Waste Elimination
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The document outlines a waste elimination program for a manufacturing operation with six key criteria across three stages: product development, product trial, and mass production. The criteria are skills and capabilities, efficiencies and effectiveness, systems and methodologies, inventory and logistics, operation and product costs, and automation and robotics. The goals of the criteria are to provide the basis for efficient and quality operations, create supportive systems, and align operations and costs with targets throughout the product lifecycle.
![KEY DRIVERS – WASTE ELIMINATION PROGRAM ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],OPERATION ENGINEERING SUPPLIERS MARKET MANUFACTURING ENGINEERING MANUFACTURING MARKET SUPPLIERS ,[object Object],[object Object],[object Object],[object Object],[object Object],QUALITY CRITERIA INTERFACE CRITERIA 1 Skills and Capabilities 2 Efficiencies and Effectiveness 3 Systems and Methodologies 1 Monitoring and Control 2 Kaizen & Improvement 3 Design & Reengineering 1 Quality Planning & Outgoing Quality 2 PDI Feedback 3 CIC 4 PQIM 4 Automation and Robotics 5 Inventory and Logistics 6 Operation and Product Costs 4 Supplier Index 5 Quality Achievement Trend 5 Warranty Costs 6 Customer Feedback 6 Media Reports](data:image/gif;base64,R0lGODlhAQABAIAAAAAAAP///yH5BAEAAAAALAAAAAABAAEAAAIBRAA7)
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Waste Elimination
- 1. PTMSB WASTE ELIMINATION PROGRAM
- 3. WASTE ELIMINATION - SIX CRITERIA FOR MANUFACTURING OPERATION PRODUCT DEVELOPMENT STAGE PRODUCT TRIAL STAGE PRODUCT MASS PRODUCTION RAMP-UP/ RAMP-DOWN - 36 months - 12 months Start of Production PROVIDE THE BASIS FOR EFFICIENT OPERATION & QUALITY CREATE THE SYSTEM TO SUPPORT EFFECTIVE OPERATION & MAINTENANCE ALIGN THE OPERATION & COST TO THE REQUIRED TARGETS SKILLS AND CAPABILITIES 1 2 3 4 5 6 EFFICIENCIES AND EFFECTIVENESS SYSTEMS AND METHODOLOGIES INVENTORY AND LOGISTICS PRODUCT COSTS AUTOMATION AND ROBOTICS PRODUCT LIFECYCLE MANAGEMENT (PLM) + 3 ~ + 6 months + 60 months SYSTEMS AND METHODOLOGIES AUTOMATION AND ROBOTICS OPERATION COSTS
- 4. PRODUCT DEVELOPMENT STAGE PRODUCT TRIAL STAGE PRODUCT MASS PRODUCTION RAMP-UP/ RAMP-DOWN PROVIDE THE BASIS FOR BUILT-IN QUALITY PROVIDE THE FEEDBACK FOR CONTINUOUS IMPROVEMENT MEASUREMENT FROM MARKET & CUSTOMERS QUALITY PLANNING 1 2 3 4 5 6 PDI FEEDBACK CIC WARRANTY COSTS PQIM PRODUCT LIFECYCLE MANAGEMENT (PLM) CUSTOMER FEEDBACK OUT-GOING QUALITY WASTE ELIMINATION - SIX CRITERIA FOR MANUFACTURING QUALITY - 36 months - 12 months Start of Production + 3 ~ + 6 months + 60 months QUALITY FEEDBACK
- 5. PRODUCT DEVELOPMENT STAGE PRODUCT TRIAL STAGE PRODUCT MASS PRODUCTION RAMP-UP/ RAMP-DOWN CREATE THE IMPETUS QUALITY IMPROVEMNT PROVIDE THE PLATFORM FOR QUALITY ASSURANCE MEASUREMENT FROM MARKET POINT OF VIEW 1 2 3 4 5 6 PRODUCT LIFECYCLE MANAGEMENT (PLM) WASTE ELIMINATION - SIX INTERFACE OPPORTUNITIES - 36 months - 12 months Start of Production + 3 ~ + 6 months + 60 months KAIZEN & IMPROVEMENT DESIGN & REENGINEERING QUALITY ACHIEVEMENT TREND SUPPLIER INDEX MEDIA FEEDBACK MONITORING & CONTROL