This document provides an overview of progressive cavity pump (PCP) systems. It describes the key components of PCP systems including surface equipment like drive heads and downhole equipment like rotors and stators. It explains how PCP systems are configured and operated, highlighting safety systems, operating parameters, and advantages for applications like dewatering wells. Vendors for major PCP components are also listed.
The slide-pack covers a large variety of artificial lift methods. Explanations are supported by breakdown of pros and cons, calculations and questions. Questions will shed light of roughly how to decide which method(s) to use in a specific case.
The slide-pack covers a large variety of artificial lift methods. Explanations are supported by breakdown of pros and cons, calculations and questions. Questions will shed light of roughly how to decide which method(s) to use in a specific case.
Presentation defines well completion as a sub-discipline of drilling operations. It introduces the various components of the well completion process. It then describes and explains basic areas of the completion process including the bottom-hole completion process, the perforation process, the upper completion with packers, tubing component equipment and devices, tubing configurations, the horizontal completions and the Christmas tree(production head)
Wellhead equipment Introduction Based on API 6a & NACEAmir Rafati
1. Typical Onshore Wellhead and Casing Head Types
• CSG HEAD NO.1
• CSG HEAD NO.3
• CSG HEAD NO.6
• CSG HEAD NO.8
• CSG HEAD NO.9
• CSG HEAD DESIGN DUE TO FIELD EXPERIENCES
• AG(H)-10K
• B(H)-10K
• C(H)-5K
• V(H)-5K
• T(H)-3K,5K
• WELLHEAD DESIGN DUE TO FIELD EXPERIENCES
2. Brief Description of Wellhead Equipment and their Types
• Sealings and Ring Gaskets
• Safety valves
• Gate valves
• Double Studded Adaptors
• Spools
• Hangers
• Flanges
3. Install and Testing Wellhead and Casing Head Equipment
• Safety valves
• Gate valves
• Double Studded Adaptors
• Spools
• Hangers
• Flanges
4. Introduction to API 6A applications
• PSL: PRODUCT SPECIFICATION LEVELS
• PR: PERFORMANCE REQUIREMENT
• T/C: TEMPERATURE CLASS
• M/C: MATERIAL CLASS
This is an academic lecture for Diploma in Engineering 7th Semester Mining and Mine Survey Technology. The Course related to this presentation is Well completion and testing
Selection of the best artificial lift systems for the well depend on location, depth, estimated production, reservoir properties, and many other factors. Here is an overview on selection criteria for the best results
Presentation defines well completion as a sub-discipline of drilling operations. It introduces the various components of the well completion process. It then describes and explains basic areas of the completion process including the bottom-hole completion process, the perforation process, the upper completion with packers, tubing component equipment and devices, tubing configurations, the horizontal completions and the Christmas tree(production head)
Wellhead equipment Introduction Based on API 6a & NACEAmir Rafati
1. Typical Onshore Wellhead and Casing Head Types
• CSG HEAD NO.1
• CSG HEAD NO.3
• CSG HEAD NO.6
• CSG HEAD NO.8
• CSG HEAD NO.9
• CSG HEAD DESIGN DUE TO FIELD EXPERIENCES
• AG(H)-10K
• B(H)-10K
• C(H)-5K
• V(H)-5K
• T(H)-3K,5K
• WELLHEAD DESIGN DUE TO FIELD EXPERIENCES
2. Brief Description of Wellhead Equipment and their Types
• Sealings and Ring Gaskets
• Safety valves
• Gate valves
• Double Studded Adaptors
• Spools
• Hangers
• Flanges
3. Install and Testing Wellhead and Casing Head Equipment
• Safety valves
• Gate valves
• Double Studded Adaptors
• Spools
• Hangers
• Flanges
4. Introduction to API 6A applications
• PSL: PRODUCT SPECIFICATION LEVELS
• PR: PERFORMANCE REQUIREMENT
• T/C: TEMPERATURE CLASS
• M/C: MATERIAL CLASS
This is an academic lecture for Diploma in Engineering 7th Semester Mining and Mine Survey Technology. The Course related to this presentation is Well completion and testing
Selection of the best artificial lift systems for the well depend on location, depth, estimated production, reservoir properties, and many other factors. Here is an overview on selection criteria for the best results
Smart Oilfield Data Mining Final Project-Rod Pump Failure PredictionJeffrey Daniels
This report details a procedure to predict rod pump failure two weeks in advance.
Correction: The for loop on page 22 was not used. Vectorization was used instead.
Master class presentation on artificial lift screening and selection. Prepared for Praxis' Interactive Technology Workshop on Artificial Lift, Dubai, September 2013.
Sucker rod pumping short course!!! ~downhole diagnosticenLightNme888
Six-page Petroleum Engineering info-graphic detailing Sucker Rod Pumping of Oil Wells and how to effectively design, operate, and optimize the well's producing efficiency. This is an amazing reference guide for anyone involved with Beam Lift as a means of Artificial Lift!!
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Oil 101: Introduction to Oil and Gas - UpstreamEKT Interactive
Oil 101: Introduction to Oil and Gas - Upstream
What is Upstream? This Midstream content is derived from our Oil 101 Upstream ebook and can be found in our oil and gas learning community.
This Upstream module includes the following sections (use the links below for quick access):
-Introduction to Upstream
-Upstream Business Characteristics
-Oilfield Services
-Reserves – Formation and Importance
-Production – The First Step in Adding Value
-The Unconventional Future of Upstream
Upstream
What is Upstream? Most oil and gas companies’ business structures are segmented and organized according to business segment, assets, or function.
The upstream segment of the business is also known as the exploration and production (E&P) sector because it encompasses activities related to searching for, recovering and producing crude oil and natural gas.
The upstream segment is all about wells: where to locate them; how deep and how far to drill them; and how to design, construct, operate and manage them to deliver the greatest possible return on investment with the lightest, safest and smallest operational footprint.
Exploration
The exploration sector involves obtaining a lease and permission to drill from the owners of onshore or offshore acreage thought to contain oil or gas, and conducting necessary geological and geophysical (G&G) surveys required to explore for (and hopefully find) economic accumulations of oil or gas.
Drilling
There is always uncertainty in the geological and geophysical survey results. The only way to be sure that a prospect is favorable is to drill an exploratory well. Drilling is physically creating the “borehole” in the ground that will eventually become an oil or gas well. This work is done by rig contractors and service companies in the Oilfield Services business sector.
Production
The production sector of the upstream segment maximizes recovery of petroleum from subsurface reservoirs.
Introduction to Oil and Gas Industry from Upstream (Exploration & Production), Midstream (Transportation & Storage), to Downstream (Refining, Petrochemical, & Marketing)
Artificial Lift Products from Evolution Oil ToolsGeoffrey Brennan
In the US, 96 percent of oil and gas wells require artificial lift when they are established. Worldwide only about 5% of today’s wells have enough natural lift to be profitable. Artificial lift refers to the process by which internal pressure of an oil reservoir is raised in order to drive oil to the surface. This system increases the productivity of the well.
Evolution Oil Tools has a complete selection of Artificial Lift Tools and accessories to meet your needs.
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Presentation of CKD Corporation in pneumatic division.
You can find those products in Brazil by Italpneumatica Automação. www.italpneumatica.com (11) 4177-1010
This course describe different systems of petroleum drilling rig (Hoisting system, Rotary System,Circulation system,Power system, BOP system and Monitoring system) and provide insight of individual components.
Roth Pump standard steam condensate pump stations are the most popular and meet most water applications. These units will deliver hot water at temperatures up to 200˚F (93˚C) and will not vapor bind at 210˚F (98˚C). Receiver capacities from 8 (30 liters) to 50 gallons (189 liters) can be supplied on these standard condensate pump units.
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TECHNICAL TRAINING MANUAL GENERAL FAMILIARIZATION COURSEDuvanRamosGarzon1
AIRCRAFT GENERAL
The Single Aisle is the most advanced family aircraft in service today, with fly-by-wire flight controls.
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Water scarcity is the lack of fresh water resources to meet the standard water demand. There are two type of water scarcity. One is physical. The other is economic water scarcity.
CFD Simulation of By-pass Flow in a HRSG module by R&R Consult.pptxR&R Consult
CFD analysis is incredibly effective at solving mysteries and improving the performance of complex systems!
Here's a great example: At a large natural gas-fired power plant, where they use waste heat to generate steam and energy, they were puzzled that their boiler wasn't producing as much steam as expected.
R&R and Tetra Engineering Group Inc. were asked to solve the issue with reduced steam production.
An inspection had shown that a significant amount of hot flue gas was bypassing the boiler tubes, where the heat was supposed to be transferred.
R&R Consult conducted a CFD analysis, which revealed that 6.3% of the flue gas was bypassing the boiler tubes without transferring heat. The analysis also showed that the flue gas was instead being directed along the sides of the boiler and between the modules that were supposed to capture the heat. This was the cause of the reduced performance.
Based on our results, Tetra Engineering installed covering plates to reduce the bypass flow. This improved the boiler's performance and increased electricity production.
It is always satisfying when we can help solve complex challenges like this. Do your systems also need a check-up or optimization? Give us a call!
Work done in cooperation with James Malloy and David Moelling from Tetra Engineering.
More examples of our work https://www.r-r-consult.dk/en/cases-en/
Explore the innovative world of trenchless pipe repair with our comprehensive guide, "The Benefits and Techniques of Trenchless Pipe Repair." This document delves into the modern methods of repairing underground pipes without the need for extensive excavation, highlighting the numerous advantages and the latest techniques used in the industry.
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This paper addresses the vulnerability of deep learning models, particularly convolutional neural networks
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the immunity of models against localized universal attacks by up to 40%. We evaluate our proposed approach
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2. 2
PCP (Progressive Cavity Pump)
PCP: A Progressive cavity pump is a type of positive displacement pump
and is also known as a progressing cavity pump, eccentric screw
pump or cavity pump.
PC Pumping Systems typically consist of the following components:
Surface Equipment
Drive head assembly
VFD (Variable Frequency Drive)
Down hole gauge Panel (Geophysical Research Company)
BOP (Blow Out Preventer), Flow Tee – Kombi Tree
Down hole equipment
Stator (Stationary with tubing)
Rotor (Internal & Rotary with drive rods)
3. 3
PCP System Configuration
Down hole Equipment
Belts &
Sheaves
Surface Drive
Electric Motor
Polished Rod
Sucker Rods
Surface Equipment
PC Pump Stator
PC Pump Rotor
No-Turn Tool
Tagbar
Sucker Rods
w/ Couplings
3
Flow Tee
4. 4
General Features
Rotor :
Is a high strength steel component externally
machined as a helix of “n” lobes and coated
with chrome or an alternative hard material.
Only moving part.
Stator :
Generally made with elastomer (or rubber)
with and internal shape as an helix of “n+1”
lobes. This rubber body is bonded to the
interior of a steel tube. Stationary piece.
5. 5
Polish Rod and Clamp arrangement
The entire series of Polish
rod, Sucker rod and Rotor is
suspended in the downhole
through the Polish rod clamp.
6. 6
PCP Drive head assembly
Belts and Sheaves
The drive head assembly comprises of a
Prime mover, Transmission system .
Prime mover is the driver, which in this
case is the FLP(flameproof) Electric
motor of 75HP.
Transmission system which transfers the
power from the Prime mover to the
Polished rod, which in this case is the
Belt and sheaves.
7. 7
The basic functions of a surface PC drive are:
Suspend the rod string and carry the axial loads
Deliver the torque required at the polished rod
Rotate the polished rod at the required speed in a safe manner
Provide for safe release of the stored energy during shut-downs
Prevent produced fluids from escaping the system
To achieve these functions, drives typically comprise the following
components:
Thrust Bearing
Transmission System (Fixed Gear or Sheaves & Belts)
Braking Mechanism (or recoil control system)
Stuffing Box
8. 8
Christmas Tree
The PCP Christmas tree assembly
comprises of Master valve, BOP, kill
wing valve and Drive head on top.
At the bottom we have tubing
hanger which has got chemical
injection connection and down hole
gauge cable running up to the
downhole.
The wing XSV is installed for the
slam shut of the flow arm in case of
trip scenario.
9. 9
VFD & GRC Panel
VFD panel is an Electrical panel
which houses the VFD(Variable
frequency drive) which is an
electrical system used to vary the
frequency of the input(to the panel)
current.
It is important to control the RPM of
the motor as per well behavior for
which VFD is deployed.
The LCD screen display’s the
parameters related to Motor i.e.
frequency, current, avg voltage etc.
The Down hole gauge (GRC) panel
is installed to monitor the well
downhole parameters like Pump
intake/discharge temperature &
Pressure locally.
10. 10
Downhole Gauge Tool
The purpose of downhole gauge is to monitor the PIP(pump intake
press), PDP(pump discharge press) and downhole temperature’s
respectively.
It is important to closely monitor the PIP, PDP which gives a fair pump
operation idea to operated optimally.
11. 11
PCP Rotor & Stator
The polished rod is coupled
through a series of sucker rod
to the Rotor of the pump.
The Rotor is an externally
machined rod with helical
lobes and is the only moving
part downhole.
The Stator is generally made
up of Elastomer and has got
internal helical lobes. It is
stationary part of the pump.
When rotor turns a series of
sealed cavities forms and
progress from suction to
discharge resulting in non
pulsating +ve displacement
flow
Rotor
12. 12
No Turn Tool (NTT)
NTT- To avoid backing-off the
tubing string when the system
is operating and for easy
release in opposite direction
when the system stops and
back-spins.
13. 13
Tag Bar
It is the integral part of stator required as a reference to facilitate the
installation and space out of rotor and sucker rod string.
15. 15
Stator Elastomer Types
Elastomer
Family
Elastomer code for
stator labeling (ISO
compliance)
Old
Name
New Commercial Name
and approved
("nickname") General Description and Application
Water
Resistance at
Low Temp
(<50C)
Water
Resistance at
Elevated Temp
(>50C)
H2S
Resistance **
Solids
Resistance
CO2
Resistance **
Aromatics
Resistance **
Max Fluid
Temp.
(°C) *
118 Buna Soft MN-118 (Soft)
Excellent wear and mechanical properties. Lower
hardness compared to regular medium Nitrile.
Recommended in heavy oil, high sand cut, foreign
debris concentrations (ex. Iron Pyrite).
Fair Poor Fair Excellent Poor Poor 60
116
Buna
(59O)
MN-116
Very good wear and mechanical properties.
Recommended for heavy oil, coal bed methane
dewatering and water source wells.
Very good Good Fair Very good Fair Fair 80
309
HN
(68A1)
HN-309
Good wear and mechanical properties. Good
resistance to aromatics. Recommended for medium
crudes, many light oils and nonaggressive chemicals.
Good Fair Good Good Fair Very good 80
306 NBRA HN-306 (NBRA)
Good wear and mechanical properties. Good
resistance to aromatics. Recommended for medium
crudes, many light oils and nonaggressive chemicals.
Good Fair Good Good Good Very good 100
310 NBRHP HN-310 (NBRHP)
Excellent wear and mechanical properties. Good
resistance to aromatics. Recommended for medium
crudes, many light oils and nonaggressive chemicals.
Good Good Good Very good Good Very good 100
312 100C HN-312 (Hi-Per)
Good wear and mechanical properties. Excellent
resistance to aromatics, gas and explosive
decompression. Recommended for light oil, many
chemicals and applications with high GOR's. Higher
stiffness facilitates higher capacity pressure ratings on
applied pump models
Excellent Excellent Good Fair Excellent Excellent 100
501 HNBR HNBR-501
Higher temperature capability than standard nitriles.
Excellent resistance to water and H2S. Recommended
for medium crudes, elevated temperature coalbed
methane dewatering and wells with significant H2S.
Excellent Excellent Excellent Very good Good Good 140
503 N/A HNBR-503 (LS)
Higher temperature capability than standard nitriles.
Excellent resistance to water, good resistance to H2S
and very good resistance to aromatics Recommended
for medium crudes, many light oils, coalbed methane
dewatering when at elevated temperatures.
Excellent Excellent Very good Very good Good Very good 140
Notes: Excellent
* Fluid Temperature rating is for elastomer only. Limitations may occur due to bonding system depending on Fluid Composition. Very good
** Limitations may occur at extreme levels under specific operating conditions. Good
Fair
Please contact the WFT PCP Technical Tupport Team for specific recommendations regarding the best elastomer choice for your application Poor
Medium
Ntirile
High
Nitrile
HNBR
Elastomers for Progressing Cavity Pumps
15
16. 16
Advantages & Applications of a PC Pumping System
Advantages
Pump high volumes (800+ m3/day)
Lift capacities of up to 2000 meters
Pump a range of Oil Gravity’s from 5 to 35 API.
Pump 100 % H2O
Pump high density & viscosity fluids.
Pump high concentrations of slurries. (70%)
No valves to clog or gas lock
Applications
Sand-laden heavy crude oil and bitumen
High-water cuts
Various oil gravities with limits on H2S, CO2 and aromatics
Dewatering gas wells, such as coal bed methane projects
All well types including horizontal, slant, directional and vertical
Offshore platforms (compatible with foot print restriction)
16
17. 17
PCP Safety system
The PCP protection:
Gas Detector (HI-alarm) : 20%
Gas Detector (HI HI-Trip) : 40%
High current : 65 - 70A
Low current : 29A
High discharge pressure : 1000psi
Low intake pressure : 205 psi
High rod speed : 475 rpm
Low rod speed : 80 rpm
High frequency clamp : 33 Hz
Low frequency clamp : 10 Hz
High Tubing head pressure : 31.5 bar
18. 18
Operating Parameters
Cause Effect Time Value Cause Effect Value
Low Currect Alarm 10 min 29 Amp
Low Freq
Clamp clamp 10 Hz
Trip After 10 min 29 Amp
High current Alarm 0.1 min 65 – 70 Amp
High Freq
clamp clamp 33 Hz
Trip After 0.1 min 65 – 70 Amp
Low Intake Pr. Alarm NA
Trip NA
High
Discharge Pr. Alarm 0.0 min 1000 Psi
Trip After 0.0 min 1000 Psi
High Rod Speed Alarm 0.0 min 475 rpm
Trip After 0.0 min 475 rpm
Low Rod Speed Alarm 1.0 min 80 rpm
Trip After 1.0 min 80 rpm