Problem
Solving
People & Partners
Process (Eliminate Waste)
Philosophy (Long-Term Thinking)
- Group Leader
- Develop exceptional
people & Teams
- Respect your extended
network
2
Form VS Function of Teams
New United Motor Manufacturing
is the pioneering joint venture of
General Motors Corp. and Toyota Motor Corp.
3
Form VS Function of Teams
0%
5%
10%
15%
20%
25%
Filling in for work
who were absent
Ensuring smooth
flow of parts to the
line
Actively
communication
job-related
information
Observing the team
working in order to
anticipate
problems
21%
10%
7%
5%
1.50%
3%
0% 0%
Nummi Team Leader GM Team Leader
GM team leader focused on emergency relief of workers
(use the restroom), quality inspection and repair
4
The Principle : Developing Excellent Individual
Work While Promoting Effective Team Work
individual work
(individual excellence )
group work
(team effectiveness)
5
Launching a Toyota Facility in North America :
One Shot at Getting the Culture Right
6
Case Study : Global Service Part Distribution ; Hebron, USA
“We are not building a warehouse; we are building a culture,
This is why we have been as successful as we are.”
Hiring
Process
[Lead time :
1 month –
1year]
Training
Process
[at least
11 month]
Developing team at Toyota:
Not a One-Minute Proposition
7
“4 Stages of team development”
1. Orientation
2. Dissatisfaction
3. Integration
4. Production
Developing team at Toyota:
Not a One-Minute Proposition
8
Station CStation A
Station B
Work cell
X
Apply 4 Stages of team development to
TPS
Stage 1: Orientation. Strong direction from the
leader understand the basic mission, rules of
engagement, and tools the members will use.
Stage 2: Dissatisfaction. Great visions of success,
work as a team. continue to need strong
direction , a lot of social support.
Stage 3: Integration. Group to learn roles, goals,
norms, and team structure. Not much task
direction, but still needs a lot of social support.
Stage 4: Production. High-performing team with
little task support or social support from the
leader.
Work Groups are the Focal Point for Solving
Problems
9
Team Member :
Team Leader :
Group Leader :
Perform routine work / Look for
continuous improvement / Problem
Solving
Facilitate small group / meet
production goal / confirm quality
Manpower scheduling / Monthly
planning / coordination
Handle HR , engineering , quality
control
At TOYOTA, Everything you learned
about Motivation Theory is Right
10
INTERNAL
Maslow’s Need Hierachy
Herzberg’s Job Enrichment Theory
EXTERNAL
Taylor’s Scientific
Management
Behavior Modification
Goal Setting
Internal Motivation Theories
11
Satisfy lower level
needs and move
employees up the
hierarchy toward
"self actualization"
Job security, good pay,
safe working conditions
satisfy lower level needs.
Culture of continuous
improvement supports
growth toward self
actualization
Internal Motivation Theories
12
Eliminate "dissatisfiers"
(hygiene factors) and
design work to create
positive satisfiers
(motivators)
5S, ergonomics program,
visual management,
human resource policies
address hygiene factors.
Continuous improvement,
job rotation, and built-in
feedback support
motivators.
External Motivation Theories
13
Taylor’s Scientific
Management
Scientifically select, design
standardized jobs, train, and
reward with money
performance relative to
standards.
All scientific management
principles followed but at the
group level rather than
individual level and based
on employee involvement.
External Motivation Theories
14
Behavior Modification
Reinforce behavior on the
spot when the behavior
naturally occurs.
Continuous flow and ANDON
creates short-lead times for
rapid feedback. Leaders
constantly on the floor and
providing reinforcement.
External Motivation Theories
15
Goal Setting
Set specific, measurable, achievable
challenging goals and measure
progress
Sets goals that meet these criteria
Continuous measurements relative
to target
People Drive Continuous
Improvement
16
Building exceptional people and teams
derives from having in place some form of a
“respect for humanity system”
Group Member
17
 Chutipon Roatputikul 5710224095
 Chonnipa Homket 5710224107
 Hatairat Onsuwan 5710224112
 Patcharakorn Kulcharoen 5710224113
 Siriporn Kamolsiripichaiporn 5710224118
 Pornphan Limmongkolchai 5710224171

Tw16

  • 2.
    Problem Solving People & Partners Process(Eliminate Waste) Philosophy (Long-Term Thinking) - Group Leader - Develop exceptional people & Teams - Respect your extended network 2
  • 3.
    Form VS Functionof Teams New United Motor Manufacturing is the pioneering joint venture of General Motors Corp. and Toyota Motor Corp. 3
  • 4.
    Form VS Functionof Teams 0% 5% 10% 15% 20% 25% Filling in for work who were absent Ensuring smooth flow of parts to the line Actively communication job-related information Observing the team working in order to anticipate problems 21% 10% 7% 5% 1.50% 3% 0% 0% Nummi Team Leader GM Team Leader GM team leader focused on emergency relief of workers (use the restroom), quality inspection and repair 4
  • 5.
    The Principle :Developing Excellent Individual Work While Promoting Effective Team Work individual work (individual excellence ) group work (team effectiveness) 5
  • 6.
    Launching a ToyotaFacility in North America : One Shot at Getting the Culture Right 6 Case Study : Global Service Part Distribution ; Hebron, USA “We are not building a warehouse; we are building a culture, This is why we have been as successful as we are.” Hiring Process [Lead time : 1 month – 1year] Training Process [at least 11 month]
  • 7.
    Developing team atToyota: Not a One-Minute Proposition 7 “4 Stages of team development” 1. Orientation 2. Dissatisfaction 3. Integration 4. Production
  • 8.
    Developing team atToyota: Not a One-Minute Proposition 8 Station CStation A Station B Work cell X Apply 4 Stages of team development to TPS Stage 1: Orientation. Strong direction from the leader understand the basic mission, rules of engagement, and tools the members will use. Stage 2: Dissatisfaction. Great visions of success, work as a team. continue to need strong direction , a lot of social support. Stage 3: Integration. Group to learn roles, goals, norms, and team structure. Not much task direction, but still needs a lot of social support. Stage 4: Production. High-performing team with little task support or social support from the leader.
  • 9.
    Work Groups arethe Focal Point for Solving Problems 9 Team Member : Team Leader : Group Leader : Perform routine work / Look for continuous improvement / Problem Solving Facilitate small group / meet production goal / confirm quality Manpower scheduling / Monthly planning / coordination Handle HR , engineering , quality control
  • 10.
    At TOYOTA, Everythingyou learned about Motivation Theory is Right 10 INTERNAL Maslow’s Need Hierachy Herzberg’s Job Enrichment Theory EXTERNAL Taylor’s Scientific Management Behavior Modification Goal Setting
  • 11.
    Internal Motivation Theories 11 Satisfylower level needs and move employees up the hierarchy toward "self actualization" Job security, good pay, safe working conditions satisfy lower level needs. Culture of continuous improvement supports growth toward self actualization
  • 12.
    Internal Motivation Theories 12 Eliminate"dissatisfiers" (hygiene factors) and design work to create positive satisfiers (motivators) 5S, ergonomics program, visual management, human resource policies address hygiene factors. Continuous improvement, job rotation, and built-in feedback support motivators.
  • 13.
    External Motivation Theories 13 Taylor’sScientific Management Scientifically select, design standardized jobs, train, and reward with money performance relative to standards. All scientific management principles followed but at the group level rather than individual level and based on employee involvement.
  • 14.
    External Motivation Theories 14 BehaviorModification Reinforce behavior on the spot when the behavior naturally occurs. Continuous flow and ANDON creates short-lead times for rapid feedback. Leaders constantly on the floor and providing reinforcement.
  • 15.
    External Motivation Theories 15 GoalSetting Set specific, measurable, achievable challenging goals and measure progress Sets goals that meet these criteria Continuous measurements relative to target
  • 16.
    People Drive Continuous Improvement 16 Buildingexceptional people and teams derives from having in place some form of a “respect for humanity system”
  • 17.
    Group Member 17  ChutiponRoatputikul 5710224095  Chonnipa Homket 5710224107  Hatairat Onsuwan 5710224112  Patcharakorn Kulcharoen 5710224113  Siriporn Kamolsiripichaiporn 5710224118  Pornphan Limmongkolchai 5710224171