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A welder or lit operator is a tradesperson who specializes in fusing materials together. The term
welder refers to the operator, the machine is referred to as the welding power supply. The materials
to be joined can be metals (such as steel, aluminum, brass, stainless steel etc.) or varieties of
plastic or polymer. Welders typically have to have good dexterity and attention to detail, as well as
some technical knowledge about the materials being joined and best practices in the field.
Welding, without the proper precautions appropriate for the process, can be a dangerous and unhealthy
practice. However, with the use of new technology and proper protection, the risks of injury and death
associated with welding can be greatly reduced. Because many common welding procedures involve an
open electric arc or flame, the risk of burns is significant. To prevent them, welders wear personal
protective equipment in the form of heavy leather gloves and protective long sleeve jackets to avoid
exposure to extreme heat and flames. Additionally, the brightness of the weld area leads to a condition
called arc eye in which ultraviolet lightcauses the inflammation of the cornea and can burn the retinas of the
eyes. Full face welding helmets with dark face plates are worn to prevent this exposure, and in recent
years, new helmet models have been produced that feature a face plate that self-darkens upon exposure to
high amounts of UV light. To protect bystanders, opaque welding curtains often surround the welding area.
These curtains, made of a polyvinyl chloride plastic film, shield nearby workers from exposure to the UV
light from the electric arc, but should not be used to replace the filter glass used in helmets.
Safety issues
Link : https://teespring.com/welder-every-day-using-the
Hyperbaricwelding
Hyperbaric welding is the process of welding at elevated pressures, normally underwater. Hyperbaric
welding can either take place wet in the water itself or dry inside a specially constructed positive pressure
enclosure and hence a dry environment. It is predominantly referred to as "hyperbaric welding" when used
in a dry environment, and "underwater welding" when in a wet environment. The applications of
hyperbaric welding are diverse—it is often used to repair ships, offshore oil platforms, and
pipelines. Steel is the most common material welded
Application
Welding processes have become increasingly important in almost all manufacturing industries and for
structural application.[5]
Although a large number of techniques are available for welding in atmosphere,
many of these techniques cannot be applied in offshore and marine application where presence of water is
of major concern. In this regard, it is relevant to note that a great majority of offshore repairing and
surfacing work is carried out at a relatively shallow depth, in the region intermittently covered by the water
known as the splash zone. Though numerically, most ship repair and welding jobs are carried out at a
shallow depth, the most technologically challenging task is repair at greater depths, especially in pipelines
and repair of accidental failure. The advantages of underwater welding are largely of an economic nature,
because underwater-welding for marine maintenance and repair jobs bypasses the need to pull the
structure out of the sea and saves valuable time and dry docking costs. It is also an important technique for
Page 2
emergency repairs which allow the damaged structure to be safely transported to dry facilities for
permanent repair or scrapping. Underwater welding is applied in both inland and offshore environments,
though seasonal weather inhibits offshore underwater welding during winter. In either location, surface
supplied air is the most common diving method for underwater welders.
Wet welding
Wet underwater welding directly exposes the diver and electrode to the water and surrounding elements.
Divers usually use around 300–400 amps of direct current to power their electrode, and they weld using
varied forms of arc welding. This practice commonly uses a variation of shielded metal arc welding,
employing a waterproof electrode. Other processes that are used include flux-cored arc welding and friction
welding. In each of these cases, the welding power supply is connected to the welding equipment through
cables and hoses. The process is generally limited to low carbon equivalent steels, especially at greater
depths, because of hydrogen-caused cracking
Hazards and risks
The hazards of underwater welding include the risk of electric shock to the welder. To prevent this, the
welding equipment must be adaptable to a marine environment, properly insulated and the welding current
must be controlled. Commercial divers must also consider the occupational safety issues that divers face;
most notably, the risk ofdecompression sickness due to the increased pressure of breathing gases. Many
divers have reported a metallic taste that is related to the galvanic breakdown of dental amalgam. There
may also be long term cognitive and possibly musculoskeletal effects associated with underwater welding.
Page 3

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Welder every day using the genius of

  • 1. · A welder or lit operator is a tradesperson who specializes in fusing materials together. The term welder refers to the operator, the machine is referred to as the welding power supply. The materials to be joined can be metals (such as steel, aluminum, brass, stainless steel etc.) or varieties of plastic or polymer. Welders typically have to have good dexterity and attention to detail, as well as some technical knowledge about the materials being joined and best practices in the field. Welding, without the proper precautions appropriate for the process, can be a dangerous and unhealthy practice. However, with the use of new technology and proper protection, the risks of injury and death associated with welding can be greatly reduced. Because many common welding procedures involve an open electric arc or flame, the risk of burns is significant. To prevent them, welders wear personal protective equipment in the form of heavy leather gloves and protective long sleeve jackets to avoid exposure to extreme heat and flames. Additionally, the brightness of the weld area leads to a condition called arc eye in which ultraviolet lightcauses the inflammation of the cornea and can burn the retinas of the eyes. Full face welding helmets with dark face plates are worn to prevent this exposure, and in recent years, new helmet models have been produced that feature a face plate that self-darkens upon exposure to high amounts of UV light. To protect bystanders, opaque welding curtains often surround the welding area. These curtains, made of a polyvinyl chloride plastic film, shield nearby workers from exposure to the UV light from the electric arc, but should not be used to replace the filter glass used in helmets. Safety issues
  • 2. Link : https://teespring.com/welder-every-day-using-the Hyperbaricwelding Hyperbaric welding is the process of welding at elevated pressures, normally underwater. Hyperbaric welding can either take place wet in the water itself or dry inside a specially constructed positive pressure enclosure and hence a dry environment. It is predominantly referred to as "hyperbaric welding" when used in a dry environment, and "underwater welding" when in a wet environment. The applications of hyperbaric welding are diverse—it is often used to repair ships, offshore oil platforms, and pipelines. Steel is the most common material welded
  • 3. Application Welding processes have become increasingly important in almost all manufacturing industries and for structural application.[5] Although a large number of techniques are available for welding in atmosphere, many of these techniques cannot be applied in offshore and marine application where presence of water is of major concern. In this regard, it is relevant to note that a great majority of offshore repairing and surfacing work is carried out at a relatively shallow depth, in the region intermittently covered by the water known as the splash zone. Though numerically, most ship repair and welding jobs are carried out at a shallow depth, the most technologically challenging task is repair at greater depths, especially in pipelines and repair of accidental failure. The advantages of underwater welding are largely of an economic nature, because underwater-welding for marine maintenance and repair jobs bypasses the need to pull the structure out of the sea and saves valuable time and dry docking costs. It is also an important technique for Page 2 emergency repairs which allow the damaged structure to be safely transported to dry facilities for permanent repair or scrapping. Underwater welding is applied in both inland and offshore environments, though seasonal weather inhibits offshore underwater welding during winter. In either location, surface supplied air is the most common diving method for underwater welders. Wet welding Wet underwater welding directly exposes the diver and electrode to the water and surrounding elements. Divers usually use around 300–400 amps of direct current to power their electrode, and they weld using varied forms of arc welding. This practice commonly uses a variation of shielded metal arc welding, employing a waterproof electrode. Other processes that are used include flux-cored arc welding and friction welding. In each of these cases, the welding power supply is connected to the welding equipment through cables and hoses. The process is generally limited to low carbon equivalent steels, especially at greater depths, because of hydrogen-caused cracking Hazards and risks The hazards of underwater welding include the risk of electric shock to the welder. To prevent this, the welding equipment must be adaptable to a marine environment, properly insulated and the welding current must be controlled. Commercial divers must also consider the occupational safety issues that divers face; most notably, the risk ofdecompression sickness due to the increased pressure of breathing gases. Many
  • 4. divers have reported a metallic taste that is related to the galvanic breakdown of dental amalgam. There may also be long term cognitive and possibly musculoskeletal effects associated with underwater welding. Page 3