High natural lustre • Interlocked grain (producing mottle figure— especially on quarter sawn surfaces)
  • 42. Satin like finish native to INDIA , SRI LANKA , Africa. Suitable for marquetry and furniture Finishes.
  • 43. Deodar : Botanical name : Cedrus deodara • Cedars are adapted to mountainous climates the Mediterranean & the western Himalayas. • Deodar is in great demand as building material because of its durability, rot-resistant character and fine, close grain, which is capable of taking a high polish.
  • 44. •Properties of ROSEWOOD Botanical name: Dalbergia latfilia  often brownish with darker veining but found in many different hues.  This wood has a strong sweet smell, which persists over the years, explaining the name "rosewood“.  It is stable and excellent decay resistance
  • 45. Rosewood  are strong and heavy, taking an excellent polish, being suitable for guitars, marimbas, turnery, handles, furniture, luxury flooring.  The dust created from sanding rosewood is considered an irritant and can cause asthma. The more a person is exposed to it, the more sensitive they can become
  • 46. Rubber wood botanical name: Hevea brasiliensis  also called parawood, or "Hevea"  This wood is plantation-grown in tropical countries, particularly in the Amazon. The trees' sap is used for latex production. A rubber tree is useful for about 30 years, at which time it slows in creating latex. The trees are then cut down to make room for newly planted trees. This eco- friendly timber is very durable, and resistant to most varieties of fungi, bacteria, and mold. It is comparable to teak.
  • 47. Rubber wood  Rubberwood has dense grain that is easily controlled in the kiln drying process. It has very little shrinkage hence is more stable for furniture, toys and kitchen accessories.  NOT SUITABLE FOR OUTDOOR USAGE.  Rubberwood is used only after it completes its latex producing cycle, generally when it is 25- 30 years old. The trees are felled, new ones are usually planted. This wood is therefore eco-friendly in the sense that it is being used when it would normally be thrown away.  As with all hardwoods, it comes in varying degrees of quality.
  • 48. Rubberwood  Common Uses: Furniture, cabinetry, interior millwork, kitchen woodware (cutting boards, knife blocks, etc.), and other small, specialty wood items.
  • 49. Properties of Maple Wood botanical name : Acer saccharum , Acer pseudoplatanus  54 species  a very light-colored medium- to-hard wood, abundant in the eastern USA .  Known for its shock resistance, maple has diffused, evenly-sized pores that give the wood a fine texture and an even grain. Eastern maples are generally harder than western maples, due to the colder winters and shorter growing seasons.  Highly durable  Take any stain well.  Maple can be finished to resemble walnut, cherry, or other more expensive hardwoods.
  • 50. Maple  hard maple" — is the wood of choice for bowling pins, bowling alley lanes, pool cue shafts, and butcher's blocks. Maple wood is also used for the manufacture of wooden baseball bats, though less often than ash or hickory due to the tendency of maple bats to shatter when broken  Some maple wood has a highly decorative wood grain, known as flame maple, quilt maple, birdseye maple and burl wood. This condition occurs randomly in individual trees of several species, and often cannot be detected until the wood has been sawn, though it is sometimes visible in the standing tree as a rippled pattern in the bark.
  • 51. Birch botanical name : Betula pendula, B. alleghaniensis ……… • Birch is a stiff, close- grained hardwood that grows primarily in northeast U.S. and Canada. • A heavy wood, it has a high shock resistance. • Birch is very light in color (predominantly a light yellow) • and takes any stain well.
  • 52. Birch
  • 53. Oak botanical name : Quercus alba; Q. nigra,………  Oak is the wood most commonly used for finer, more durable furniture.  It’s a very hard, heavy, open-grained wood that grows from deciduous and evergreen trees in the United States, Canada, and Europe.  It's found in both red and white varieties.
  • 54. Oak  Red oak (also known as black oak) has a pinkish cast and is the more popular of the two.  White oak has a slightly greenish cast. Prominent rings and large pores give oak a coarse texture and prominent grain.  It stains well in any color.
  • 55. Cherry : botanical name : Prunus Serotina  Also known as fruitwood,  cherry is a strong, fine- grained hardwood with a pink undertone, often played up with a medium or dark finish to enhance its mahogany-red tones.  Its rich coloring darkens with age and exposure to light.  Resists warping and is easy to carve and polish.  Used in furniture, considered a luxury wood.
  • 56.  Fine-grained hardwoods, such as maple and alder, are common substitutes for cherry.  grows in Canada, the United States, and Central America; European Cherry is distributed throughout Europe and southeast Asia. Cherry :
  • 57. GMELINA ARBOREA ( SHIVAN )  Gmelina arborea is a fast-growing tree, which grows on different localities and prefers moist fertile valleys with 750–4500 mm rainfall. It does not thrive on ill-drained soils and remains stunted on dry, sandy or poor soils; drought also reduces it to a shrubby form. The tree attains moderate to large heights of up to 30 m, with a girth of 1.2 to 4 m. It has a chlorophyll layer just under the outer bark, which is pale yellow on the outside and white inside.  Gmelina arborea wood is pale yellow to cream-coloured or pinkish- buff when fresh, turning yellowish brown on exposure and is soft to moderately hard, light to moderately heavy, lustrous when fresh, usually straight to irregular or rarely wavy grained and medium course textured. Flowering takes place during February to April when the tree is more or less leafless whereas fruiting starts from May onwards up to June. The fruit is up to 2.5 cm long, smooth, dark green, turning yellow when ripe and has a fruity smell.  This tree is commonly planted as a garden and an avenue tree; growing in villages along agricultural land and on village community lands and wastelands. It is light demander, tolerant of excessive drought, but moderately frost hardy. It has good capacity to recover from frost injury. Gamhar trees coppices very well with vigorous growth. Saplings and young plants need protection from deer and cattle.
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  • 59. Rattan botanical name :Calamus rotang L  native to tropical regions of Africa, Asia and Australasia. 600 Species
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  • 61. Raw rattan is processed into several products to be used as materials in furniture making.  The various species of rattan range from several millimetres up to 5– 7 cm in diameter. Length 600 ft . or longer .  The skin is usually peeled to be used as rattan weaving material.  The remaining "core" is used for various purposes in furniture making.  Very good material  lightweight, durable, suitable for outdoor and Flexible. Rattan
  • 62. Rattan  Rattans are extensively used for making furniture and baskets.  When cut into sections, rattan can be used as wood to make furniture.  Accepts paints and stains like many other kinds of wood, so it is available in many colours;  Can be worked into many styles.  The inner core can be separated and worked into wicker.
  • 63. Rattan  Unsustainable harvesting of rattan can lead to forest degradation, affecting overall forest ecosystem services. Processing can also be polluting. The use of toxic chemicals and petrol in the processing of rattan affects soil, air and water resources, and also ultimately people's health. Meanwhile, the conventional method of rattan production is threatening the plant's long- term supply, and the income of workers
  • 64. Rattan furniture  Rattan furniture has been produced since Roman times.  The furniture is elegant, stylish and highly popular in many countries.  During the early part of the 20th century most of the rattan furniture was produced in affluent countries that imported raw rattan from producing countries.  Nowadays furniture is manufactured in the raw material producing countries and so the benefits of the high value-addition that manufacturing imparts remain in the producing country
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  • 66. Caning  Cane for chair caning is actually the peeled bark of the rattan vine.
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  • 72. STEAMING  Production starts with steaming of the rattan.  Upon cleansing after the harvest time, rattan poles need to be heated up in order to soften them, allowing for bending and shaping.  The fibres in the rattan core go supple when the rattan poles are steamed for fifteen minutes..
  • 73. BENDING  Softened rattan poles are ready to be bent and shaped to fit the design of the furniture. The ironchick serves as the formatting unit for the poles, each one is made to fit one model of shape.  The ironchick is secure and hardwearing to handle the bending.  Exact fitting is essential to ensure proper assembly in the end.
  • 74.  FLAMING : After taking shape in the ironchick, the production team does not stop there. Thoroughly and delicately, the poles are flamed and adjusted to millimetres of scale till they reach the perfect bend at perfect angle and slant. Flaming is a delicate process, poles need to be flamed at precise heat and time to yield the desired result.
  • 75.  DRILLING :  A special technique of drilling.  Drilling also should be done with caution not to damage the core of the pole.  Guided by precision tools, every hole is made smoothly and distinctively.  JOINING THE POLES When each pole has been bent and shaped accordingly, every hole has been drilled and every joint has been smoothened, the next step is to assembly the furniture by joining the poles. Joints are strengthened with glue and again, accurate placement is a must in this part.
  • 76. GLUING & DOWELING :  using nails or screws, or glue and dowels.  The porous quality of the rattan and its absorbent fibres react with the glue to form an indestructible bond.  Every dowel used in the furniture is made of first quality hardwood known for its strength and solidity.
  • 77.  A LIFETIME BOND Gluing has an incredible effect on rattan fibres. Once glued and joined, fibres shall interlock and tangled with one another, making it lasts a lifetime. This bond of rattan has proven to stand the test of time and strength, which no other material can produce  INTERTWINED SOLIDITY Two rattan poles intertwined in such manner results in powerful and solid connection that no other materials can do. The crossing allows for strong grip and hold. With the effect of the glue, these two are inseparable.
  • 78.  LEATHER – BINDING & weaving  A nice final touch to the joints and corners of furniture, leather gives an accent of luxury. This distinctive binding requires an exceptional technique and it adds value to the furniture piece, making it one of its kind.
  • 79.  SANDING ---  Done by hand using soft sanding – paper , it is a process of bringing out the natural colour of rattan itself.  It takes a skilled hand to be able to produce the effect of sanding on rattan.  Experiences and skills contribute to the ability to create the desired outcome.  Sanding is a much elaborate process compared to staining and it preserves the rattan in its natural colour.  Good sanding yields higher value in the furniture.
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  • 83. Bamboobotanical name : bambuseae Phyllostachys edulis, moso bamboo, or tortoise-shell bamboo………… 1,450 species.  Bamboo species are found in diverse climates, from cold mountains to hot tropical regions.  Bamboo has a very high strength to weight ratio.  Slats are cut in a vertical (or quarter-sawn) manner, and laminated together for use in solid dimensional lumber, or for veneers.
  • 84. Bamboo :  The woody, hollow aerial stems (culms) of bamboo grow in branching clusters from a thick underground stem (rhizome). The culms often form a dense undergrowth that excludes other plants. Bamboo culms can attain heights ranging from 10 to 15 cm (about 4 to 6 inches) in the smallest species to more than 40 m (about 130 feet) in the largest.
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  • 86. It is also used for musical instruments, boats, weapons, fabric, toys and even making paper.
  • 87.  The strength of bamboo and its rapid rate of growth have made it a popular building material for centuries.
  • 88.  Mature bamboos sprout horizontal branches that bear sword-shaped leaves on stalked blades; the leaves on young culms arise directly from the stem.  Though the culms of some species grow quickly (as much as 1 foot [0.3 m] per day), most bamboos flower and produce seeds only after 12–120 years’ growth, and then only once in their lifetime.
  • 89.  While the color of natural (non-carbonized) bamboo Varies with different growing conditions and harvesting processes. it is generally blonde, but will become golden or darken slightly overtime.  A range of grain patterns and colors may appear on the same panel, and adjacent door and drawer fronts may not match each other, all natural characteristics of Bamboo.
  • 91. Engineered woods Advantages  precise design specifications  tested to meet national or international standards.  Sawmill scraps and other wood waste used.  non-structural species used too e.g. Poplar. / bamboo/ rice straw/ sugarcane residue Disadvantages  Less durable  Unsustainable methods of manufacturing.  Poor quality would yield poor quality.  Adhesives could be toxic and a health concern .
  • 92. Glulam :  Glued laminated timber, also called Glulam, is a type of structural timber product comprising a number of layers of dimensioned timber bonded together with durable, moisture-resistant structural adhesives.  By laminating a number of smaller pieces of timber, a single large, strong, structural member is manufactured from smaller pieces. These structural members are used as vertical columns or horizontal beams, as well as curved, arched shapes  The laminating process allows timber to be used for much longer spans, heavier loads, and complex shapes
  • 93. The adhesives used in engineered wood include:  Urea-formaldehyde resins (UF)most common, cheapest, and not waterproof.  Phenol-formaldehyde resins (PF)yellow/brown, and commonly used for exterior exposure products.  Melamine-formaldehyde resin (MF)white, heat and water resistant, and often used in exposed surfaces in more costly designs.  Methylene diphenyl diisocyanate(MDI) or polyurethane (PU) resins xpensive, generally waterproof, and does not contain formaldehyde.
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  • 95. Medium density fibre boards MDF MDF is made  fine particles of wood. /cutoffs of dimensional lumber, it is more commonly made from logs that aren't directional lumber. These logs are debarked, i.e. cambium layer is removed,  chipped into fine pieces  pieces screened, ( any pieces too large for use are re-chipped) . removing impurities and washing, the fine chips are mixed with waxes and resins,  pressed into boards. These  are then dried, laminated, trimmed and packaged for distribution.
  • 96. Mdf BENEFITS  Is an excellent substrate for veneers.  Some varieties are less expensive than many natural woods  Isotropic (its properties are the same in all directions as a result of no grain), so no tendency to split  Consistent in strength and size  Flexible. Can be used for curved walls or surfaces.  Shapes well.  Stable dimensions (won't expand or contract like wood)  Easy to finish , looks good due to even grains (i.e. paint) DRAWBACKS  Denser than plywood or chipboard (the resins are heavy)  Low grade MDF may swell and break when saturated with water.  May warp or expand if not sealed.  Contains urea-formaldehyde which is a probable carcinogen and may cause allergy, eye and lung irritation when cutting and sanding[7]  Dulls blades more quickly than many woods  Though it does not have a grain in the plane of the board, it does have one into the board. Screwing into the edge of a board will generally cause it to split in a fashion similar to delaminating.  Subject to significant shrinkage in low humidity environments.  Trim (i.e. baseboards) comes pre-primed but this is insufficient for fine finish painting. Painting with latex paints is difficult due to rapid water absorption. Most finishes appear uneven and nail holes tend to pucker
  • 97. Particle boards  Cheaper, Denser, uniform than conventional wood and ply .  Is substituted for them when appearance and strength are less important than cost.  Can be made more attractive by painting or the use of wood VENEERS that are glued onto surfaces that will be visible.  Though denser than conventional wood, it is lightest and weakest type of fiberboard, except for insulation board.  Disadvantage --- very prone to expansion , discoloration due to moisture, particularly when it is not covered with paint or another sealer.  Hence rarely used outdoors or places that have high levels of moisture, with the exception of some bathrooms, kitchens and laundries, where it is commonly used as an underlayment beneath a continuous sheet of vinyl floor coverings.  MDF and hardboard, also called high- density fiberboard, are stronger and denser than particleboard. Different grades of particleboard have different densities, with higher density meaning greater strength and greater resistance to failure of screw fasteners.
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  • 100. Oriented strand board OSB  Parallel strand lumber (PSL)  Laminated strand lumber (LSL)  Laminated veneer lumber (LVL)  Glued laminated timber (glulam)
  • 102. Other woods ……… in furniture  Satinwood  Kathal  Mango  Jarul  Jack  Hopea  Coconut  Benteak  Bakul  Aini  Bakan  Gambar Explore your options before you design ………………………….
  • 103. The furniture market  The furniture market keeps on evolving each day. Apart from the comfort ,ease and convenience in using the furniture the customers also need it to suit the interiors of the house.  Furniture in India has also been witnessing a growing demand in the market. WOOD  used right from the ancient times.  A material which is of the highest demand and value.  With a life period which beats all other materials, a good finishing and strong body.  Wood can yield any type of furniture.  It can be used even with glass and leather.  Furniture made out of Teak, mahogany, and wood of jack fruit tree etc are of high price and quality.
  • 104. PLASTIC  low in weight , price and suit the needs of a low budget house.  Available in many colours., suitable for outdoor and do not easily wear off.  The colour of plastic chairs fade over time  loses its strength, and  legs begin to bend at the slightest of weight.  overcome this problem by introducing high grades plastic .  These are available in the various textures like steel and some even look like wood.
  • 105. Mild steel  Mild steel furniture is a prominent item in the metal furniture market, the reason being its cost effectiveness. They are available at prices starting from 800 rupees. The dining tables with a powder coating may cost up to rupees 5000.  Cast iron  This furniture is resistant to all kinds of weathers. They do not corrode easily even if used outdoors.
  • 106. Glass  They are available in transparent designs which allow the passage of light through it and minimalistic designs which give the interiors a classy look.  One advantage of these is that they can be washed and maintained without any stains for a long time.  Glass furniture is manufactured using toughened glass, which does not break easily.
  • 107. Poly urethane  This material which is available in over a hundred colours has set off a new wave.  Majority of the sofa sets being imported to Kerala are made out of poly urethane material.  The frame of this furniture are made out of wood and then given a coating of poly urethane.  They also have an excellent finishing.
  • 108. Leather and synthetic leather  Synthetic leather  Synthetic leather, is a clone of leather, is cheaper but is the same in quality.  Normally cushions placed over the wooden furniture are covered using synthetic leather.  They don’t require much maintenance.  Leather  Although expensive, there is no match for the comfort of leather furniture.  Offers comfortable seating in any climate and can be cleaned using a special leather cleaning liquid.
  • 109. Fabric Fabric furniture is a symbol of sophistication and luxury. While purchasing Fabric furniture and sofa sets, take special care  upholstery can be removed. This will help in the cleaning of dirty fabric. Jute, cotton, velvet and linen are of the highest demand in the market.
  • 110. ACRYLIC  These materials have a fluid design and looks very much like glass.  These are 17 times stronger than glass though they have only half the thickness of glass.  These can be manufactured in any shapes and designs using thermo setting process. LASER ENGRAVING
  • 111. Synthetic fibre  They are very much light weight in nature and are available in all colours.  They do not get stained easily and hence can be used for outdoor purposes.
  • 112. POLYETHYLENE FIBRE  These polymers which are lightweight in nature are resistant to damage, even while exposed to rain and sunlight.  These look like cane furniture and are available at low prices.
  • 113.  The multi-purpose furniture that can be folded and kept away after use is usually made out of this material.  They can be manufactured in any shape you desire using water jet cutting. They last for a long time without any damage or corrosion. STAINLESS STEEL
  • 114. Remember  the type of material you choose makes a difference ……………….. to how a product works and appeals or fits a purpose so make informed choices
  • 115. http://www.wood-database.com/wood- articles/ Refer for more information .. http://www.majordifferences.com/ Photo credits to all those talented unnamed photographers whose output is included in this presentation .