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Go and See for Yourself to Thoroughly
Understand the Situation (Genchi Genbutsu)
CHAPTER 18 : Genchi Genbutsu
BA6500 Operation Management MBA Flex 27 sec 2 Group 7
THE TOYOTA WAY
Go and See for Yourself to Thoroughly Understand the
Situation (Genchi Genbutsu)
CHAPTER 18 : Genchi Genbutsu
BA6500 Operation Management MBA Flex 27 sec 2 Group 7
Go and See for Yourself to Thoroughly Understand the
Situation (Genchi Genbutsu)
CHAPTER 18 : Genchi Genbutsu
BA6500 Operation Management MBA Flex 27 sec 2 Group 7
Ohno Circle – Watch & Think for Yourself
CHAPTER 18 : Genchi Genbutsu
BA6500 Operation Management MBA Flex 27 sec 2 Group 7
 “Oh, I don’t know yet and I don’t get into that kind of
detail. But don’t worry. We are going to get to the bottom
of this and solve the problem. I promise.”
 “What the problem was and what your plan were”
 At GM(former employer), I would have said, “They got
the same answer, so let’s use them
 The President of Yazaki went out to Camry plant in
Georgetown, to watch how workers assembled the wire
harness onto the vehicle.
Think & Speak Based on Personally
CHAPTER 18 : Genchi Genbutsu
BA6500 Operation Management MBA Flex 27 sec 2 Group 7
See America, Then Design for America
CHAPTER 18 : Genchi Genbutsu
BA6500 Operation Management MBA Flex 27 sec 2 Group 7
Leaders Are Not Excused from Genchi Genbutsu
CHAPTER 18 : Genchi Genbutsu
BA6500 Operation Management MBA Flex 27 sec 2 Group 7
HOU
Hou Koku : การรายงานผล
Ren Raku : การติดต่อ/ประสานงาน
Sou Dan : การให้คาปรึกษา
CHAPTER 18 : Genchi Genbutsu
Hourensou
BA6500 Operation Management MBA Flex 27 sec 2 Group 7
CHAPTER 18 : Genchi Genbutsu
Toyota Technical Center
BA6500 Operation Management MBA Flex 27 sec 2 Group 7
CHAPTER 18 : Genchi Genbutsu
Genchi Genbutsu
BA6500 Operation Management MBA Flex 27 sec 2 Group 7

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  • 1. Go and See for Yourself to Thoroughly Understand the Situation (Genchi Genbutsu) CHAPTER 18 : Genchi Genbutsu BA6500 Operation Management MBA Flex 27 sec 2 Group 7 THE TOYOTA WAY
  • 2. Go and See for Yourself to Thoroughly Understand the Situation (Genchi Genbutsu) CHAPTER 18 : Genchi Genbutsu BA6500 Operation Management MBA Flex 27 sec 2 Group 7
  • 3. Go and See for Yourself to Thoroughly Understand the Situation (Genchi Genbutsu) CHAPTER 18 : Genchi Genbutsu BA6500 Operation Management MBA Flex 27 sec 2 Group 7
  • 4. Ohno Circle – Watch & Think for Yourself CHAPTER 18 : Genchi Genbutsu BA6500 Operation Management MBA Flex 27 sec 2 Group 7
  • 5.  “Oh, I don’t know yet and I don’t get into that kind of detail. But don’t worry. We are going to get to the bottom of this and solve the problem. I promise.”  “What the problem was and what your plan were”  At GM(former employer), I would have said, “They got the same answer, so let’s use them  The President of Yazaki went out to Camry plant in Georgetown, to watch how workers assembled the wire harness onto the vehicle. Think & Speak Based on Personally CHAPTER 18 : Genchi Genbutsu BA6500 Operation Management MBA Flex 27 sec 2 Group 7
  • 6. See America, Then Design for America CHAPTER 18 : Genchi Genbutsu BA6500 Operation Management MBA Flex 27 sec 2 Group 7
  • 7. Leaders Are Not Excused from Genchi Genbutsu CHAPTER 18 : Genchi Genbutsu BA6500 Operation Management MBA Flex 27 sec 2 Group 7
  • 8. HOU Hou Koku : การรายงานผล Ren Raku : การติดต่อ/ประสานงาน Sou Dan : การให้คาปรึกษา CHAPTER 18 : Genchi Genbutsu Hourensou BA6500 Operation Management MBA Flex 27 sec 2 Group 7
  • 9. CHAPTER 18 : Genchi Genbutsu Toyota Technical Center BA6500 Operation Management MBA Flex 27 sec 2 Group 7
  • 10. CHAPTER 18 : Genchi Genbutsu Genchi Genbutsu BA6500 Operation Management MBA Flex 27 sec 2 Group 7

Editor's Notes

  1. Ohno สอนให้ ตั้งคำถาม  วิเคราะห์  ประเมิน “ข้อมูล มีความสำคัญในด้านการผลิต แต่สิ่งที่ผมให้ความสำคัญมากที่สุดก็คือ ข้อเท็จจริง”
  2. คิดและพูด โดยยึดถือข้อมูลส่วนตัวที่ผ่านการยืนยันความถูกต้องแล้ว 1. ตัวอย่างของ บ Yazaki ที่มีปัญหาเกี่ยวกับอุปกรณ์สายไฟ ทาง บ Yazaki ได้ส่งวิศวกรมาแก้ไข และตัวประธานของ บ Yazaki เองก็เดินทางมาดูที่โรงงานด้วยตัวเองด้วย 2. ปัญหาที่เกิดขึ้นคล้ายกันกับข้อแรก แต่ผู้รับผิดชอบไม่ยอมลงไปดูที่หน้างานด้วยตัวเอง แต่กลับสัญญาว่ามันจะไม่มีปัญหาแน่ เป็นตัวอย่างที่ไม่ดี 3. เรื่องเกี่ยวกับวิธีการทดสอบของ Detroit Labs ที่บอกแต่ผลการทดสอบที่ไม่ละเอียด ไม่ได้ทดสอบด้วยกระบวนการควบคุมแบบที่โตโยต้าต้องการ
  3. Yokoya ได้รับมอบหมายให้พัฒนา Sienna ให้เป็นรถที่ใหญ่ขึ้น วิ่งเร็วขึ้น นุ่มนวลและเงียบมากขึ้น สำหรับผู้ขับขี่ในอเมริกา เขาพูดว่า “ผมต้องการขับรถไปทั้ง 50 รัฐ และเขตต่างๆของแคนนาดาและแม็กซิโกด้วย” สรุป 1. ถนนในแคนาดาเป็น หลังเต่า ที่มียอดสูงกว่าในอเมริกา ดังนั้นการความคุมการเลื่อนไถลของรถมินิแวนเป็นสิ่งสำคัญมาก 2. ต้องออกแบบให้รถไม่ผลิกคว่ำจากลมแรงที่พัดมาจากด้านข้างตัวรถ 3. ลดวงเลี้ยวลง 3 ฟุต เพื่อให้ขับรถบนถนนแคบๆได้ 4. ที่อเมริกามีระยะทางการขับขี่ที่ไกล ที่วาางแก้วจึงมีความสำคัญ 5. ธรรมเนียมของคนอเมริกันนิยมทานอาหารในรถมากกว่าจอดแวะข้างทาง ดังนั้นจึงควรมีที่วางสำหรับแฮมเบอร์เกอร์และมันฝรั่งทอด 6. Genchi Genbutsu เทียบกับ Honda Odysseys ที่สามารถใส่ของชิ้นใหญ่ๆได้ เช่น ไม้อัด 4 X 8 ฟุต Sienna รุ่นก่อนใส่ไม่ได้