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TRAY DRYER
PRINCIPLE
• Hot air continuously circulated through the
substances which is placed in the trays
• Forced convection is the mechanism of
evaporation
• Moisture removed from the solids
• Moist air removed through the outlet
CONSTRUCTION
It consists of a rectangular chamber whose
walls are insulated
Trays are placed inside the heating chamber
The number of trays vary with the size of the
dryer
Laboratory scale : minimum 3 trays
Industrial scale: more than 20 trays
CONSTRUCTION
• Shape of tray: rectangular, square
• Area: 1.2 -2.4 meter square
• Loading depth of each tray: 10-100 mm
• The distance between the bottom of upper
tray and the surface of the substances loaded
in the subsequent tray: 40 mm
CONSTRUCTION
Trays can be loaded in trucks on wheels
Trucks can be easily rolled in to and out of the
chamber
Two trucks can be arranged inside a dryer
Dryer fitted with a fan- to circulate air over
the trays
CONSTRUCTION
Electrically heated elements provided inside
the dryer to heat the air
Direction vanes are placed in the corner of the
dryer – to direct the air in the expected path
WORKING
1. Wet solid is loaded in to trays
2.Trays are placed in the chamber
3.Fresh air is introduced through the inlet
4.The air passes through the heaters and gets
heated up
5.The hot air circulated by means of fan at 2-5
meter per second
WORKING
6.The air picked up water
7. As water evaporates from the surface, the
water from interior diffuses out by capillary
action.
• These events occur in a single pass of air
• the time of contact is short and the amount
of water picked up in a single pass small
• So the major fraction 80-90% of the
discharged air is circulated back through fan
• 10-20% of fresh air is introduced in to the next
cycle
The moist air discharge through outlet
The constant temperature and uniform air flow
over the material maintained- to achieve uniform
drying
USES
• Sticky materials
• Plastic substances
• Granular mass
• Paste
• Crude drugs
• Chemicals
• Powders
• Tablet granules
ADVANTAGE
• Loading and unloading can be done without
losses
• DISADVANTAGE
• Amount of water picked up in a single pass is
small
• Time consuming
• More labor to load and unload – labor cost high
THANK YOU

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TRAY DRYER.pptx

  • 2. PRINCIPLE • Hot air continuously circulated through the substances which is placed in the trays • Forced convection is the mechanism of evaporation • Moisture removed from the solids • Moist air removed through the outlet
  • 3.
  • 4. CONSTRUCTION It consists of a rectangular chamber whose walls are insulated Trays are placed inside the heating chamber The number of trays vary with the size of the dryer Laboratory scale : minimum 3 trays Industrial scale: more than 20 trays
  • 5. CONSTRUCTION • Shape of tray: rectangular, square • Area: 1.2 -2.4 meter square • Loading depth of each tray: 10-100 mm • The distance between the bottom of upper tray and the surface of the substances loaded in the subsequent tray: 40 mm
  • 6. CONSTRUCTION Trays can be loaded in trucks on wheels Trucks can be easily rolled in to and out of the chamber Two trucks can be arranged inside a dryer Dryer fitted with a fan- to circulate air over the trays
  • 7. CONSTRUCTION Electrically heated elements provided inside the dryer to heat the air Direction vanes are placed in the corner of the dryer – to direct the air in the expected path
  • 8. WORKING 1. Wet solid is loaded in to trays 2.Trays are placed in the chamber 3.Fresh air is introduced through the inlet 4.The air passes through the heaters and gets heated up 5.The hot air circulated by means of fan at 2-5 meter per second
  • 9. WORKING 6.The air picked up water 7. As water evaporates from the surface, the water from interior diffuses out by capillary action. • These events occur in a single pass of air • the time of contact is short and the amount of water picked up in a single pass small
  • 10. • So the major fraction 80-90% of the discharged air is circulated back through fan • 10-20% of fresh air is introduced in to the next cycle
  • 11. The moist air discharge through outlet The constant temperature and uniform air flow over the material maintained- to achieve uniform drying
  • 12. USES • Sticky materials • Plastic substances • Granular mass • Paste • Crude drugs • Chemicals • Powders • Tablet granules
  • 13. ADVANTAGE • Loading and unloading can be done without losses • DISADVANTAGE • Amount of water picked up in a single pass is small • Time consuming • More labor to load and unload – labor cost high