Waste to energy

Innovative Industrial Equipments Pvt. Ltd.
ERT
1© Innovative Industrial Equipment Pvt. Ltd.
[ Energy Recovery Technology ]

Introduction
2 © Innovative Industrial Equipment Pvt. Ltd.
 Company Innovative Industrial Equipment Pvt. Ltd.
 Presenters name Ravi Nafde
 Sector Safe Disposal of Waste / Safe conversion of
Waste into Hydrocarbons [BMW, MSW ] etc..
 Contact coordinates
o Mobile No +91 98233 93755
o Land No +91 712 2558318, 712 2550277
o Email ID <iienagpur@gmail.com> <ravinafde@gmail.com>
o Address 502, 5th Floor Gotmare Market,
West high Court Road,
Dharampeth,
Nagpur – 440010
1/3

 The Company was registered in the year 2007 to provide the innovative solution
to safely dispose waste and recover energy form waste during the process of
disposal.
 The Company have researched, developed and designed plant and equipment
for safe disposal/conversion of waste [BMW, MSW, Food Waste, Slaughter
House & Plastics etc] for last 15 years, acquired the clearance from the Central
Pollution Control Board and State Pollution Control Boards from three States.
 The Plant and equipment designs have been indigenously designed for domestic
use for segregated / un-segregated waste disposal at the source of generation.
Introduction 2/3

 Disposal/conversion of the waste at source eliminates the issues and problems
of handling of the colossal waste generated and handled collectively.
 The problems and issues with the current systems of land filling and incineration
are overcome by ERT [Energy Recovery Technology].
Introduction 3/3

 The current technologies for the waste disposal like landfill / incineration / composting
are not full proof and sound to resolve the environmental issues in a cost effective way.
 In fact these technologies are cost centers and financial burdens on the administration.
 The solutions offered to this waste disposal in the developed countries are financially
and technically not viable due to high cost, requirement of land, handling of waste for
segregation etc..
 The quantity of waste generation in Metros is close to 1000 MT/day and growing, other
cities are also in the race of generation of waste beyond the handling capacity of the
administration.
Problem / Opportunity / Need 1/1

 The current technologies are unscientific systems developed as stop gap arrangements
to cope up with the issue of waste and the nuances of the waste like decay / odor /
stray animals.
o The waste generated form hospital [BMW] is infectious in nature and have some
anatomical waste requiring instant and immediate disposal.
o Waste collected by municipal corporations is in hundreds of tons and forms the
ground for insect breeding, spreading epidemic, etc.
o Food Waste generated form the eateries, industries, campuses and food
processing industry forms the breeding ground for stray animals feeding on the
rotten food.
o Slaughter House and dead animal waste though generated in small quantity as
compared to the other waste generates a strong odor and spreads air born
deceased.
Problem / Opportunity/ Need 2/2

 The Waste is defined as Waste(s) also known as rubbish, trash, refuse, garbage, junk and litter
is a pejorative term for unwanted materials.
 The term can be described as subjective and inaccurate because waste to one person is not
waste to another.
 The waste as process feed material have all the ingredients with low utility, hence recycling is
the only proper way-out till date
o but this also leaves huge quantity of waste un-recycled requiring immediate disposal
measures.
o Manual recycling of the colossal waste generated is physically impossible.
o Segregation of waste manually is in-human and unhygienic.
o The natural decay of the waste is an uncontrolled process and without quantitative and
qualitative results.
Solution 1/3

 The Solution to the common disposal method is based on the scientific principle of
organic chemistry innovatively handled to achieve the desired results in the most
environment friendly way.
 The waste consists of Hydrocarbons which are recovered in the process in a specially
designed equipment to handle the waste in the most safe and scientific way.
 Irrespective of any grade / type / quality the hydrocarbons are recovered in the
process making it most suitable for the critical waste types such as-
o Bio Medical Waste [Infectious]
o Municipal Solid waste [Huge quantity and slow degrading]
o Slaughter house [High odor and disease spreading]
o Waste plastic [a non degradable environment damaging material]
Solution 2/3

 The Waste can be broadly classified in two categories –
o Organic [De compostable]
o Inorganic [non compostable / non hydrocarbons]
 The problem of degradable waste is more as it is created all over the habitable areas
and in high quantity in some specialized area [Hospitals / Railway stations/ religious
places etc.]
 These hydrocarbons are processed in specially designed equipment to
breakdown in the most economical and environment friendly way to generate
Hydrocarbons – Liquid & Gases and Carbon black.
 All the products have good demand in the market and can be conveniently used
for industrial heating and burning purpose.
Solution 3/3

Feature-Benefits Table 1/1
Landfill Incineration Recycling ERT
Air
Emission of CH4, CO2;
Odours
Emission of SO2, NOx, HCl, HF,
NMVOC, CO, CO2, N2O, dioxins,
dibenzofurans, heavy metals(Zn,
Pb, Cu, As)
Emissions of dust
Only burned hydrocarbon
gases
Water
Leaching of salts, heavy
metals, biodegradable and
persistent organics to
groundwater
Deposition of hazardous
substances on surface water
Waste water discharges
No effluent, no
ground/surface water
contamination
Soil
Accumulation of hazardous
substances in soil
Land filling of slag, fly ash and
scrap
Land filling of final residues
Requires less area as the
waste is disposed
continuously
Landscape
Soil occupancy;
Restriction on other land
uses
Visual intrusion;
Restriction on other land uses
Visual intrusion
No visual intrusion or soil
occupancy
Ecosystem
Contamination and
accumulation of toxic
substances in the food
chain
Contamination and accumulation
of toxic substances in the food
chain
Most eco friendly as per
current EPA standards
Urban
Area
Exposure to hazardous
substances
Exposure to hazardous
substances
Noise
Can be with in the habitable
adobe.

Competition and Advantage 1/2
 Competition
o First in kind technology
o Patents
o No other indigenously made technology available
o Foreign technology available; however the capital costs of those
technology are too high
o Needs experts for operations and maintenance of the machines
o Technology - This is the most important differentiation
o No competition with regards the indigenous technology
o Differentiation points with regards to foreign technology

Competition and Advantage 2/2
Competitive Advantage
o STRENGTH 10000 tones of waste plastic available per day in India.
No Emissions under the controlled reaction conditions.
Emission norms acceptable to CPCB & MPCB.
Water is not a process component. It is only a cooling media which can
be optionally replaced by compressed air.
The bulk material is converted in the fuel and hence no side effects to
the soil.
Totally safe for eco system. No contaminants released to environment.
o WEAKNESS The required quantity of waste plastics is not available at one source
however the same needs to be managed with in the estimated time
frame.
o OPPORTUNITIES More and more applications of plastics are getting commercialized hence
more plastics shall be available for processing.
Possibility of generating 15000MW power from waste plastics.
o THREATS Financially strong parties new market entrants may offer the plants at
lower cost.

ERT Advantage
The Advantages of deploying the ERT for safe disposal of MSW
Conventional Technology ERT
• The bio-degradable and recyclable content of the
waste need to be separated through a suitable
Material Recovery Facility [the MRF]
• The complete waste excluding the building debris
of large size is processed along with the bio
degradable waste.
• The separation is undertaken after the total
hydrocarbon waste is converted for the precious
metals etc.
• Technology for Processing of the bio-degradable
content of the waste.
• ERT processes bio-degradable waste and
hydrocarbons are recovered leaving the non
hydrocarbon as residue with the carbon black.
• Technology for Processing of combustible content
of the waste.
• ERT processes combustible waste being
predominantly mixed hydrocarbons and pure
hydrocarbons are recovered leaving the non
hydrocarbon as residue solids with the carbon
black or liquids & gases.
1/2

ERT Advantage
Conventional Technology ERT
• Require Processing Technology for recovering and
processing recyclable content of the waste.
• ERT the recyclable waste is recovered after the
processing of the waste and the pure
hydrocarbons are recovered. Thus reducing the
volume of process able content for recovering of
recyclable waste.
• No more than 25% of the waste received should be
disposed on in the Scientific Landfill.
• The waste disposable in the Scientific Landfill is
less than 25% after the ERT Process.
• Plant Life – 5 years Max • Plant Life – 15 years Max
2/2

Regulatory Issues 1/1
Incinerator ERT
Particulate Matter 150 Nil
Hydrochloric Acid [Mist] 5
0.3 – 3.0 % prior to
scrubbing
Benzene 10 0.3 – 1.2 %
Carbon mono-oxide [CO] 1% max Nil
Lead 10% Nil
Formaldehyde 2
Methane 25 8 -20 %
Ethane 100 15 – 25 %
 Pollution Control Norms [EPA 1986]

Snap Shots 1/8
Feeding Rubber gloves at SGPGI[21st to 23rd October 2010]

Snap Shots 2/8
Feeding Plastics from BMWs at SGPGI[21st to 23rd October 2010]

Snap Shots 3/8
Feeding Saline bags from BMWs at SGPGI
[21st to 23rd October 2010]

Snap Shots 4/8
Liquid Hydrocarbon Output at SGPGI
[21st to 23rd October 2010]

Snap Shots 5/8
Demonstration at HILTRON & IREDA
[16th to 19th October 2010]

Snap Shots 6/8

Snap Shots 7/8

Snap Shots 8/8
Demonstration at GSPCB, MNES, Goa
[16th to 20th December 2010]

Pollution Control Board’s
Certificates 1/2

Goa Energy Development Board 2/2

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