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CLIMBING FILM EVAPORATOR
CLIMBING FILM EVAPORATOR
• RISING FILM EVAPORATOR
PRINCIPLE
• The preheated feed enters from the bottom
and flows up through the heated tubes
• The liquid gets heated rapidly due to overall
heat transfer coefficient
• The liquid near the wall become vapor and
forms small bubbles
• These bubbles fuse to form larger bubbles and
it entrap liquid slug and travel up in the tubes
• As more vapor formed this bubbles are blown
up from the top of tubes and strike the
deflector
• This throws the liquid concentrate downward
• Vapor escape through the vapor outlet
CONSTRUCTION
• The heating unit consists of steam jacketed tubes
• This long narrow tubes are held between two
plates
• An entrainment separator is placed at the top to
the vapor head
• Steam inlet
• Vent
• Condensate outlet
• Feed inlet- at the bottom of the steam
compartment
WORKING
• The preheated liquid feed introduced from the
bottom of the unit
• Steam introduced through the steam inlet in
to the space outside the tubes
• Heat is transferred to the liquor through the
walls of the tubes
• The liquid becomes vapor and forms smaller
bubbles
• This bubbles tend to fuse to larger bubbles
• The bubbles formed having the same
diameter as that of tubes
• So this bubbles trap a part of liquid on its way
up in the tubes
• As more vapor is formed the slug of liquid
blown up from the top of the tubes and it
spread as a liquid film over the walls
• This liquid film continues to vaporize rapidly
• Finally the mixture of liquid concentrate and
vapor eject at a high velocity from the top of
the tubes
• The entrainment separator act as a foam
breaker , it separate the entrained liquid slugs
from the vapor
• The vapor leaves from the top while
concentrate is collected from the bottom
USES
• Thermolabile substances –insulin, liver
extracts, vitamins
• Clear liquids, foaming liquids and corrosive
solutions in large quantities can operated
ADVANTAGES
• Long and narrow tubes provide large heating
area
• The time of contact between the liquor and
the heating surface is very short. Suitable for
thermolabile materials
• Suitable for foam forming liquids, because
foam can be broken by an entrainment
separator
• Small flour space
DISADVANTAGE
• EXPENSIVE
• Construction complicated
• Difficult to clean and maintain
• Not advaisable for very viscous liquids,salting
liquids and scaling liquids
CLIMBING FILM EVAPORATOR.pptx
CLIMBING FILM EVAPORATOR.pptx
CLIMBING FILM EVAPORATOR.pptx

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CLIMBING FILM EVAPORATOR.pptx

  • 2.
  • 3. CLIMBING FILM EVAPORATOR • RISING FILM EVAPORATOR PRINCIPLE • The preheated feed enters from the bottom and flows up through the heated tubes • The liquid gets heated rapidly due to overall heat transfer coefficient • The liquid near the wall become vapor and forms small bubbles
  • 4. • These bubbles fuse to form larger bubbles and it entrap liquid slug and travel up in the tubes • As more vapor formed this bubbles are blown up from the top of tubes and strike the deflector • This throws the liquid concentrate downward • Vapor escape through the vapor outlet
  • 5. CONSTRUCTION • The heating unit consists of steam jacketed tubes • This long narrow tubes are held between two plates • An entrainment separator is placed at the top to the vapor head • Steam inlet • Vent • Condensate outlet • Feed inlet- at the bottom of the steam compartment
  • 6. WORKING • The preheated liquid feed introduced from the bottom of the unit • Steam introduced through the steam inlet in to the space outside the tubes • Heat is transferred to the liquor through the walls of the tubes • The liquid becomes vapor and forms smaller bubbles
  • 7. • This bubbles tend to fuse to larger bubbles • The bubbles formed having the same diameter as that of tubes • So this bubbles trap a part of liquid on its way up in the tubes • As more vapor is formed the slug of liquid blown up from the top of the tubes and it spread as a liquid film over the walls
  • 8. • This liquid film continues to vaporize rapidly • Finally the mixture of liquid concentrate and vapor eject at a high velocity from the top of the tubes • The entrainment separator act as a foam breaker , it separate the entrained liquid slugs from the vapor • The vapor leaves from the top while concentrate is collected from the bottom
  • 9. USES • Thermolabile substances –insulin, liver extracts, vitamins • Clear liquids, foaming liquids and corrosive solutions in large quantities can operated
  • 10. ADVANTAGES • Long and narrow tubes provide large heating area • The time of contact between the liquor and the heating surface is very short. Suitable for thermolabile materials • Suitable for foam forming liquids, because foam can be broken by an entrainment separator • Small flour space
  • 11. DISADVANTAGE • EXPENSIVE • Construction complicated • Difficult to clean and maintain • Not advaisable for very viscous liquids,salting liquids and scaling liquids