XFS - Xtreme Structure and Fabrication - Symtems Truss/ Box Truss

WE RECYCLE
The loads outlined in the above table are for the Xtreme Structures and Fabrication XLITE 10T
Plate Connected Triangular Truss.
XLITE 10" Triangle Truss
Item Part Number
10’ Truss XL-10T-125BP-120
8’ Truss XL-10T-125BP-96
5’ Truss XL-10T-125BP-60
2-way Truss Corner Block XL-10T-125BP-2CB
5-way Plated Corner Block XL-10T-5PCB
Custom lengths are available upon request
Base/Corner Block
• 11/2
" diameter chords
• 5/8" diameter steel bolts
Uniformly Distributed Center Point Loads Third Point Loads Quarter Point Loads Fifth Point Loads
Span UDL Total Load Max. Defl. Load Max. Delf. Load Max. Defl. Load Max. Defl. Load Max. Defl.
ft m lbs/ft kg/m lbs kgs in mm lbs kgs in mm lbs kgs in mm lbs kgs in mm lbs kgs in mm
5 1.52 397 591 1985 900 0.06 2 993 1478 0.05 1 745 1109 0.6 15 496 738 0.06 2 414 616 0.06 2
10 3.05 197 293 1970 894 0.5 13 985 1466 0.4 10 739 1100 0.51 13 493 734 0.47 12 410 610 0.5 13
15 4.57 92 137 1385 628 1.2 30 867 1290 1.2 30 508 756 1.2 30 364 542 1.2 30 286 426 1.2 30
20 6.10 37 55 744 337 1.6 41 466 694 1.6 41 273 406 1.6 41 196 292 1.6 41 154 229 1.6 41
25 7.62 18 27 440 200 2 51 275 409 2 51 161 240 2 51 116 173 2 51 91 135 2 51
30 9.14 9 13 267 121 2.4 61 167 249 2.4 61 98 146 2.4 61 70 104 2.4 61 55 82 2.4 61
Maximum Superimposed Gravity Loads

300 CMH Road • Sulphur Springs , Texas 75482
903.438.1100 • www.xsftruss.com@XSFtruss XSFtruss XSFtruss XtremeStructures
5 1.52 524 780 2620 1188 0.04 1 1310 1950 0.03 1 984 1464 0.04 1 655 975 0.04 1 546 813 0.04 1
10 3.05 260 387 2601 1180 0.35 9 1300 1935 0.28 7 976 1453 0.36 9 650 967 0.33 8 542 807 0.35 9
15 4.57 172 256 2581 1171 1.18 30 1290 1920 0.95 24 963 1433 1.2 30 645 960 1.12 28 638 950 1.19 30
20 6.10 71 106 1429 648 1.6 41 896 1333 1.6 41 525 781 1.6 41 377 561 1.6 41 296 441 1.6 41
25 7.62 35 52 866 393 2 51 543 808 2 51 318 473 2 51 228 339 2 51 179 266 2 51
30 9.14 18 27 552 250 2.4 61 346 515 2.4 61 203 302 2.4 61 145 216 2.4 61 114 170 2.4 61
The loads outlined in the above table are for the Xtreme Structures and Fabrication XLITE 10S Plate Connected Square Truss.
XLITE 10" Square Truss
Item Part Number
10’ Truss XL-10S-125BP-120
8’ Truss XL-10S-125BP-96
5’ Truss XL-10S-125BP-60
6-way Plated Corner Block XL-10S-6PCB
Base/Corner Block
• 11/2
" diameter chords

WE RECYCLE
18" x 18" XLITE Base Plates
for Square Truss
18" x 18" XLITE Base Plates
for Triangular Truss
Item Part Number
18” x 18” Base Plate with square truss flush corner XL-18-BP-SQ-C
18” x 18” Base Plate with square truss flush edge XL-18-BP-SQ-E
18” x 18” Base Plate with square truss middle XL-18-BP-SQ-M
Item Part Number
18” x 18” Base Plate with triangle truss flush corner XL-18-BP-TRI-C
18” x 18” Base Plate with triangle truss flush edge XL-18-BP-TRI-E
18” x 18” Base Plate with triangle truss middle XL-18-BP-TRI-M
• Truss base is welded 18” x 18” Base Plate
• Overall height of base is 12”
• Base Plate is 3/8” thick aluminum plate
• 11/2
" diameter chords
• Truss base is welded 18” x 18” Base Plate
• Overall height of base is 12”
• Base Plate is 3/8” thick aluminum plate
• 11/2
" diameter chords

10" XLITE Ladder Truss Item Part Number
10’ Truss XL-10S-125BP-LAD-120
• 11/2
" diameter chords

WE RECYCLE
XLITE Utility Platforms
• Each 4' x 8' deck weighs 136 LBS.
• Standard aluminum construction
• Fixed height support legs are
available with foot pads or
locking casters
• Black powder coating available
• Natural or flat black paint finish
available on deck surface
• Great for choir riser use in schools
and worship facilities
• Platforms are rated for 60 LB/SQ.FT.
Item Part Number
48'x48' Utility Platform XL-48X48-125BP-PLAT
48'x96' Utility Platform XL-48X96-125BP-PLAT
Custom sizes are available upon request

• Main Chords are 2.0" OD x 1/8" wall aluminum.
• Diagonals are 1.0" OD x 1/8" wall aluminum.
• Bolt plate connection for use with 5/8" bolts.
Item Part Number
10' Truss X-12U-125BP-120
8' Truss X-12U-125BP-96
6' Truss X-12U-125BP-72
5' Truss X-12U-125BP-60
4' Truss X-12U-125BP-48
3' Truss X-12U-125BP-36
2' Truss X-12U-125BP-24
2-Way Corner Block X-12CB-2
6-Way Plated Corner Block X-12PLCB-6
Book-End Hinge X-12-188BP-BEH
Center Pivot Hinge X-12-188BP-CPH
45° Wedge X-12WDG-125BP-45
Custom lengths & wedges are available upon request
12"x12"
Bolt Plate Truss
CORNER BLOCKS
HINGES
WEDGES
The loads outlined in the above table are for the Xtreme Structures and Fabrication X-12U-125BP Plate Connected Truss.

WE RECYCLE
5 1.52 1994 2968 9970 4522 0.04 1 9975 14845 0.6 15 4987 7422 0.05 1 3325 4948 0.05 1 2494 3712 0.04 1
10 3.05 969 1442 9690 4395 0.29 7 4848 7215 0.23 6 3636 5411 0.3 8 2424 3608 0.28 7 1731 2576 0.25 6
15 4.57 450 670 6750 3062 0.69 18 3377 5026 0.55 14 2396 3566 0.67 17 1652 2459 0.64 16 1198 1783 0.59 15
20 6.10 237 353 4740 2150 1.16 29 2375 3535 0.93 24 1781 2651 1.19 30 1188 1768 1.1 28 848 1262 1.01 26
25 7.62 135 201 3375 1531 1.67 42 1931 2874 1.53 39 1244 1851 1.67 42 892 1328 1.67 42 681 1013 1.62 41
30 9.14 76 113 2280 1034 2 51 1436 2137 2 51 843 1255 2 51 604 899 2 51 475 707 2 51
35 10.67 44 65 1540 699 2.33 59 894 1330 2.17 55 570 848 2.33 59 409 609 2.33 59 321 478 2.33 59
40 12.19 28 42 1120 508 2.62 67 561 835 2.2 56 419 624 2.67 68 281 418 2.52 64 234 348 2.65 67
Item Part Number
10' Truss X-12U-125AFE-120
8' Truss X-12U-125AFE-96
2-Way Corner Block X-12CB-AFE-2
Book-End Hinge X-12CB-AFE-BEH
Center Pivot Hinge X-12CB-AFE-CPH
45° Wedge X-12WDG-125AFE-45
12"x12"Aluminum
Fork End Truss
• Main Chords are 2.0" OD x 1/8" wall aluminum
• Diagonals are 1.0" OD x 1/8" wall aluminum
• Fork ended connection for use with 3/4" Clevis Pins.
The loads outlined in the above table are for the Xtreme Structures and Fabrication
X-12U-125AFE Fork End Connected Truss.
CORNER BLOCKS
HINGES
WEDGES

• Main Chords are 2.0" OD x 3/16" wall aluminum
• Diagonals are 1.0" OD x 1/8" wall aluminum
• Fork ended connection for use with 3/4" Clevis Pins
Item Part Number
10' Truss X-12U-188FE-120
8' Truss X-12U-188FE-96
6' Truss X-12U-188FE-72
5' Truss X-12U-188FE-60
4' Truss X-12U-188FE-48
3' Truss X-12U-188FE-36
2' Truss X-12U-188FE-24
2-Way Corner Block X-12CB-188FE-2
Book-End Hinge X-12-188FE-BEH
Center Pivot Hinge X-12-188FE-CPH
45° Wedge X-12WDG-188FE-45
12"x12"
Fork End Truss
The loads outlined in the above table are for the Xtreme Structures and Fabrication X-12U-188FE Fork End Connected Truss.
CORNER BLOCKS
WEDGES
HINGES

WE RECYCLE
Item Part Number
10' Truss - 4 Way X-12U-125BP-LAD-4-120
12"x12"
Ladder Truss
CORNER BLOCK

12"x12"Bolt Plate
Tower Truss
Item Part Number
10' Truss X-GS12-188BP-120
8' Truss X-GS12-188BP-96
TOWER HINGE
TRUSS TOPPERS
STAR WEDGES & ASSEMBLY
PODIUM TOPS

WE RECYCLE
12"x12"Aluminum Fork End
Tower Truss
Item Part Number
10' Truss X-GS12-125AFE-120
TOWER HINGE
THREE TRUSS WIDE T-CASTER DOLLY

12"x12"Fork End
Tower Truss
Item Part Number
10' Truss X-GS12-188FE-120
8' Truss X-GS12-188FE-96
TWO TRUSS WIDE T-CASTER DOLLY
TOWER HINGE

WE RECYCLE
12"x18"Bolt Plate Truss
Item Part Number
10' Truss X-12X18U-125BP-120
8' Truss X-12X18U-125BP-96
6' Truss X-12X18U-125BP-72
5' Truss X-12X18U-125BP-60
4' Truss X-12X18U-125BP-48
3' Truss X-12X18U-125BP-36
2' Truss X-12X18U-125BP-24
2-Way Corner Block X-12X18CB-125BP-2
Book-End Hinge X-12X18U-125BP-BEH
Center Pivot Hinge X-12X18U-125BP-CPH
45° Wedge X-12X18WDG-125BP-45
The loads outlined in the above table are for the Xtreme Structures and Fabrication X-12X18U-125BP Plate Connected Truss.
CORNER BLOCKS
WEDGES
HINGES

12"x18"Aluminum
Fork End Truss
Item Part Number
10' Truss X-12X18U-125AFE-120
8' Truss X-12X18U-125AFE-96
2-Way Corner Block X-12X18CB-125AFE-2
Book-End Hinge X-12X18U-125BP-BEH
Center Pivot Hinge X-12X18U-125BP-CPH
45° Wedge X-12X18WDG-125BP-45
The loads outlined in the above table are for the Xtreme Structures and Fabrication X-12X18U-125AFE Plate Connected Truss.
5 1.52 1994 2968 9970 4522 0.04 1 9975 14845 0.06 2 4987 7422 0.05 1 3325 4948 0.05 1 2494 3712 0.04 1
10 3.05 969 1442 9690 4395 0.29 7 4848 7215 0.23 6 3636 5411 0.3 8 2424 3608 0.28 7 1731 2576 0.25 6
15 4.57 450 670 6750 3062 0.69 18 3377 5026 0.55 14 2396 3566 0.67 17 1652 2459 0.64 16 1198 1783 0.59 15
20 6.10 237 353 4740 2150 1.16 29 2375 3535 0.93 24 1781 2651 1.19 30 1188 1768 1.1 28 848 1262 1.01 26
25 7.62 135 201 3375 1531 1.67 42 1931 2874 1.53 39 1244 1851 1.67 42 892 1328 1.67 42 681 1013 1.62 41
30 9.14 76 113 2280 1034 2 51 1436 2137 2 51 843 1255 2 51 604 899 2 51 475 707 2 51
35 10.67 44 65 1540 699 2.33 59 894 1330 2.17 55 570 848 2.33 59 409 609 2.33 59 321 478 2.33 59
40 12.19 28 42 1120 508 2.62 67 561 835 2.2 56 419 624 2.67 68 281 418 2.52 64 234 348 2.65 67
CORNER BLOCKS
WEDGES
TWO TRUSS WIDE T-CASTER DOLLY

WE RECYCLE
12"x18"Fork End Truss
Item Part Number
10' Truss X-12X18U-188FE-120
8' Truss X-12X18U-188FE-96
6' Truss X-12X18U-188FE-72
5' Truss X-12X18U-188FE-60
4' Truss X-12X18U-188FE-48
3' Truss X-12X18U-188FE-36
2' Truss X-12X18U-188FE-24
2-Way Corner Block X-12X18CB-188FE-2
Book-End Hinge X-12X18-188FE-BEH
Center Pivot Hinge X-12X18-188FE-CPH
The loads outlined in the above table are for the Xtreme Structures and Fabrication X-12X18U-188FE Fork End Connected Truss.
CORNER BLOCKS
WEDGES
TWO TRUSS WIDE
T-CASTER DOLLY

16"x16"Bolt Plate Truss
Item Part Number
10' Truss X-16U-125BP-120
8' Truss X-16U-125BP-96
6' Truss X-16U-125BP-72
5' Truss X-16U-125BP-60
4' Truss X-16U-125BP-48
3' Truss X-16U-125BP-36
2' Truss X-16U-125BP-24
2-Way Corner Block X-16CB-125BP-2
Book-End Hinge X-16U-125BP-BEH
Center Pivot Hinge X-164-125BP-CPH
The loads outlined in the above table are for the Xtreme Structures and Fabrication X-16U-125BP Plate Connected Truss.
CORNER BLOCKS
WEDGES

WE RECYCLE
5 1.52 2108 3137 10540 4781 0.02 1 10542 15689 0.03 1 5271 7845 0.03 1 3514 5230 0.03 1 2635 3922 0.02 1
10 3.05 1051 1564 10510 4767 0.16 4 6799 10119 0.17 4 5099 7589 0.21 5 3400 5060 0.2 5 2428 3613 0.18 5
15 4.57 633 942 9495 4307 0.5 13 4750 7069 0.4 10 3371 5017 0.48 12 2325 3460 0.46 12 1685 2508 0.43 11
20 6.10 335 499 6700 3039 0.84 21 3350 4986 0.67 17 2513 3740 0.85 22 1675 2493 0.8 20 1197 1781 0.72 18
25 7.62 222 330 5550 2517 1.37 35 2742 4081 1.1 28 1974 2938 1.33 34 1343 1999 1.27 32 968 1441 1.17 30
30 9.14 145 216 4350 1973 1.88 48 2179 3243 1.52 39 1634 2432 1.92 49 1089 1621 1.79 45 778 1158 4.64 118
35 10.67 93 138 3255 1476 2.33 59 1864 2774 2.14 54 1201 1787 2.33 59 862 1283 2.33 59 660 982 2.28 58
40 12.19 61 91 2440 1107 2.67 68 1538 2289 2.67 68 903 1344 2.67 68 647 963 2.67 68 509 758 2.67 68
45 13.72 39 58 1755 796 3 76 1118 1664 3 76 656 976 3 76 471 701 3 76 370 551 3 76
50 15.24 28 42 1400 635 3.33 85 799 1189 3.07 78 519 772 3.33 85 372 554 3.33 85 292 435 3.33 85
16"x16"Aluminum
Fork End Truss
Item Part Number
10' Truss X-16U-125AFE-120
2-Way Corner Block X-16CB-125AFE-2
Book-End Hinge X-16U-125AFE-BEH
Center Pivot Hinge X-16U-125AFE-CPH
X-16U-125AFE Fork End Connected Truss.
CORNER BLOCKS

16"x16"Fork End Truss
Item Part Number
10' Truss X-16U-188FE-120
8' Truss X-16U-188FE-96
6' Truss X-16U-188FE-72
5' Truss X-16U-188FE-60
4' Truss X-16U-188FE-48
3' Truss X-16U-188FE-36
2' Truss X-16U-188FE-24
Book-End Hinge X-16U-188FE-BEH
Center Pivot Hinge X-16U-188FE-CPH
The loads outlined in the above table are for the Xtreme Structures and Fabrication X-16U-188FE Fork End Connected Truss.
CORNER BLOCKS

WE RECYCLE
16"x16"Bolt Plate
Tower Truss
Item Part Number
10' Truss X-GS16-188BP-120
TOWER HINGE

16"x16"Aluminum Fork End
Tower Truss
Item Part Number
TOWER HINGE

WE RECYCLE
16"x16"Fork End
Tower Truss
Item Part Number
10' Truss X-GS16-188FE-120
TOWER HINGE

20.5"x20.5"Bolt Plate Truss
Item Part Number
10' Truss X-20.5U-125BP-120
8' Truss X-20.5U-125BP-96
6' Truss X-20.5U-125BP-72
5' Truss X-20.5U-125BP-60
4' Truss X-20.5U-125BP-48
3' Truss X-20.5U-125BP-36
2' Truss X-20.5U-125BP-24
2-Way Corner Block X-20.5CB-125BP-2
Book-End Hinge X-20.5-125BP-BEH
Center Pivot Hinge X-20.5-125BP-CPH
45° Wedge X-20.5WDG-125BP-45
The loads outlined in the above table are for the Xtreme Structures and Fabrication X-20.5U-125BP Plate Connected Truss.
CORNER BLOCKS
WEDGES

WE RECYCLE
20.5"x20.5"Aluminum Fork End Truss
Item Part Number
10' Truss X-20.5U-125AFE-120
8' Truss X-20.5U-125AFE-96
6' Truss X-20.5U-125AFE-72
5' Truss X-20.5U-125AFE-60
4' Truss X-20.5U-125AFE-48
3' Truss X-20.5U-125AFE-36
2' Truss X-20.5U-125AFE-24
2-Way Corner Block X-20.5CB-125AFE-2
The loads outlined in the above table are for the Xtreme Structures and Fabrication X-20.5U-125AFE Fork End Connected Truss.
CORNER BLOCKS HINGES
5 1.52 2383 3546 11915 5405 0.01 0 11917 17735 0.02 1 5959 8868 0.02 1 3972 5911 0.02 1 2979 4433 0.02 1
10 3.05 1189 1770 11890 5393 0.11 3 8991 13381 0.13 3 5945 8848 0.14 4 3964 5899 0.13 3 2973 4425 0.13 3
15 4.57 788 1173 11820 5361 0.36 9 6284 9352 0.3 8 4460 6638 0.37 9 0.076 0 0.35 9 2230 3319 0.32 8
20 6.10 443 659 8860 4019 0.63 16 4439 6606 0.51 13 3329 4954 0.65 17 2220 3304 0.6 15 1585 2359 0.55 14
25 7.62 295 439 7375 3345 1.05 27 3635 5410 0.83 21 2618 3896 1.01 26 1781 2651 0.96 24 1283 1909 0.89 23
30 9.14 193 287 5790 2626 1.43 36 2897 4311 1.15 29 2173 3234 1.46 37 1448 2155 1.36 35 1035 1540 1.24 31
35 10.67 145 216 5075 2302 2.04 52 2481 3692 1.62 41 1807 2689 1.99 51 1222 1819 1.88 48 879 1308 1.73 44
40 12.19 105 156 4200 1905 2.53 64 2107 3136 2.07 53 1580 2351 2.59 66 1054 1569 2.42 61 753 1121 2.22 56
45 13.72 73 109 3285 1490 3 76 1829 2722 2.69 68 1213 1805 3 76 870 1295 3 76 649 966 2.87 73
50 15.24 53 79 2650 1202 3.33 85 1618 2408 3.25 83 975 1451 3.33 85 699 1040 3.33 85 549 817 3.33 85

20.5"x20.5"Fork End Truss
Item Part Number
10' Truss X-20.5U-188FE-120
8' Truss X-20.5U-188FE-96
6' Truss X-20.5U-188FE-72
5' Truss X-20.5U-188FE-60
4' Truss X-20.5U-188FE-48
3' Truss X-20.5U-188FE-36
2' Truss X-20.5U-188FE-24
2-Way Corner Block X-20.5CB-188FE-2
• Main Chords are 2.0" OD x 3/16"
wall aluminum.
• Diagonals are 1.0" OD x 1/8"
wall aluminum.
• Fork ended connection for use with
3/4" Clevis Pins.
The loads outlined in the above table are for the Xtreme Structures and Fabrication X-20.5U-188FE Fork End Connected Truss.
CORNER BLOCKS HINGES

WE RECYCLE
20.5"x20.5"Bolt Plate Tower Truss
Item Part Number
10' Truss X-GS20.5-188BP-120
8' Truss X-GS20.5-188BP-96
5' Truss X-GS20.5-188BP-60
3' Truss X-GS20.5-188BP-36
Custom lengths & wedges are
available upon request
TOWER HINGE

20.5"x20.5"Aluminum Fork End
Tower Truss
Item Part Number
10' Truss X-GS20.5-125AFE-120
8' Truss X-GS20.5-125AFE-96

WE RECYCLE
20.5"x20.5"Fork End Tower Truss
Item Part Number
10' Truss X-GS20.5-188FE-120
8' Truss X-GS20.5-188FE-96
5' Truss X-GS20.5-188FE-60
3' Truss X-GS20.5-188FE-36

5 1.52 1602 2384 8012 3634 0.02 1 4921 7324 0.02 1 3695 5499 0.02 1 2461 3663 0.02 1 2003 2981 0.02 1
10 3.05 488 726 4879 2213 0.09 2 2439 3630 0.07 2 1831 2725 0.09 2 1220 1816 0.08 2 1016 1512 0.09 2
15 4.57 214 318 3205 1454 0.19 5 1602 2384 0.15 4 1203 1790 0.2 5 801 1192 0.18 5 668 994 0.19 5
20 6.10 118 176 2354 1068 0.35 9 1177 1752 0.27 7 884 1316 0.34 9 588 875 0.32 8 490 729 0.34 9
25 7.62 73 109 1832 831 0.54 14 916 1363 0.41 10 688 1024 0.52 13 458 682 0.49 12 382 569 0.51 13
30 9.14 49 73 1474 669 0.78 20 737 1097 0.57 14 553 823 0.73 19 369 549 0.68 17 307 457 0.72 18
35 10.67 35 52 1211 549 1.06 27 605 900 0.76 19 454 676 0.96 24 303 451 0.9 23 252 375 0.95 24
40 12.19 25 37 1006 456 1.39 35 503 749 0.95 24 378 563 1.21 31 251 374 1.13 29 210 313 1.19 30
45 13.72 19 28 840 381 1.75 44 420 625 1.16 29 315 469 1.46 37 210 313 1.36 35 175 260 1.44 37
50 15.24 14 21 702 318 2.17 55 351 522 1.36 35 264 393 1.7 43 176 262 1.59 40 146 217 1.68 43
20.5"x20.5"Bolt Plate Triangular Truss
Item Part Number
10' Truss X-20.5T-125BP-120
8' Truss X-20.5T-125BP-96
5' Truss X-20.5T-125BP-60
The loads outlined in the above table are for the Xtreme Structures and Fabrication Plate Connected Truss.

WE RECYCLE
5 1.52 1601 2383 8005 3631 0.02 1 7801 11610 0.03 1 4003 5957 0.02 1 2668 3971 0.02 1 2001 2978 0.02 1
10 3.05 775 1153 7748 3514 0.14 4 3874 5765 0.11 3 2909 4329 0.14 4 1937 2883 0.13 3 1614 2402 0.14 4
15 4.57 340 506 5107 2316 0.31 8 2554 3801 0.24 6 1917 2853 0.31 8 1277 1900 0.29 7 1064 1583 0.31 8
20 6.10 188 280 3769 1710 0.55 14 1885 2805 0.43 11 1415 2106 0.54 14 942 1402 0.51 13 785 1168 0.54 14
25 7.62 118 176 2952 1339 0.86 22 1476 2197 0.66 17 1108 1649 0.84 21 138 205 0.78 20 615 915 0.83 21
30 9.14 80 119 2396 1087 1.24 31 1198 1783 0.93 24 899 1338 1.18 30 599 891 1.1 28 499 743 1.16 29
35 10.67 57 85 1989 902 1.68 43 994 1479 1.23 31 747 1112 1.56 40 497 740 1.46 37 414 616 1.55 39
40 12.19 42 63 1675 760 2.2 56 837 1246 1.57 40 629 936 1.97 50 419 624 1.85 47 349 519 1.96 50
45 13.72 32 48 1422 645 2.78 71 711 1058 1.92 49 534 795 2.4 61 356 530 2.26 57 296 441 2.39 61
50 15.24 19 28 927 420 2.8 71 464 691 1.78 45 348 518 2.19 56 232 345 2.09 53 193 287 2.2 56
• Main Chords are 2.0" OD x 3/16"
wall aluminum.
• Diagonals are 1.5" OD x 1/8"
wall aluminum.
• Fork ended connection for use
with 3/4" Clevis Pins.
20.5"x20.5"Aluminum Fork End
Triangular Truss
Item Part Number
10' Truss X-20.5T-188AFE-120
8' Truss X-20.5T-188AFE-96
The loads outlined in the above table are for the Xtreme Structures and Fabrication Fork End Connected Truss.

20.5"x20.5"Fork End Triangular Truss
Item Part Number
10' Truss X-20.5T-188FE-120
8' Truss X-20.5T-188FE-96
5 1.52 1595 2374 7976 3618 0.01 0 7976 11870 0.02 1 3988 5935 0.02 1 2659 3957 0.02 1 1994 2968 0.01 0
10 3.05 791 1177 7911 3588 0.1 3 5788 8614 0.11 3 3956 5887 0.13 3 2637 3925 0.12 3 1978 2944 0.12 3
15 4.57 507 755 7610 3452 0.32 8 3805 5663 0.25 6 2857 4252 0.32 8 1902 2831 0.3 8 1585 2359 0.31 8
20 6.10 280 417 5594 2537 0.57 14 2797 4163 0.44 11 2100 3125 0.56 14 1399 2082 0.52 13 1166 1735 0.55 14
25 7.62 174 259 4359 1977 0.88 22 2180 3244 0.67 17 1636 2435 0.85 22 1090 1622 0.79 20 908 1351 0.84 21
30 9.14 117 174 3515 1594 1.27 32 1757 2615 0.94 24 1319 1963 1.2 30 879 1308 1.11 28 732 1089 1.18 30
35 10.67 83 124 2893 1312 1.73 44 1446 2152 1.24 31 1086 1616 1.58 40 123 183 1.47 37 603 897 1.56 40
40 12.19 60 89 2410 1093 2.26 57 1205 1793 1.57 40 905 1347 1.99 51 603 897 1.85 47 502 747 1.96 50
45 13.72 44 65 1973 895 2.81 71 987 1469 1.86 47 741 1103 2.35 60 493 734 2.19 56 411 612 2.32 59
50 15.24 24 36 1213 550 2.81 71 607 903 1.66 42 455 677 2.07 53 303 451 1.94 49 253 377 2.04 52

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(ft) (m) (lbs/f) (kg/m) (lbs) (kgs) (in) (mm) (lbs) (kgs) (in) (mm) (lbs) (kgs) (in) (mm) (lbs) (kgs) (in) (mm) (lbs) (kgs) (in) (mm)
Load Defl. Load Defl.
Max.
Span UDL Load Defl. Load Defl. Load Defl.
Max. Max.Total Max. Max.
XSF 30” x 20.5” Plated Truss
Center Point Loads Third Point Loads Quarter Point Loads Fifth Point LoadsUniformly Distributed
10 (3.05) 1865 (2474) 18650 (8460) 0.07 (2) 1 @ 9326 (4230) 0.06 (2) 2 @ 6994 (3172) 0.07 (2) 3 @ 4663 (2115) 0.07 (2) 4 @ 3331 (1511) 0.06 (2)
20 (6.10) 459 (683) 9180 (4164) 0.29 (7) 1 @ 4591 (2082) 0.23 (6) 2 @ 3443 (1562) 0.30 (8) 3 @ 2295 (1041) 0.27 (7) 4 @ 1640 (744) 0.25 (6)
30 (9.14) 198 (295) 5940 (2694) 0.65 (17) 1 @ 2980 (1352) 0.53 (13) 2 @ 2235 (1014) 0.66 (17) 3 @ 1490 (676) 0.62 (16) 4 @ 1064 (483) 0.57 (14)
40 (12.19) 107 (159) 4280 (1941) 1.15 (29) 1 @ 2151 (976) 0.94 (24) 2 @ 1613 (732) 1.18 (30) 3 @ 1076 (488) 1.10 (28) 4 @ 768 (348) 1.01 (26)
50 (15.24) 65 (97) 3250 (1474) 1.80 (46) 1 @ 1634 (741) 1.49 (38) 2 @ 1226 (556) 1.84 (47) 3 @ 817 (371) 1.73 (44) 4 @ 584 (265) 1.59 (40)
60 (18.29) 42 (62) 2520 (1143) 2.58 (66) 1 @ 1274 (578) 2.18 (55) 2 @ 955 (433) 2.65 (67) 3 @ 637 (289) 2.49 (63) 4 @ 455 (206) 2.31 (59)
30"x20.5"Bolt Plate Truss
Item Part Number
10' Truss X-30X20.5-125BP-120
8' Truss X-30X20.5-125BP-96
5' Truss X-30X20.5-125BP-60
2-Way Corner Block X-30X20.5CB-125BP-2
The loads outlined in the above table are for the Xtreme Structures and Fabrication X-30X20.5-125BP Plate Connected Truss.
CORNER BLOCKS

10 3.05 1943 2892 19430 8813 0.08 2 13615 20262 0.08 2 9719 14464 0.1 3 6479 9642 0.1 3 4859 7231 0.09 2
20 6.10 673 1002 13460 6105 0.42 11 6734 10022 0.34 9 5050 7516 0.43 11 3367 5011 0.4 10 2405 3579 0.36 9
30 9.14 293 436 8790 3987 0.94 24 4407 6559 0.76 19 3305 4919 0.97 25 2204 3280 0.9 23 1574 2342 0.82 21
40 12.19 160 238 6400 2903 1.67 42 3220 4792 1.37 35 2415 3594 1.72 44 1610 2396 1.6 41 1150 1711 1.47 37
50 15.24 99 147 4950 2245 2.62 67 2487 3701 2.15 55 1865 2776 2.68 68 1244 1851 2.51 64 888 1322 2.31 59
60 18.29 54 80 3240 1470 3.18 81 1643 2445 2.68 68 1233 1835 3.29 84 822 1223 3.09 78 685 1019 3.25 83
70 21.34 25 37 1750 794 3.22 82 877 1305 2.76 70 685 1019 3.28 83 438 652 3.11 79 365 543 3.24 82
30"x20.5"Aluminum
Fork End Truss
Item Part Number
10' Truss X-30X20.5-125AFE-120
8' Truss X-30X20.5-125AFE-96
5' Truss X-30X20.5-125AFE-60
2-Way Corner Block X-30X20.5CB-AFE-2
The loads outlined in the above table are for the Xtreme Structures and Fabrication X-30X20.5-125AFE Fork End Connected Truss.
CORNER BLOCKS

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30"x20.5"Fork End Truss
Item Part Number
10' Truss X-30X20.5-188FE-120
8' Truss X-30X20.5-188FE-96
5' Truss X-30X20.5-188FE-60
2-Way Corner Block X-30X20.5CB-188FE-2
(ft) (m) (lbs/f) (kg/m) (lbs) (kgs) (in) (mm) (lbs) (kgs) (in) (mm) (lbs) (kgs) (in) (mm) (lbs) (kgs) (in) (mm) (lbs) (kgs) (in) (mm)
10 (3.05) 1956 (2909) 19560 (8872) 0.05 (1) 1 @ 17783 (8066) 0.08 (2) 2 @ 9780 (4436) 0.07 (2) 3 @ 6520 (2957) 0.07 (2) 4 @ 4890 (2218) 0.06 (2)
20 (6.10) 879 (815) 17580 (4974) 0.38 (10) 1 @ 8791 (2988) 0.30 (8) 2 @ 6594 (2991) 0.39 (10) 3 @ 4396 (1994) 0.36 (9) 4 @ 3140 (1424) 0.33 (8)
30 (9.14) 383 (570) 11490 (5212) 0.85 (22) 1 @ 5750 (2608) 0.69 (18) 2 @ 4312 (1956) 0.87 (22) 3 @ 2875 (1304) 0.81 (21) 4 @ 2053 (931) 0.74 (19)
40 (12.19) 209 (311) 8360 (3792) 1.51 (38) 1 @ 4165 (1889) 1.23 (31) 2 @ 3147 (1427) 1.55 (39) 3 @ 2098 (952) 1.45 (37) 4 @ 1498 (679) 1.32 (34)
50 (15.24) 129 (192) 6450 (2926) 2.36 (60) 1 @ 3236 (1468) 1.94 (49) 2 @ 2427 (1101) 2.42 (61) 3 @ 1618 (734) 2.26 (57) 4 @ 1156 (524) 2.08 (53)
60 (18.29) 80 (119) 4800 (2177) 3.21 (82) 1 @ 2409 (1093) 2.67 (68) 2 @ 1807 (820) 3.29 (84) 3 @ 1205 (547) 3.09 (78) 4 @ 919 (417) 3.01 (76)
Load Defl. Load Defl.
Max.
Span UDL Load Defl. Load Defl. Load Defl.
Max. Max.Total Max. Max.
XSF 30” x 20.5” Steel Fork End Truss
Center Point Loads Third Point Loads Quarter Point Loads Fifth Point LoadsUniformly Distributed
The loads outlined in the above table are for the Xtreme Structures and Fabrication X-30X20.5-188FE Fork End Connected Truss.
CORNER BLOCKS

30"x20.5"Heavy Duty
Fork End Truss
Item Part Number
10' Truss X-30X20.5-125HDFE-120
8' Truss X-30X20.5-125HDFE-96
6' Truss X-30X20.5-125HDFE-72
5' Truss X-30X20.5-125HDFE-60
4' Truss X-30X20.5-125HDFE-48
3' Truss X-30X20.5-125HDFE-36
2' Truss X-30X20.5-125HDFE-24
2-Way Corner Block X-30X20.5CB-125HDFE-2
CORNER BLOCKS

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5 1.52 1998 2974 9990 4531 0.01 0 9993 14872 0.01 0 4996 7435 0.01 0 3331 4957 0.01 0 2498 3718 0.01 0
10 3.05 995 1481 9950 4513 0.05 1 9958 14820 0.08 2 4979 7410 0.07 2 3319 4939 0.07 2 2489 3704 0.06 2
15 4.57 658 979 9870 4477 0.18 5 8161 12146 0.23 6 4939 7350 0.24 6 3293 4901 0.22 6 2469 3674 0.21 5
20 6.10 493 734 9860 4472 0.42 11 5763 8577 0.39 10 4322 6432 0.5 13 2882 4289 0.47 12 2058 3063 0.42 11
25 7.62 384 571 9600 4354 0.81 21 4731 7041 0.64 16 3406 5069 0.78 20 2317 3448 0.74 19 1670 2485 0.68 17
30 9.14 250 372 7500 3402 1.1 28 3765 5603 0.89 23 2823 4201 1.13 29 1882 2801 1.05 27 1344 2000 0.96 24
35 10.67 190 283 6650 3016 1.58 40 3238 4819 1.25 32 2359 3511 1.53 39 1596 2375 1.45 37 1147 1707 1.34 34
40 12.19 137 204 5480 2486 1.96 50 2742 4081 1.6 41 2057 3061 2 51 1371 2040 1.87 47 979 1457 1.71 43
45 13.72 109 162 4905 2225 2.59 66 2398 3569 2.08 53 1758 2616 2.53 64 1185 1764 2.4 61 851 1266 2.21 56
50 15.24 82 122 4100 1860 2.99 76 2054 3057 2.46 62 1541 2293 3.05 77 1027 1528 2.86 73 754 1122 2.69 68
55 16.76 50 74 2750 1247 2.95 75 1402 2087 2.5 64 1052 1566 3.05 77 701 1043 2.87 73 584 869 3.01 76
60 18.29 34 51 2040 925 2.94 75 1044 1554 2.52 64 783 1165 3.05 77 522 777 2.88 73 435 647 3.01 76
26"x18.5"Single-Hung Pre-Rigged
Aluminum Fork End Truss
Item Part Number
10' Truss X26X18.5-125FE-SHPRT-120
X26X18.5-125FE-SHPRT Fork End Connected Truss.

26"x18.5"Single-Hung Pre-Rigged
Fork End Truss
Item Part Number
10' Truss X26X18.5-125AFE-SHPRT-120
The loads outlined in the above table are for the Xtreme Structures and Fabrication X26X18.5-125AFE-SHPRT Fork End Connected Truss.

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26"x30"Double-Hung Pre-Rigged
Bolt Plate Truss
Item Part Number
10.25' Truss X-26X30-125BP-DHPRT-123
10' Truss X-26X30-125BP-DHPRT-120
7.75' Truss X-26X30-125BP-DHPRT-93
5.25' Truss X-26X30-125BP-DHPRT-63
X26X30-125BP-DHPRT Plate Connected Truss.
CORNER BLOCKS

5 1.52 2091 3112 10455 4742 0.01 0 10456 15561 0.01 0 5228 7781 0.01 0 3485 5187 0.01 0 2614 3890 0.01 0
10 3.05 993 1478 9930 4504 0.05 1 9936 14787 0.08 2 4968 7394 0.07 2 3312 4929 0.07 2 2484 3697 0.06 2
15 4.57 686 1021 10290 4667 0.19 5 8131 12101 0.23 6 5151 7666 0.25 6 3434 5111 0.23 6 2576 3834 0.22 6
20 6.10 491 731 9820 4454 0.42 11 5741 8544 0.39 10 4306 6408 0.5 13 2871 4273 0.47 12 2050 3051 0.43 11
25 7.62 380 566 9500 4309 0.81 21 4680 6965 0.64 16 3370 5015 0.78 20 2292 3411 0.74 19 1652 2459 0.69 18
30 9.14 248 369 7440 3375 1.1 28 3732 5554 0.89 23 2799 4166 1.13 29 1866 2777 1.05 27 1333 1984 0.96 24
35 10.67 186 277 6510 2953 1.58 40 3168 4715 1.26 32 2308 3435 1.53 39 1561 2323 1.45 37 1122 1670 1.34 34
40 12.19 134 199 5360 2431 1.95 50 2698 4015 1.6 41 2024 3012 2 51 1349 2008 1.87 47 964 1435 1.72 44
45 13.72 104 155 4680 2123 2.56 65 2308 3435 2.09 53 1693 2520 2.53 64 1141 1698 2.4 61 819 1219 2.22 56
50 15.24 82 122 4100 1860 3.06 78 2055 3058 2.53 64 1542 2295 3.13 80 1028 1530 2.93 74 734 1092 2.7 69
55 16.76 61 91 3355 1522 3.67 93 1738 2587 3.16 80 1233 1835 3.67 93 861 1281 3.59 91 618 920 3.34 85
60 18.29 47 70 2820 1279 4 102 1608 2393 3.69 94 1044 1554 4 102 749 1115 4 102 574 854 3.92 100
Aluminum Fork End Truss
Item Part Number
10' Truss X26X30-188FE-DHPRT-120
8' Truss X26X30-188FE-DHPRT-96
The loads outlined in the above table are for the Xtreme Structures and Fabrication X26X30-188FE-DHPRT Fork End Connected Truss.

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Fork End Truss
Item Part Number
10.25' Truss X-26X30-188FE-DHPRT-123
10' Truss X-26X30-188FE-DHPRT-120
7.75' Truss X-26X30-188FE-DHPRT-93
5.25' Truss X-26X30-188FE-DHPRT-63

Item Part Number
10' Truss X24SST-125AFE-120
2-Way Corner Block X24SST-AFE-CB-2
10 3.05 1604 2387 16040 7276 0.09 2 14142 21047 0.1 3 9970 14838 0.12 3 6646 9891 0.11 3 4985 7419 0.11 3
20 6.10 698 1039 13960 6332 0.5 13 6984 10394 0.41 10 5238 7795 0.52 13 3492 5197 0.48 12 2494 3712 0.44 11
30 9.14 303 451 9090 4123 1.13 29 4559 6785 0.92 23 3419 5088 1.16 29 2280 3393 1.08 27 1628 2423 0.99 25
40 12.19 164 244 6600 2994 2.01 51 3318 4938 1.64 42 2488 3703 2.06 52 1659 2469 1.92 49 1185 1764 1.76 45
50 15.24 101 150 5050 2291 3.13 80 2550 3795 2.59 66 1912 2846 3.22 82 1275 1898 3.01 76 911 1356 2.77 70
60 18.29 57 85 3420 1551 4 102 2019 3005 3.77 96 1274 1896 4 102 914 1360 4 102 718 1069 4 102
24"Aluminum Fork End
Space Saving Truss

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24"Fork End
Space Saving Truss
Item Part Number
10' Truss X-24SST-125FE-120
2-Way Corner Block X-24SST-125FE-CB-2
SPACE SAVING TRUSS CART

36"Fork End
Space Saving Truss
Item Part Number
10 3.05 1680 2500 16800 7620 0.03 1 16800 25003 0.05 1 8400 12501 0.04 1 5600 8334 0.04 1 4200 6251 0.04 1
20 6.10 840 1250 16800 7620 0.26 7 10697 15920 0.25 6 8023 11940 0.32 8 5349 7961 0.3 8 3820 5685 0.27 7
30 9.14 467 695 14010 6355 0.7 18 7015 10440 0.57 14 5261 7830 0.72 18 3507 5219 0.67 17 2505 3728 0.61 15
40 12.19 256 381 10240 4645 1.25 32 5138 7647 1.01 26 3854 5736 1.28 33 2569 3823 1.19 30 1835 2731 1.09 28
50 15.24 159 237 7950 3606 1.95 50 3984 5929 1.59 40 2988 4447 1.99 51 1992 2965 1.86 47 1423 2118 1.71 43
60 18.29 106 158 6360 2885 2.8 71 3192 4750 2.32 59 2394 3563 2.87 73 1596 2375 2.69 68 1140 1697 2.47 63
70 21.34 56 83 3920 1778 3.03 77 1995 2969 2.58 66 1496 2226 3.13 80 997 1484 2.95 75 831 1237 3.09 78
CORNER BLOCKS

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36"HD Fork End
Space Saving Truss
Item Part Number
10' Truss X-36HDSST-125FE-120
2-Way Corner Block X-36HDSST-125FE-CB-2
10 3.05 1680 2500 16800 7620 0.02 1 16800 7620 0.03 1 8400 3810 0.02 1 5600 2540 0.02 1 4200 1905 0.02 1
20 6.10 840 1250 16800 7620 0.14 4 16800 7620 0.23 6 8400 3810 0.2 5 5600 2540 0.18 5 4200 1905 0.17 4
30 9.14 560 833 16800 7620 0.49 12 12963 5880 0.58 15 8400 3810 0.66 17 5600 2540 0.62 16 4200 1905 0.59 15
40 12.19 420 625 16800 7620 1.16 29 9566 4339 1.03 26 7174 3254 1.3 33 4783 2170 1.22 31 3416 1549 1.11 28
50 15.24 299 445 14950 6781 1.99 51 7491 3398 1.62 41 5619 2549 2.04 52 3746 1699 1.9 48 2676 1214 1.74 44
60 18.29 202 301 12120 5498 2.87 73 6079 2757 2.35 60 4559 2068 2.93 74 3039 1378 2.74 70 2171 985 2.51 64
70 21.34 109 162 7630 3461 3.06 78 3827 1736 2.54 65 2871 1302 3.13 80 1914 868 2.94 75 1595 723 3.09 78
CORNER BLOCKS

Spot Decks
5' x 5' Heavy Duty Spot Deck
7.5' Circle Spot Deck
7' x 7' Spot Deck

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Roof Systems
Our motto at XSF is “Not all roof systems are created equal.”
We work with our clients to design a roof system that will
meet their needs regardless of the size or shape of the system.
Preliminary design and layouts are provided at no additional
cost to the customer when purchasing a roof system. So if it
is a standard 40' x 40' roof that you need, no problem. If your
roof system includes 20 towers in an unusual shape, PA wings
and is permanently installed on uneven ground, no problem.
Custom roof systems at off-the-shelf pricing is what we do.

Star Productions
60' x 40' x 35' Trim with PA Wings
Rock the Desert, Texas
140' x 40' x 35' Trim
Rock the Desert, Texas
140' x 40' x 35' Trim

WE RECYCLE
Securely bolts to truss sizes from
10"x10" up to 20.5"x20.5"
Mill Finish Shown, Powder Coated Available
10"x10" up to 20.5"x20.5"
Mill Finish Shown, Powder Coated Available
10"x10" up to 20.5"x20.5"
Powder Coated Black
10"x10" up to 20.5"x20.5"
Powder Coated Black
24" Steel Base Plate
36" Steel Base Plate
24" Aluminum Base Plate
36" Aluminum Base Plate
Base Plates
Tower Base

Outriggers & Stabilizers
• Fork End or Plated connections available
• Single or Double Reeved pulley configurations
• 12"x12", 16"x16" and 20.5"x20.5" Towers available
• Pivoting Outrigger for placement flexibility
• Braced Stabilizer for maximum resistance to overturning
• Headblocks include stainless steel shafts and
custom bearings
• 6" diameter levelling pads with stainless steel hardware
• Powder coating available in any color
The XSF heavy duty ground support system offers a number of
benefits over standard ground support systems and is capable of
roof system trim heights of up to 60 feet.

WE RECYCLE
Rigging Grids
Tacoma Dome

Huntsman ArenaUNLV Thomas and Mack Center

WE RECYCLE
Design & Fabrication of custom applications is our
specialty. We pride ourselves on quick response and
timely quotes for custom projects of any size. Technical
design, utilizing the latest graphic software allows us
to furnish 3D concept design drawings for approval.
We work closely with our third party engineering firms
to ensure that your design meets standard codes and
safety regulations. Regardless of the size or require-
ments of your project, we can work with you to design
and fabricate a custom truss that will meet your needs.
No project is too large or too small for our team at XSF.
Disney on Ice
Metallica Marvel Universe Live
Tacoma Dome

Ringling Bros.
Ozzy Osbourne
Guggenheim Museum
Worship Facilities
Trade Show Exhibit

WE RECYCLE
Truss & Rigging
Rigging Accessories
XSF provides a full line of rigging accessories to complement
our truss line. In addition to our line of XSF accessories, our
inventory includes a full line of products from SpanSet and
Lightsource. Call us for pricing and availability.
SpanSet Stage Sling
SpanSet’s Stage Sling is a double -walled dark covered sling,
designed specifically for the entertainment and theatrical industry.
This sling is lightweight, soft and pliable, and ideal for inconspicu-
ous suspension of stage and lighting equipment. The steel core
within this sling eliminates the need for steel back-up safety lines.
Each sling comes with a velcro opening that allows the user to
properly inspect the steel core. Spanset is the original
manufacturer of round slings and is the first name in safety.
Pinch Blocks/Grapples Pinch Blocks
Example Use

AccessoriesTrussing Accessories
We carry a variety of trussing accessories
and replacement parts including:
• Bolts and Clevis Pins
• Truss Casters
• Shank Hooks/Couplers
• Baseplate Pins
• PRT Guide Rods
• Sleeve Block Caster
• Steel and Aluminum
Base Plates
• Pipe Battens
• And much more
Air Wall Hangers
Beam Clamps
Mega Couplers
Half Couplers
Quad Couplers
Mega ClawsTruss Protectors
Mega Truss Picks
Square Couplers
Mini-Clamps
Clamp-on Rig Point

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Circle & Oval Truss
XSF truss circles come in standard sizes
of 10', 12', 15', 20', and go up to 80' in
diameter. Portions of these circles can
be used to create ovals, arcs or vertical
arches. Truss sizes for circles include any
plated truss size we offer ranging from
12"x12" Utility truss up to 36"x36" truss
or larger. We form roll our aluminum tubes
in house and can fabricate any custom size
circle or oval to meet your needs.

Array Towers
Heavy Duty Line Array Tower
Our heavy duty tower is a free stand-
ing support structure that has been
designed and engineered to support
4,400 pounds of weight and resist
45mph wind loads. The tower mast
and legs consist of 16"x16" fork end
truss and extends up to a maximum
overall height of 31'-0". Water ballast
tanks are provided with the system to
prevent overturning. Screw jacks are
provided in the legs for adjustability on
uneven surfaces.
XLITE Tower Structure
Our XLITE tower structure is a free
standing support structure designed
and engineered to support 1,000 pounds
of weight in indoor applications.
The structure masts consist of our
efficient 10" XLITE Truss and measure up
to an overall height of 23'-0". The channel
legs are fabricated from high grade
aluminum alloy and provide adjustability
for uneven surfaces. No additional
ballasting components are required.
Arch Line Array Tower
The arch line array tower structure is a free-
standing support structure that has been
designed and engineered to support 2,200
pounds of weight in indoor applications.
The mast and outriggers consist of 12"x12"
plated utility circle truss. The mast hinges
down and back on itself to create a com-
pact portable unit. The tower is provided
with or without a tower lifter, depending
on height and weight requirements. The
tower is shipped assembled and ready to
hinge up into position.
Light Duty Line Array Tower
Our light duty tower is a free standing support structure
that has been designed and engineered to support 1,300
pounds of weight and resist 45mph wind loads. The tower
mast and legs consist of 12"x12" plated Utility Truss. This
is a cost effective tower that measures a maximum overall
height of 28'-6" and requires no additional ballasting com-
ponents. Screw jacks are provided in the legs for
adjustability on uneven surfaces.

WE RECYCLE
Truss Use and
The proper use and handling of aluminum truss can significantly
increase the lifespan of any truss. Always avoid unnecessary
abrasive or impact damage to the truss such as dragging or
dropping the truss if at all possible. Always use enough people
to ensure that the truss is properly handled when moving truss
by hand. Dollies should also be used when moving truss to
prevent dropping or dragging the truss members.
When transporting truss by truck, take precautions to properly
package and secure the truss and other items around the truss
properly which will prevent rubbing and/or bouncing that could
cause serious damage.
Always use extreme caution when moving trusses with a fork
lift and ensure that the person operating the machinery is properly
trained and certified in the use of a fork lift. The steel forks of
the lift can easily damage the aluminum members in a truss if
not used properly. If at all possible place the forks under the
truss to avoid damaging the diagonals and internal members.
When handled properly aluminum truss is a relatively
maintenance free product with a long life expectancy.
Truss Use
When attaching 2 trusses together always ensure that the con-
nections are secure prior to lifting or loading the truss. This
includes tightening all bolts and/or securing fork end clevis pins
with R-clips. Once the trusses are connected together the span
acts as a single truss. There are no special requirements to be
met at or around the connections concerning load distribution
or rigging.
When rigging a truss always ensure that the rig point is located
at a panel point or node. This includes rigging to support mo-
tors or rigging to structures above as well as lighting, sound or
video applications loaded below the truss. The truss has been
designed so that rigging may be applied either to the top or the
bottom of the truss as long as the rigging is at a panel point.
Truss Handling

Inspection
Shown above is a 20.5x20.5 Utility Truss that shows the type of
damage that may be caused by a fork lift. Note that the diagonal
on the left, the internal diagonal in the middle, and the vertical
member on the right have all been clearly marked with red
and hot pink tape at the damaged locations. The truss was
immediately removed from service and sent to us for repair.
It is our recommendation that inspection procedures should be
performed on any truss that is in use or is scheduled for use.
Truss inspection procedures should be performed by an
individual competent in the use and inspection of trusses.
It is the responsibility of the owner/user to inspect the truss or
to hire competent individuals to inspect the truss.
Truss components such as chords and diagonals should be
inspected for abrasions, punctures, dents or bent members.
Each truss should also be checked to make sure all of the
components are in place and have not been removed such as
internal diagonals that are often damaged by fork lift use.
Truss bolt plate connections should be checked for cracked
welds and/or plates as well as elongation or deformation of the
bolt holes. Pinned connections (including inline aluminum or
steel connections) should be checked for abrasion, elongation or
deformation of pin holes, and deformation of pins.
All welds on the truss should be visually inspected for cracks or
abrasions. Alternate means of inspecting welds such as dye
penetrant testing or weld x-ray technology may be used.
However, these types of weld inspections must be performed by
a professional welding inspector and often times can be much
more costly that simply repairing or replacing the truss.
The truss should be reviewed as a whole for camber, squareness
and/or bending. In other words if the truss will not sit flat on a flat
surface it may have been overstressed in use with no apparent
damage on the truss members.
It is our recommendation that complete records be kept on file of
the annual inspections.
Upon completing the inspection of a truss, should the truss show
damage as listed above, the truss shall be taken out of service
immediately. Clearly mark the truss unsafe for use with red tape,
a sign, or some other means that will leave no question as to
the condition of the truss. If the truss is not repairable it is our
recommendation that the truss be cut into pieces to avoid
accidental use in the future which could endanger lives. If the
truss is repairable it should be set aside and discontinued from
use until properly repaired.
All repairs made to a truss shall be performed by a qualified
manufacturer’s representative or someone approved by the
manufacturer. Records of the repair shall be kept on file by the
owner along with the serial number and description of the truss.
Please contact us if you have questions concerning truss
inspections or if you would like to have one of our representatives
on site to inspect your truss. We offer full inspection services
with records of the inspections provided to the owner along with
our recommendations. We also offer truss inspection training and
seminars which can be provided on site with your staff inspecting
your truss under our supervision.
Truss Inspection

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It is our recommendation that fall protection always be used
when working in overhead situations. Many times when
working up at trim height there are not convenient lifelines
or proper fall protection anchorage points within existing facili-
ties. Other times the structures may be outdoors and the only
option a rigger has while working is to clip off to the aluminum
truss. There are dozens of other scenarios in which the alumi-
num truss may be required as a fall protection anchor. When
working in these situations several important issues must be
addressed prior to anchoring yourself to the truss.
First, is the truss capable of supporting the stress incurred
from a fall given it's current load application? In other words,
if a span of truss is already supporting a considerable amount
of load is there enough capacity left in the truss to safely arrest
a fall. After all, what good would the truss be to a rigger as an
anchor point if the shock loading from the fall only brought the
truss down on top of them? Load tables are provided for indus-
try standard trusses by reputable manufacturers. Refer to these
tables to ensure that there is a minimum of 1,000 pounds of
additional capacity available in the truss before climbing up and
anchoring to a truss. To re-emphasize this very important point,
if the truss is not capable of supporting it's current load AND
another 1,000 pounds it is our recommendation that workers
do not anchor to it as a means of fall protection.
Second, is the system as a whole capable of supporting the
stress incurred from a fall? In this situation there may be an in-
stance where an outdoor roof system is loaded unsymmetrical-
ly and does not have the additional capacity required to arrest
a fall. For instance, often times PA Wings are used on outdoor
roof systems and the towers onstage of the PA Wings may
already be loaded up to capacity. The lighting truss spanning
cross stage, where a rigger might be required to work before or
between shows, could potentially have the capacity to support
a fall, but the tower it is sitting on does not. This is certainly a
rare situation, but we present this scenario to raise awareness
about using systems for fall protection. In the end it may be
much safer to use a lift rather than climb on the system.
Third, in the event you find yourself anchored to a truss it is
important that the anchor point is at an appropriate location. An
appropriate location on a typical truss is at a panel point. The
panel point, also referred to as a node, is the location where
two or more members are welded together on the truss. A good
example of a panel point is the location where the two diago-
nals are welded to the chord of the truss.
Fall Protection
The information provided above is certainly not all encompassing and is provided only as a guideline to raise awareness about
the use of fall protection on aluminum truss and truss systems.

n on TrussGotcha Rescue Kit
Xtreme Structures and Fabrication is proud to offer the SpanSet Gotcha Fall
Protection Kit to our customers.
Work at height can be a hazardous activity. The SpanSet Gotcha kit is a unique
solution to a problem faced by all workers at height who use PPE for protection
against falls. Whereas most rescue provision has focused on the more extreme
activities carried out at height, the Gotcha kit is designed for tradesmen who use
common items of fall protection. In the event of a fall, a swift recovery from a
harness suspension situation is essential.
Gotcha Rescue kit will work effectively with conscious or unconscious casualties.
It is a quick rescue from the point of safety, the rescue can be carried out by a single
person, no cutting is required and you can raise or lower the casualty to the nearest
point of safety.
SpanSet Fall Protection Harnesses

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Corner Block Orientation Guide
5 (top)
3
4 1
2
6 (bottom)

™
• FREE download
• Complete inventory of XSF truss
• Contact information
• List of Master Stocking Distributors
• Valuable information about truss use and handling
• Recommendations for use of fall protection on truss

Master Stocking
Distributors
Reed Rigging
4400 W. 45th Street
Chicago, Illinois 60632
773.521.7333
www.reedrigging.com
Jax Logistics
145 S. Glenoaks Blvd. Suite 434
Burbank, CA 91502
951.733.2741
www.jaxlogistics.com
C&J Enterprise
P.O. Box 13182
Baltimore, MD 21203
443.790.0431
www.candjonline.com
Gemini Stage Lighting
10218 Miller Road
Dallas, TX 75238
214.341.4822
geminilightsoundvideo.com
Atlanta Rigging Systems
1270 Tacoma Drive
Atlanta, GA 30318
404.355.4370
www.atlantarigging.com
Mountain Light Company
4920 Fox Street Suite B
Denver, CO 80216
303-572-9700
www.mountain-light.com
PNTA
2414 SW Andover Street C100
Seattle, WA 98106
(800) 622-7850
www.pnta.com
We currently have one Master Stocking Distributor territory available in the Canada and
Mexico. If you would like to be an official XSF Distributor contact us for more details!
XSF is a premier provider of standardized truss sizes, as well as
custom stages, roof systems, hardware, rigging, risers, platforms,
and exhibit components.
Founded in 2002 and based in Sulphur Springs, TX, we are proud
to also offer products through our distributors in Los Angeles,
Denver, Chicago, Dallas, Baltimore, and Atlanta. Our products are
safe, reliable, user friendly and always the highest quality available.
With innovative vision and superior customer service, Xtreme
Structures and Fabrication is ready to meet your trussing and
staging needs.
Xtreme Quality. Xtreme Service. Xtreme Innovation.
903.438.1100 • www.xsftruss.com
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XFS - Xtreme Structure and Fabrication - Symtems Truss/ Box Truss

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