In industrial practice, controller designs are performed based on an approximate model of the actual process. It is essential to design a control system which will exhibit a robust performance because the physical systems can vary with operating conditions and time. Gain and phase margins are well known parameters for evaluating the robustness of a control system. This paper presents a tuning algorithm to design and tune PI controllers for stable processes with a small dead time while meeting specified gain and phase margins. Simulation examples are given to demonstrate that the proposed design method can result, in a closed-loop system, in better performances than existing design methods which are also based on user-specified gain and phase margins.
Closed-loop step response for tuning PID fractional-order filter controllersISA Interchange
Analytical methods are usually applied for tuning fractional controllers. The present paper proposes an empirical method for tuning a new type of fractional controller known as PID-Fractional-Order-Filter (FOF-PID). Indeed, the setpoint overshoot method, initially introduced by Shamsuzzoha and Skogestad, has been adapted for tuning FOF-PID controller. Based on simulations for a range of first order with time delay processes, correlations have been derived to obtain PID-FOF controller parameters similar to those obtained by the Internal Model Control (IMC) tuning rule. The setpoint overshoot method requires only one closed-loop step response experiment using a proportional controller (P-controller). To highlight the potential of this method, simulation results have been compared with those obtained with the IMC method as well as other pertinent techniques. Various case studies have also been considered. The comparison has revealed that the proposed tuning method performs as good as the IMC. Moreover, it might offer a number of advantages over the IMC tuning rule. For instance, the parameters of the frac- tional controller are directly obtained from the setpoint closed-loop response data without the need of any model of the plant to be controlled.
Modeling and Control of MIMO Headbox System Using Fuzzy LogicIJERA Editor
The Headbox plays an important role in pulp supply system with sheet forming in paper making process. The air cushion headbox is a nonlinear & strong coupling system. In the air cushion headbox system there were two important parameters which include total head and the stock level for improving pulp product quality. These two parameters make this system MIMO output system so for this a decoupling controls strategy was required for interaction between these two control loops. In this paper fuzzy tuned PID control scheme is proposed for controlling the nonlinear control problem in air cushion headbox after the system being decoupled. An attempt has been made for comparison between classical (PID) and fuzzy tuned PID controller. It concludes that the fuzzy tuned PID controller is found most suitable for MIMO system in terms of obtaining steady state properties. The effects of disturbances are studied through computer simulation using Matlab/Simulink toolbox.
Closed-loop step response for tuning PID fractional-order filter controllersISA Interchange
Analytical methods are usually applied for tuning fractional controllers. The present paper proposes an empirical method for tuning a new type of fractional controller known as PID-Fractional-Order-Filter (FOF-PID). Indeed, the setpoint overshoot method, initially introduced by Shamsuzzoha and Skogestad, has been adapted for tuning FOF-PID controller. Based on simulations for a range of first order with time delay processes, correlations have been derived to obtain PID-FOF controller parameters similar to those obtained by the Internal Model Control (IMC) tuning rule. The setpoint overshoot method requires only one closed-loop step response experiment using a proportional controller (P-controller). To highlight the potential of this method, simulation results have been compared with those obtained with the IMC method as well as other pertinent techniques. Various case studies have also been considered. The comparison has revealed that the proposed tuning method performs as good as the IMC. Moreover, it might offer a number of advantages over the IMC tuning rule. For instance, the parameters of the frac- tional controller are directly obtained from the setpoint closed-loop response data without the need of any model of the plant to be controlled.
Modeling and Control of MIMO Headbox System Using Fuzzy LogicIJERA Editor
The Headbox plays an important role in pulp supply system with sheet forming in paper making process. The air cushion headbox is a nonlinear & strong coupling system. In the air cushion headbox system there were two important parameters which include total head and the stock level for improving pulp product quality. These two parameters make this system MIMO output system so for this a decoupling controls strategy was required for interaction between these two control loops. In this paper fuzzy tuned PID control scheme is proposed for controlling the nonlinear control problem in air cushion headbox after the system being decoupled. An attempt has been made for comparison between classical (PID) and fuzzy tuned PID controller. It concludes that the fuzzy tuned PID controller is found most suitable for MIMO system in terms of obtaining steady state properties. The effects of disturbances are studied through computer simulation using Matlab/Simulink toolbox.
Controller Tuning for Integrator Plus Delay Processes.theijes
A design method for PID controllers based on internal model control (IMC) principles, direct synthesis method (DS), stability analysis (SA) method for pure integrating process with time delay is proposed. Analytical expressions for PID controllers are derived for several common types of process models, including first order and second-order plus time delay models and an integrator plus time delay model. Here in this paper, a simple controller design rule and tuning procedure for unstable processes with delay time is discussed. Simulation examples are included to show the effectiveness of the proposed method
Presentation give by Terry Blevins at the IFAC PID'12 conference in Brescia, Italy on March 28th, 2012. Presentation based on paper by Willy Wojsznis, Terry Blevins, John Caldwell, and Mark Nixon
Abstract - This paper addresses some of the potential benefits of
using fuzzy logic controllers to control an inverted pendulum
system. The stages of the development of a fuzzy logic controller
using a four input Takagi-Sugeno fuzzy model were presented.
The main idea of this paper is to implement and optimize fuzzy
logic control algorithms in order to balance the inverted
pendulum and at the same time reducing the computational time
of the controller. In this work, the inverted pendulum system was
modeled and constructed using Simulink and the performance of
the proposed fuzzy logic controller is compared to the more
commonly used PID controller through simulations using Matlab.
Simulation results show that the Fuzzy Logic Controllers are far
more superior compared to PID controllers in terms of overshoot,
settling time and response to parameter changes.
Study of PID Controllers to Load Frequency Control Systems with Various Turbi...IJERA Editor
This paper studies the load frequency control problem for various systems under various controller design
methods. Frequency should remain nearly constant for satisfactory operation of a power system because
frequency deviations can directly impact on a power system operation, system stability, reliability and
efficiency. A Load Frequency Control (LFC) scheme basically incorporates an appropriate control system for an
interconnected power system, which is having the capability to bring the frequencies of system to original set
point values or very nearer to set point values effectively after any load change. This can be achieved by the use
of conventional and modern controllers. In this proposed paper PID controller has been applied for LFC power
systems. The parameters of the PID controller are tuned by different methods names as Ziegler-Nichols (Z-N)
Method, and IMC method for better results. We use various tuning formulae in Z-N method and certain model
approximation methods and the responses of LFC with model approximation are studied. It is seen that the
results obtained are as good as the conventional controller.
This paper presents an adaptive functional-based Neuro-fuzzy-PID incremental (NFPID) controller structure that can be tuned either offline or online according to required controller performance. First, differential membership functions are used to represent the fuzzy membership functions of the input-output space of the three term controller. Second, controller rules are generated based on the discrete proportional, derivative, and integral function for the fuzzy space. Finally, a fully differentiable fuzzy neural network is constructed to represent the developed controller for either offline or online controller parameter adaptation. Two different adaptation methods are used for controller tuning, offline method based on controller transient performance cost function optimization using Bees Algorithm, and online method based on tracking error minimization using back-propagation with momentum algorithm. The proposed control system was tested to show the validity of the controller structure over a fixed PID controller gains to control SCARA type robot arm.
Model predictive control (MPC) is an advanced contr
ol algorithm that has been very successful in the
control industries due to its capability of handlin
g multi input multi output (MIMO) systems with phys
ical
constraints. In MPC, the control action are obtaine
d by solving a constrained optimization problem at
every sample interval to minimize the difference be
tween the predicted outputs and the reference value
through the using of minimum control energy and sat
isfying the constraints of the physical system.
Quadratic programing (QP) problem is solved using Q
PKWIK method which improves the active set
method. The system architecture and design for the
implementation of online MPC on the FPGA is taken
into consideration in this paper to control a DC mo
tor. This implementation is completed using Spartan
6
Nexys3 FPGA chip using simulation environment (EDK
tool) and the comparison between MPC and PID
controller is also established.
Speed Control of DC Motor using PID FUZZY Controller.Binod kafle
speed control of separately excited dc motor using fuzzy PID controller(FLC).In this research, speed of separately excited DC motor is controlled at 1500 RPM using two approaches i.e. PSO PID and fuzzy logic based PID controller. A mathematical model of system is needed for PSO PID while knowledge based rules obtained via experiment required for fuzzy PID controller . The conventional PID controller parameters are obtained using PSO optimization technique. The simulation is performed using the in-built toolbox from MATLAB and output response are analyzed. The tuning of fuzzy PID uses simple approach based on the rules proposed and membership function of the fuzzy variables. Design specification of fuzzy logic controller (FLC) requires fuzzification, rule list and defuzzification process. The FLC has two input and three output. Inputs are the speed error and rate of change in speed error. The corresponding outputs are Kp, Ki and Kd. There are 25 fuzzy based rule list. FLC uses mamdani system which employs fuzzy sets in consequent part. The obtained result is compared on the basis of rise time, peak time, settling time, overshoot and steady state error. PSO PID controller has fast response but slightly greater overshoot whereas fuzzy PID controller has sluggish response but low overshoot. The selection can be done on the basis of system properties and working environment conditions. PSO PID can be used where the response desired is fast like robotics where as fuzzy PID can be used where desired operation is smooth like industries.
Low-cost quadrotor hardware design with PID control system as flight controllerTELKOMNIKA JOURNAL
In designing an Unmanned Aerial Vehicle (UAV), such as quadrotor, sometimes an engineer should consider the required cost that is relatively expensive. As we know, quadrotor is one of robots that very usefull and has several advantages for human needs such as disaster area monitoring, air quality monitoring, area mapping, aerial photography, and surveillance. Thus, designing a rapid quadrotor with low-cost components and simple control system needs to be considered here. This paper presents design and implementation of a quadrotor using relatively low-cost components with Proportional Integral Derivative (PID) control system as its controller. The components used consist of microcontroller, Inertial Measurement Unit (IMU) sensor, Brushless Direct Current (BLDC) motor, Electronic Speed Control (ESC), remote control unit, battery, and frame. These components can be easily found in the electronic markets, especially in Indonesia. As an addition, this paper also describes PID control system as flight controller. A simple economic analysis is presented to clarify the cost in designing this quadrotor. Based on experimental testing result, the quadrotor able to fly stably with PID controller although there still overshoot at the attitude responses.
In business most questions must satisfy a commercial rationale. Any monetary investment
needs to have justification with a confidently predicted return on that investment. So what
improvements can be reasonably expected from the decision to migrate? In this report, we consider a few of the more frequently undertaken migration projects:
1) Analogue control equipment to digital control equipment.
2) Obsolete PLC to Current PLC
3) DC motor control technology to AC technology
4) Traditional copper cable machine wiring and distributed Fieldbus networks.
The International Journal of Engineering & Science is aimed at providing a platform for researchers, engineers, scientists, or educators to publish their original research results, to exchange new ideas, to disseminate information in innovative designs, engineering experiences and technological skills. It is also the Journal's objective to promote engineering and technology education. All papers submitted to the Journal will be blind peer-reviewed. Only original articles will be published.
A fuzzy model based adaptive pid controller design for nonlinear and uncertai...ISA Interchange
We develop a novel adaptive tuning method for classical proportional–integral–derivative (PID)
controller to control nonlinear processes to adjust PID gains, a problem which is very difficult to
overcome in the classical PID controllers. By incorporating classical PID control, which is well-known in
industry, to the control of nonlinear processes, we introduce a method which can readily be used by the
industry. In this method, controller design does not require a first principal model of the process which is
usually very difficult to obtain. Instead, it depends on a fuzzy process model which is constructed from
the measured input–output data of the process. A soft limiter is used to impose industrial limits on the
control input. The performance of the system is successfully tested on the bioreactor, a highly nonlinear
process involving instabilities. Several tests showed the method's success in tracking, robustness to noise,
and adaptation properties. We as well compared our system's performance to those of a plant with
altered parameters with measurement noise, and obtained less ringing and better tracking. To conclude,
we present a novel adaptive control method that is built upon the well-known PID architecture that
successfully controls highly nonlinear industrial processes, even under conditions such as strong
parameter variations, noise, and instabilities
Controller Tuning for Integrator Plus Delay Processes.theijes
A design method for PID controllers based on internal model control (IMC) principles, direct synthesis method (DS), stability analysis (SA) method for pure integrating process with time delay is proposed. Analytical expressions for PID controllers are derived for several common types of process models, including first order and second-order plus time delay models and an integrator plus time delay model. Here in this paper, a simple controller design rule and tuning procedure for unstable processes with delay time is discussed. Simulation examples are included to show the effectiveness of the proposed method
Presentation give by Terry Blevins at the IFAC PID'12 conference in Brescia, Italy on March 28th, 2012. Presentation based on paper by Willy Wojsznis, Terry Blevins, John Caldwell, and Mark Nixon
Abstract - This paper addresses some of the potential benefits of
using fuzzy logic controllers to control an inverted pendulum
system. The stages of the development of a fuzzy logic controller
using a four input Takagi-Sugeno fuzzy model were presented.
The main idea of this paper is to implement and optimize fuzzy
logic control algorithms in order to balance the inverted
pendulum and at the same time reducing the computational time
of the controller. In this work, the inverted pendulum system was
modeled and constructed using Simulink and the performance of
the proposed fuzzy logic controller is compared to the more
commonly used PID controller through simulations using Matlab.
Simulation results show that the Fuzzy Logic Controllers are far
more superior compared to PID controllers in terms of overshoot,
settling time and response to parameter changes.
Study of PID Controllers to Load Frequency Control Systems with Various Turbi...IJERA Editor
This paper studies the load frequency control problem for various systems under various controller design
methods. Frequency should remain nearly constant for satisfactory operation of a power system because
frequency deviations can directly impact on a power system operation, system stability, reliability and
efficiency. A Load Frequency Control (LFC) scheme basically incorporates an appropriate control system for an
interconnected power system, which is having the capability to bring the frequencies of system to original set
point values or very nearer to set point values effectively after any load change. This can be achieved by the use
of conventional and modern controllers. In this proposed paper PID controller has been applied for LFC power
systems. The parameters of the PID controller are tuned by different methods names as Ziegler-Nichols (Z-N)
Method, and IMC method for better results. We use various tuning formulae in Z-N method and certain model
approximation methods and the responses of LFC with model approximation are studied. It is seen that the
results obtained are as good as the conventional controller.
This paper presents an adaptive functional-based Neuro-fuzzy-PID incremental (NFPID) controller structure that can be tuned either offline or online according to required controller performance. First, differential membership functions are used to represent the fuzzy membership functions of the input-output space of the three term controller. Second, controller rules are generated based on the discrete proportional, derivative, and integral function for the fuzzy space. Finally, a fully differentiable fuzzy neural network is constructed to represent the developed controller for either offline or online controller parameter adaptation. Two different adaptation methods are used for controller tuning, offline method based on controller transient performance cost function optimization using Bees Algorithm, and online method based on tracking error minimization using back-propagation with momentum algorithm. The proposed control system was tested to show the validity of the controller structure over a fixed PID controller gains to control SCARA type robot arm.
Model predictive control (MPC) is an advanced contr
ol algorithm that has been very successful in the
control industries due to its capability of handlin
g multi input multi output (MIMO) systems with phys
ical
constraints. In MPC, the control action are obtaine
d by solving a constrained optimization problem at
every sample interval to minimize the difference be
tween the predicted outputs and the reference value
through the using of minimum control energy and sat
isfying the constraints of the physical system.
Quadratic programing (QP) problem is solved using Q
PKWIK method which improves the active set
method. The system architecture and design for the
implementation of online MPC on the FPGA is taken
into consideration in this paper to control a DC mo
tor. This implementation is completed using Spartan
6
Nexys3 FPGA chip using simulation environment (EDK
tool) and the comparison between MPC and PID
controller is also established.
Speed Control of DC Motor using PID FUZZY Controller.Binod kafle
speed control of separately excited dc motor using fuzzy PID controller(FLC).In this research, speed of separately excited DC motor is controlled at 1500 RPM using two approaches i.e. PSO PID and fuzzy logic based PID controller. A mathematical model of system is needed for PSO PID while knowledge based rules obtained via experiment required for fuzzy PID controller . The conventional PID controller parameters are obtained using PSO optimization technique. The simulation is performed using the in-built toolbox from MATLAB and output response are analyzed. The tuning of fuzzy PID uses simple approach based on the rules proposed and membership function of the fuzzy variables. Design specification of fuzzy logic controller (FLC) requires fuzzification, rule list and defuzzification process. The FLC has two input and three output. Inputs are the speed error and rate of change in speed error. The corresponding outputs are Kp, Ki and Kd. There are 25 fuzzy based rule list. FLC uses mamdani system which employs fuzzy sets in consequent part. The obtained result is compared on the basis of rise time, peak time, settling time, overshoot and steady state error. PSO PID controller has fast response but slightly greater overshoot whereas fuzzy PID controller has sluggish response but low overshoot. The selection can be done on the basis of system properties and working environment conditions. PSO PID can be used where the response desired is fast like robotics where as fuzzy PID can be used where desired operation is smooth like industries.
Low-cost quadrotor hardware design with PID control system as flight controllerTELKOMNIKA JOURNAL
In designing an Unmanned Aerial Vehicle (UAV), such as quadrotor, sometimes an engineer should consider the required cost that is relatively expensive. As we know, quadrotor is one of robots that very usefull and has several advantages for human needs such as disaster area monitoring, air quality monitoring, area mapping, aerial photography, and surveillance. Thus, designing a rapid quadrotor with low-cost components and simple control system needs to be considered here. This paper presents design and implementation of a quadrotor using relatively low-cost components with Proportional Integral Derivative (PID) control system as its controller. The components used consist of microcontroller, Inertial Measurement Unit (IMU) sensor, Brushless Direct Current (BLDC) motor, Electronic Speed Control (ESC), remote control unit, battery, and frame. These components can be easily found in the electronic markets, especially in Indonesia. As an addition, this paper also describes PID control system as flight controller. A simple economic analysis is presented to clarify the cost in designing this quadrotor. Based on experimental testing result, the quadrotor able to fly stably with PID controller although there still overshoot at the attitude responses.
In business most questions must satisfy a commercial rationale. Any monetary investment
needs to have justification with a confidently predicted return on that investment. So what
improvements can be reasonably expected from the decision to migrate? In this report, we consider a few of the more frequently undertaken migration projects:
1) Analogue control equipment to digital control equipment.
2) Obsolete PLC to Current PLC
3) DC motor control technology to AC technology
4) Traditional copper cable machine wiring and distributed Fieldbus networks.
The International Journal of Engineering & Science is aimed at providing a platform for researchers, engineers, scientists, or educators to publish their original research results, to exchange new ideas, to disseminate information in innovative designs, engineering experiences and technological skills. It is also the Journal's objective to promote engineering and technology education. All papers submitted to the Journal will be blind peer-reviewed. Only original articles will be published.
A fuzzy model based adaptive pid controller design for nonlinear and uncertai...ISA Interchange
We develop a novel adaptive tuning method for classical proportional–integral–derivative (PID)
controller to control nonlinear processes to adjust PID gains, a problem which is very difficult to
overcome in the classical PID controllers. By incorporating classical PID control, which is well-known in
industry, to the control of nonlinear processes, we introduce a method which can readily be used by the
industry. In this method, controller design does not require a first principal model of the process which is
usually very difficult to obtain. Instead, it depends on a fuzzy process model which is constructed from
the measured input–output data of the process. A soft limiter is used to impose industrial limits on the
control input. The performance of the system is successfully tested on the bioreactor, a highly nonlinear
process involving instabilities. Several tests showed the method's success in tracking, robustness to noise,
and adaptation properties. We as well compared our system's performance to those of a plant with
altered parameters with measurement noise, and obtained less ringing and better tracking. To conclude,
we present a novel adaptive control method that is built upon the well-known PID architecture that
successfully controls highly nonlinear industrial processes, even under conditions such as strong
parameter variations, noise, and instabilities
FRACTIONAL ORDER PID CONTROLLER TUNING BASED ON IMC IJITCA Journal
In this work, a class of fractional order controller (FOPID) is tuned based on internal model control
(IMC). This tuning rule has been obtained without any approximation of time delay. Moreover to show
usefulness of fractional order controller in comparison with classical integer order controllers, an
industrial PID controller tuned in a similar way, is compared with FOPID and then robust stability of both
controllers is investigated. Robust stability analysis has been done to find maximum delayed time
uncertainty interval which results in a stable closed loop control system. For a typical system, robust
stability has been done to find maximum time constant uncertainty interval of system. Two clarify the
proposed control system design procedure, three examples have been given.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
Optimised control using Proportional-Integral-Derivative controller tuned usi...IJECEIAES
Time delays are generally unavoidable in the designing frameworks for mechanical and electrical systems and so on. In both continuous and discrete schemes, the existence of delay creates undesirable impacts on the underthought which forces exacting constraints on attainable execution. The presence of delay confounds the design structure procedure also. It makes continuous systems boundless dimensional and also extends the readings in discrete systems fundamentally. As the Proportional-IntegralDerivative (PID) controller based on internal model control is essential and strong to address the vulnerabilities and aggravations of the model. But for an real industry process, they are less susceptible to noise than the PID controller.It results in just one tuning parameter which is the time constant of the closed-loop system λ, the internal model control filter factor. It additionally gives a decent answer for the procedure with huge time delays. The design of the PID controller based on the internal model control, with approximation of time delay using Pade’ and Taylor’s series is depicted in this paper. The first order filter used in the design provides good set-point tracking along with disturbance rejection.
International Journal of Engineering Research and Development (IJERD)IJERD Editor
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yahoo journals, bing journals, International Journal of Engineering Research and Development, google journals, hard copy of journal
Heat Ventilation & Air- Conditioning System with Self-Tuning Fuzzy PI ControllerIJMER
In this paper, a Self-tuning Fuzzy PI controller is used for the supply air pressure Control
loop for Heating, Ventilation and Air-Conditioning (HVAC) system. The modern H. V. A. Cussing
direct digital control methods have provided useful performance data from the building occupants. The
self-tuning Fuzzy PI controller (STFPIC) adjusts the output scaling factor on-line by fuzzy rules in
accordance to the current trend of the control process. This research work has got the integration and
application of these fundamental sources of information, using some modern and novel techniques. In
Comparison to PID and Adaptive Neuro-Fuzzy (ANF) Controllers, the simulation results show that
STFPIC performances are better under normal conditions as well as extreme conditions where in the
HVAC system encounters large variations. The cost and scalability of the setechniques can be
positively influenced by the recent technological advancement in computing power, sensors and data
bases.
Design of a new PID controller using predictive functional control optimizati...ISA Interchange
An improved proportional integral derivative (PID) controller based on predictive functional control (PFC) is proposed and tested on the chamber pressure in an industrial coke furnace. The proposed design is motivated by the fact that PID controllers for industrial processes with time delay may not achieve the desired control performance because of the unavoidable model/plant mismatches, while model predictive control (MPC) is suitable for such situations. In this paper, PID control and PFC algorithm are combined to form a new PID controller that has the basic characteristic of PFC algorithm and at the same time, the simple structure of traditional PID controller. The proposed controller was tested in terms of set-point tracking and disturbance rejection, where the obtained results showed that the proposed controller had the better ensemble performance compared with traditional PID controllers.
Similar to Tuning PI controllers for stable processes with specifications on gain and phase margins (20)
An optimal general type-2 fuzzy controller for Urban Traffic NetworkISA Interchange
Urban traffic network model is illustrated by state-charts and object-diagram. However, they have limitations to show the behavioral perspective of the traffic information flow. Consequently, a state space model is used to calculate the half-value waiting time of vehicles. In this study, a combination of the general type-2 fuzzy logic sets and the modified backtracking search algorithm (MBSA) techniques are used in order to control the traffic signal scheduling and phase succession so as to guarantee a smooth flow of traffic with the least wait times and average queue length. The parameters of input and output membership functions are optimized simultaneously by the novel heuristic algorithm MBSA. A comparison is made between the achieved results with those of optimal and conventional type-1 fuzzy logic controllers.
Embedded intelligent adaptive PI controller for an electromechanical systemISA Interchange
In this study, an intelligent adaptive controller approach using the interval type-2 fuzzy neural network (IT2FNN) is presented. The proposed controller consists of a lower level proportional - integral (PI) controller, which is the main controller and an upper level IT2FNN which tuning on-line the parameters of a PI controller. The proposed adaptive PI controller based on IT2FNN (API-IT2FNN) is implemented practically using the Arduino DUE kit for controlling the speed of a nonlinear DC motor-generator system. The parameters of the IT2FNN are tuned on-line using back-propagation algorithm. The Lyapunov theorem is used to derive the stability and convergence of the IT2FNN. The obtained experimental results, which are compared with other controllers, demonstrate that the proposed API-IT2FNN is able to improve the system response over a wide range of system uncertainties.
State of charge estimation of lithium-ion batteries using fractional order sl...ISA Interchange
This paper presents a state of charge (SOC) estimation method based on fractional order sliding mode observer (SMO) for lithium-ion batteries. A fractional order RC equivalent circuit model (FORCECM) is firstly constructed to describe the charging and discharging dynamic characteristics of the battery. Then, based on the differential equations of the FORCECM, fractional order SMOs for SOC, polarization voltage and terminal voltage estimation are designed. After that, convergence of the proposed observers is analyzed by Lyapunov’s stability theory method. The framework of the designed observer system is simple and easy to implement. The SMOs can overcome the uncertainties of parameters, modeling and measurement errors, and present good robustness. Simulation results show that the presented estima- tion method is effective, and the designed observers have good performance.
Fractional order PID for tracking control of a parallel robotic manipulator t...ISA Interchange
This paper presents the tracking control for a robotic manipulator type delta employing fractional order PID controllers with computed torque control strategy. It is contrasted with an integer order PID controller with computed torque control strategy. The mechanical structure, kinematics and dynamic models of the delta robot are descripted. A SOLIDWORKS/MSC-ADAMS/MATLAB co-simulation model of the delta robot is built and employed for the stages of identification, design, and validation of control strategies. Identification of the dynamic model of the robot is performed using the least squares algorithm. A linearized model of the robotic system is obtained employing the computed torque control strategy resulting in a decoupled double integrating system. From the linearized model of the delta robot, fractional order PID and integer order PID controllers are designed, analyzing the dynamical behavior for many evaluation trajectories. Controllers robustness is evaluated against external disturbances employing performance indexes for the joint and spatial error, applied torque in the joints and trajectory tracking. Results show that fractional order PID with the computed torque control strategy has a robust performance and active disturbance rejection when it is applied to parallel robotic manipulators on tracking tasks.
Fuzzy logic for plant-wide control of biological wastewater treatment process...ISA Interchange
The application of control strategies is increasingly used in wastewater treatment plants with the aim of improving effluent quality and reducing operating costs. Due to concerns about the progressive growth of greenhouse gas emissions (GHG), these are also currently being evaluated in wastewater treatment plants. The present article proposes a fuzzy controller for plant-wide control of the biological wastewater treatment process. Its design is based on 14 inputs and 6 outputs in order to reduce GHG emissions, nutrient concentration in the effluent and operational costs. The article explains and shows the effect of each one of the inputs and outputs of the fuzzy controller, as well as the relationship between them. Benchmark Simulation Model no 2 Gas is used for testing the proposed control strategy. The results of simulation results show that the fuzzy controller is able to reduce GHG emissions while improving, at the same time, the common criteria of effluent quality and operational costs.
Design and implementation of a control structure for quality products in a cr...ISA Interchange
In recent years, interest for petrochemical processes has been increasing, especially in refinement area. However, the high variability in the dynamic characteristics present in the atmospheric distillation column poses a challenge to obtain quality products. To improve distillates quality in spite of the changes in the input crude oil composition, this paper details a new design of a control strategy in a conventional crude oil distillation plant defined using formal interaction analysis tools. The process dynamic and its control are simulated on Aspen HYSYS dynamic environment under real operating conditions. The simulation results are compared against a typical control strategy commonly used in crude oil atmospheric distillation columns.
Model based PI power system stabilizer design for damping low frequency oscil...ISA Interchange
This paper explores a two-level control strategy by blending a local controller with a centralized controller for the low frequency oscillations in a power system. The proposed control scheme provides stabilization of local modes using a local controller and minimizes the effect of inter-connection of sub-systems performance through a centralized control. For designing the local controllers in the form of proportional-integral power system stabilizer (PI-PSS), a simple and straight forward frequency domain direct synthesis method is considered that works on use of a suitable reference model which is based on the desired requirements. Several examples both on one machine infinite bus and multi-machine systems taken from the literature are illustrated to show the efficacy of the proposed PI-PSS. The effective damping of the systems is found to be increased remarkably which is reflected in the time-responses; even unstable operation has been stabilized with improved damping after applying the proposed controller. The proposed controllers give remarkable improvement in damping the oscillations in all the illustrations considered here and as for example, the value of damping factor has been increased from 0.0217 to 0.666 in Example 1. The simulation results obtained by the proposed control strategy are favorably compared with some controllers prevalent in the literature.
A comparison of a novel robust decentralized control strategy and MPC for ind...ISA Interchange
Abstract: In this work we have developed a novel, robust practical control structure to regulate an industrial methanol distillation column. This proposed control scheme is based on a override control framework and can manage a non-key trace ethanol product impurity specification while maintaining high product recovery. For comparison purposes, an MPC with a discrete process model (based on step tests) was also developed and tested. The results from process disturbance testing shows that, both the MPC and the proposed controller were capable of maintaining both the trace level ethanol specification in the distillate (XD) and high product recovery (β). Closer analysis revealed that the MPC controller has a tighter XD control, while the proposed controller was tighter in β control. The tight XD control allowed the MPC to operate at a higher XD set point (closer to the 10 ppm AA grade methanol standard), allowing for savings in energy usage. Despite the energy savings of the MPC, the proposed control scheme has lower installation and running costs. An economic analysis revealed a multitude of other external economic and plant design factors, that should be considered when making a decision between the two controllers. In general, we found relatively high energy costs favor MPC.
Fault detection of feed water treatment process using PCA-WD with parameter o...ISA Interchange
Feed water treatment process (FWTP) is an essential part of utility boilers; and fault detection is expected for its reliability improvement. Classical principal component analysis (PCA) has been applied to FWTPs in our previous work; however, the noises of T2 and SPE statistics result in false detections and missed detections. In this paper, Wavelet denoise (WD) is combined with PCA to form a new algorithm, (PCA- WD), where WD is intentionally employed to deal with the noises. The parameter selection of PCA-WD is further formulated as an optimization problem; and PSO is employed for optimization solution. A FWTP, sustaining two 1000 MW generation units in a coal-fired power plant, is taken as a study case. Its operation data is collected for following verification study. The results show that the optimized WD is effective to restrain the noises of T2 and SPE statistics, so as to improve the performance of PCA-WD algorithm. And, the parameter optimization enables PCA-WD to get its optimal parameters in an auto- matic way rather than on individual experience. The optimized PCA-WD is further compared with classical PCA and sliding window PCA (SWPCA), in terms of four cases as bias fault, drift fault, broken line fault and normal condition, respectively. The advantages of the optimized PCA-WD, against classical PCA and SWPCA, is finally convinced with the results.
Model-based adaptive sliding mode control of the subcritical boiler-turbine s...ISA Interchange
As higher requirements are proposed for the load regulation and efficiency enhancement, the control performance of boiler-turbine systems has become much more important. In this paper, a novel robust control approach is proposed to improve the coordinated control performance for subcritical boiler-turbine units. To capture the key features of the boiler-turbine system, a nonlinear control-oriented model is established and validated with the history operation data of a 300 MW unit. To achieve system linearization and decoupling, an adaptive feedback linearization strategy is proposed, which could asymptotically eliminate the linearization error caused by the model uncertainties. Based on the linearized boiler-turbine system, a second-order sliding mode controller is designed with the super-twisting algorithm. Moreover, the closed-loop system is proved robustly stable with respect to uncertainties and disturbances. Simulation results are presented to illustrate the effectiveness of the proposed control scheme, which achieves excellent tracking performance, strong robustness and chattering reduction.
A Proportional Integral Estimator-Based Clock Synchronization Protocol for Wi...ISA Interchange
Clock synchronization is an issue of vital importance in applications of wireless sensor networks (WSNs). This paper proposes a proportional integral estimator-based protocol (EBP) to achieve clock synchronization for wireless sensor networks. As each local clock skew gradually drifts, synchronization accuracy will decline over time. Compared with existing consensus-based approaches, the proposed synchronization protocol improves synchronization accuracy under time-varying clock skews. Moreover, by restricting synchronization error of clock skew into a relative small quantity, it could reduce periodic re-synchronization frequencies. At last, a pseudo-synchronous implementation for skew compensation is introduced as synchronous protocol is unrealistic in practice. Numerical simulations are shown to illustrate the performance of the proposed protocol.
An artificial intelligence based improved classification of two-phase flow patte...ISA Interchange
Flow pattern recognition is necessary to select design equations for finding operating details of the process and to perform computational simulations. Visual image processing can be used to automate the interpretation of patterns in two-phase flow. In this paper, an attempt has been made to improve the classification accuracy of the flow pattern of gas/ liquid two- phase flow using fuzzy logic and Support Vector Machine (SVM) with Principal Component Analysis (PCA). The videos of six different types of flow patterns namely, annular flow, bubble flow, churn flow, plug flow, slug flow and stratified flow are re- corded for a period and converted to 2D images for processing. The textural and shape features extracted using image processing are applied as inputs to various classification schemes namely fuzzy logic, SVM and SVM with PCA in order to identify the type of flow pattern. The results obtained are compared and it is observed that SVM with features reduced using PCA gives the better classification accuracy and computationally less intensive than other two existing schemes. This study results cover industrial application needs including oil and gas and any other gas-liquid two-phase flows.
New Method for Tuning PID Controllers Using a Symmetric Send-On-Delta Samplin...ISA Interchange
In this paper we present a new method for tuning PI controllers with symmetric send-on-delta (SSOD) sampling strategy. First we analyze the conditions that produce oscillations in event based systems considering SSOD sampling strategy. The Describing Function is the tool used to address the problem. Once the conditions for oscillations are established, a new robustness to oscillation performance measure is introduced which entails with the concept of phase margin, one of the most traditional measures of relative stability in closed-loop control systems. Therefore, the application of the proposed robustness measure is easy and intuitive. The method is tested by both simulations and experiments. Additionally, a Java application has been developed to aid in the design according to the results presented in the paper.
Load estimator-based hybrid controller design for two-interleaved boost conve...ISA Interchange
This paper is devoted to the development of a hybrid controller for a two-interleaved boost converter dedicated to renewable energy and automotive applications. The control requirements, resumed in fast transient and low input current ripple, are formulated as a problem of fast stabilization of a predefined optimal limit cycle, and solved using hybrid automaton formalism. In addition, a real time estimation of the load is developed using an algebraic approach for online adjustment of the hybrid controller. Mathematical proofs are provided with simulations to illustrate the effectiveness and the robustness of the proposed controller despite different disturbances. Furthermore, a fuel cell system supplying a resistive load through a two-interleaved boost converter is also highlighted.
Effects of Wireless Packet Loss in Industrial Process Control SystemsISA Interchange
Timely and reliable sensing and actuation control are essential in networked control. This depends on not only the precision/quality of the sensors and actuators used but also on how well the communications links between the field instruments and the controller have been designed. Wireless networking offers simple deployment, reconfigurability, scalability, and reduced operational expenditure, and is easier to upgrade than wired solutions. However, the adoption of wireless networking has been slow in industrial process control due to the stochastic and less than 100% reliable nature of wireless communications and lack of a model to evaluate the effects of such communications imperfections on the overall control performance. In this paper, we study how control performance is affected by wireless link quality, which in turn is adversely affected by severe propagation loss in harsh industrial environments, co-channel interference, and unintended interference from other devices. We select the Tennessee Eastman Challenge Model (TE) for our study. A decentralized process control system, first proposed by N. Ricker, is adopted that employs 41 sensors and 12 actuators to manage the production process in the TE plant. We consider the scenario where wireless links are used to periodically transmit essential sensor measurement data, such as pressure, temperature and chemical composition to the controller as well as control commands to manipulate the actuators according to predetermined setpoints. We consider two models for packet loss in the wireless links, namely, an independent and identically distributed (IID) packet loss model and the two-state Gilbert-Elliot (GE) channel model. While the former is a random loss model, the latter can model bursty losses. With each channel model, the performance of the simulated decentralized controller using wireless links is compared with the one using wired links providing instant and 100% reliable communications. The sensitivity of the controller to the burstiness of packet loss is also characterized in different process stages. The performance results indicate that wireless links with redundant bandwidth reservation can meet the requirements of the TE process model under normal operational conditions. When disturbances are introduced in the TE plant model, wireless packet loss during transitions between process stages need further protection in severely impaired links. Techniques such as re-transmission scheduling, multi-path routing and enhanced physical layer design are discussed and the latest industrial wireless protocols are compared.
Fault Detection in the Distillation Column ProcessISA Interchange
Chemical plants are complex large-scale systems which need designing robust fault detection schemes to ensure high product quality, reliability and safety under different operating conditions. The present paper is concerned with a feasibility study of the application of the black-box modeling method and Kullback Leibler divergence (KLD) to the fault detection in a distillation column process. A Nonlinear Auto-Regressive Moving Average with eXogenous input (NARMAX) polynomial model is firstly developed to estimate the nonlinear behavior of the plant. Furthermore, the KLD is applied to detect abnormal modes. The proposed FD method is implemented and validated experimentally using realistic faults of a distillation plant of laboratory scale. The experimental results clearly demonstrate the fact that proposed method is effective and gives early alarm to operators.
Neural Network-Based Actuator Fault Diagnosis for a Non-Linear Multi-Tank SystemISA Interchange
The paper is devoted to the problem of the robust actuator fault diagnosis of the dynamic non-linear systems. In the proposed method, it is assumed that the diagnosed system can be modelled by the recurrent neural network, which can be transformed into the linear parameter varying form. Such a system description allows developing the designing scheme of the robust unknown input observer within H1 framework for a class of non-linear systems. The proposed approach is designed in such a way that a prescribed disturbance attenuation level is achieved with respect to the actuator fault estimation error, while guaranteeing the convergence of the observer. The application of the robust unknown input observer enables actuator fault estimation, which allows applying the developed approach to the fault tolerant control tasks.
A KPI-based process monitoring and fault detection framework for large-scale ...ISA Interchange
Large-scale processes, consisting of multiple interconnected sub-processes, are commonly encountered in industrial systems, whose performance needs to be determined. A common approach to this problem is to use a key performance indicator (KPI)-based approach. However, the different KPI-based approaches are not developed with a coherent and consistent framework. Thus, this paper proposes a framework for KPI-based process monitoring and fault detection (PM-FD) for large-scale industrial processes, which considers the static and dynamic relationships between process and KPI variables. For the static case, a least squares-based approach is developed that provides an explicit link with least-squares regression, which gives better performance than partial least squares. For the dynamic case, using the kernel re- presentation of each sub-process, an instrument variable is used to reduce the dynamic case to the static case. This framework is applied to the TE benchmark process and the hot strip mill rolling process. The results show that the proposed method can detect faults better than previous methods.
An adaptive PID like controller using mix locally recurrent neural network fo...ISA Interchange
Being complex, non-linear and coupled system, the robotic manipulator cannot be effectively controlled using classical proportional integral derivative (PID) controller. To enhance the effectiveness of the conventional PID controller for the nonlinear and uncertain systems, gains of the PID controller should be conservatively tuned and should adapt to the process parameter variations. In this work, a mix locally recurrent neural network (MLRNN) architecture is investigated to mimic a conventional PID controller which consists of at most three hidden nodes which act as proportional, integral and derivative node. The gains of the mix locally recurrent neural network based PID (MLRNNPID) controller scheme are initi- alized with a newly developed cuckoo search algorithm (CSA) based optimization method rather than assuming randomly. A sequential learning based least square algorithm is then investigated for the on- line adaptation of the gains of MLRNNPID controller. The performance of the proposed controller scheme is tested against the plant parameters uncertainties and external disturbances for both links of the two link robotic manipulator with variable payload (TL-RMWVP). The stability of the proposed controller is analyzed using Lyapunov stability criteria. A performance comparison is carried out among MLRNNPID controller, CSA optimized NNPID (OPTNNPID) controller and CSA optimized conventional PID (OPTPID) controller in order to establish the effectiveness of the MLRNNPID controller.
A method to remove chattering alarms using median filtersISA Interchange
Chattering alarms are the most found nuisance alarms that will probably reduce the usability and result in a confidence crisis of alarm systems for industrial plants. This paper addresses the chattering alarm reduction using median filters. Two rules are formulated to design the window size of median filters. If the alarm probability is estimated using process data, one rule is based on the probability of alarms to satisfy some requirements on the false alarm rate, or missed alarm rate. If there are only historical alarm data available, the other rule is based on percentage reduction of chattering alarms using alarm duration distribution. Experimental results for industrial cases testify that the proposed method is effective.
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2. 298 Ibrahim Kaya / ISA Transactions 43 (2004) 297–304
left for tuning, assuming that the model param-
eters have been obtained from a relay autotuning
͓7,8͔. The details of the identification method are
not given here and interested readers can refer to
the cited references. However, for the sake of easi-
ness, equations used for parameter estimation of
the FOPDT plant transfer function are given in the
Appendix. The value of the closed-loop time con-
stant is obtained from the specified gain and phase
margins. The proposed design method is compared Fig. 1. IMC control strategy.
with existing design methods based on the speci-
fied gain and phase margins and it is shown by This control structure is referred to as internal
examples that the proposed design method gives ˆ
model control ͑IMC͒ since the plant model G ( s )
better closed-loop performance. appears in the control structure. Here, G ( s ) and
The next section gives a brief review of the IMC ˆ
G ( s ) are the actual process and process model
design, since the tuning rules to tune/design PI transfer functions, respectively. When G ( s )
controllers are derived using IMC principles. ˆ
ϭG ( s ) , that is perfect modeling, and dϭ0, the
Simple tuning rules for obtaining parameters of a system is basically open loop. This provides the
PI controller based on the user-specified gain and ˆ
open-loop advantages. When G ( s ) G ( s ) or d
phase margins are derived in Section 3. Section 4
0 the system is a closed-loop system. Thus the
gives simulation examples which show that the
IMC control strategy has the advantages of both
design method given in the paper results in a bet-
the open-loop and closed-loop structures.
ter closed-loop system performance than existing
The first step in the IMC controller design is to
design methods which is designed with specifica-
factor the process model,
tions on gain and phase margins as well. Conclu-
sions are given in Section 5. ˆ ˆ ˆ
G ͑ s ͒ ϭG ϩ ͑ s ͒ G Ϫ ͑ s ͒ , ͑1͒
ˆ
where G ϩ ( s ) contains all the time delays and
right-half plane zeros.
2. Internal model control „IMC… The second step is to define the IMC controller
as
A control system design is expected to provide a
fast and accurate set-point tracking, that is, the G imc ͑ s ͒ ϭG Ϫ1 ͑ s ͒ F ͑ s ͒ ,
ˆ
Ϫ ͑2͒
output of the system should follow the input signal
where F ( s ) is a low pass filter with a steady-state
as close as possible. In addition, any external dis-
gain of 1. The filter is introduced for physical re-
turbances must be corrected by the control system
alizability of the IMC controller G imc ( s ) . The
as efficiently as possible. The first requirement is
simplest filter has the following form ͓5,6͔:
achieved by an open-loop control system. With an
open-loop control scheme, the stability of the sys- 1
tem is guaranteed provided that both the plant and F͑ s ͒ϭ . ͑3͒
controller transfer functions are stable. Also, the ͑ sϩ1 ͒ n
design of the controller in an open-loop control From the block diagram of the IMC structure
scheme may simply be chosen as G c ( s ) shown in Fig. 1, the closed-loop transfer is given
ϭG Ϫ1 ( s ) , where G c ( s ) and G ( s ) are, respec- by
tively, the controller and plant transfer functions.
The drawback of an open-loop control system is G ͑ s ͒ G imc ͑ s ͒
T r͑ s ͒ ϭ ˆ . ͑4͒
the sensitivity to modeling errors and inability to 1ϩ ͓ G ͑ s ͒ ϪG ͑ s ͔͒ G imc ͑ s ͒
deal with external disturbances entering the sys-
tem. In this case, a closed-loop system can be used The disturbance transfer function of the IMC
to deal with disturbances and modeling errors. structure is
Rivera et al. ͓5͔ proposed the control structure ˆ
1ϪG ͑ s ͒ G imc ͑ s ͒
given in Fig. 1. T d͑ s ͒ ϭ ˆ . ͑5͒
1ϩ ͓ G ͑ s ͒ ϪG ͑ s ͔͒ G imc ͑ s ͒
3. Ibrahim Kaya / ISA Transactions 43 (2004) 297–304 299
Substituting Eq. ͑2͒ into Eqs. ͑4͒ and ͑5͒ gives
G͑ s ͒F͑ s ͒
T r͑ s ͒ ϭ ˆ ˆ ͑6͒
G Ϫ ͑ s ͒ ϩ ͓ G ͑ s ͒ ϪG ͑ s ͔͒ F ͑ s ͒
and
ˆ
G Ϫ ͑ s ͓͒ 1ϪF ͑ s ͔͒
T d͑ s ͒ ϭ ˆ ˆ . ͑7͒
G Ϫ ͑ s ͒ ϩ ͓ G ͑ s ͒ ϪG ͑ s ͔͒ F ͑ s ͒ Fig. 2. IMC representation of a SISO control system.
ˆ
For perfect modeling, G ( s ) ϭG ( s ) , and nonmini-
mum phase systems, G Ϫˆ ( s ) ϭG ( s ) , Eqs. ͑6͒ and
ˆ To find the tuning parameters for the controller
͑7͒ can be further simplified to give G c ( s ) in Fig. 2, stable first-order plus dead time
͑FOPDT͒ plant transfer function is considered. It
T r ͑ s ͒ ϭF ͑ s ͒ ͑8͒ should be pointed out that the FOPDT model is
only used for simplifying calculations and that the
and
actual process may be a higher-order process or a
T d ͑ s ͒ ϭ1ϪF ͑ s ͒ . ͑9͒ process with complex poles, etc. In order to obtain
the IMC controller, the process FOPDT model,
Eqs. ͑8͒ and ͑9͒ show that the performance of a
G ( s ) ϭKe Ϫ s / ( Tsϩ1 ) , must be factored as in
ˆ
closed-loop system designed based on the IMC
Eq. ͑1͒:
design method is determined solely by the filter
dynamics. For a filter with the form given by Eq. G ϩ ͑ s ͒ ϭe Ϫ s ,
ˆ ͑14͒
͑3͒ and for t→ϱ, Eqs. ͑8͒ and ͑9͒ give c r ( t ) →1
and c d ( t ) →0. ˆ K
G Ϫ͑ s ͒ ϭ . ͑15͒
Tsϩ1
3. Controller design
The IMC controller can be obtained from Eq. ͑2͒,
The closed-loop transfer function of a classical assuming a filter with nϭ1, as
SISO feedback system and IMC design, for per-
fect matching, are, respectively, given by Tsϩ1
G imc ͑ s ͒ ϭ . ͑16͒
K ͑ sϩ1 ͒
G c͑ s ͒ G ͑ s ͒
T siso ͑ s ͒ ϭ ͑10͒ Using a first-order Taylor series expansion for the
1ϩG c ͑ s ͒ G ͑ s ͒
time-delay approximation, the classic controller
and G c ( s ) can be obtained from Eq. ͑13͒,
T imc ͑ s ͒ ϭG imc ͑ s ͒ G ͑ s ͒ . ͑11͒ Tsϩ1
G c͑ s ͒ ϭ . ͑17͒
In order to have the same output for both configu- K ͑ ϩ ͒ s
rations, it is easy to illustrate, by comparing Eqs.
Eq. ͑17͒ is rearranged as an ideal PI controller,
͑10͒ and ͑11͒, that the IMC controller G imc ( s ) is
which has the following controller parameters:
related to the classic controller G c ( s ) through the
transformation T
K pϭ , ͑18͒
G c͑ s ͒ K ͑ ϩ ͒
G imc ͑ s ͒ ϭ ͑12͒
1ϩG c ͑ s ͒ G ͑ s ͒ T i ϭT. ͑19͒
or The only unknown in the last two equations is the
G imc ͑ s ͒ filter time constant , since it is assumed that the
G c͑ s ͒ ϭ . ͑13͒ plant transfer function model is obtained from the
1ϪG imc ͑ s ͒ G ͑ s ͒
exact relay feedback identification method given
Therefore from Eq. ͑12͒ a classical SISO feedback in Refs. ͓7,8͔. Thus if a proper value of is
system can be put into the IMC structure as shown achieved, then the design procedure will be com-
in Fig. 2. pleted. Here, the value of is obtained from gain
4. 300 Ibrahim Kaya / ISA Transactions 43 (2004) 297–304
and phase margin specifications, which are well-
known robustness parameters.
The characteristic equation of a SISO control
system is given by 1ϩG c ( s ) G ( s ) . Hence the
open-loop transfer function of the SISO control
system, with G c ( s ) given by Eq. ͑17͒, is
e Ϫs
G c͑ s ͒ G ͑ s ͒ ϭ . ͑20͒
͑ ϩ ͒ s Fig. 3. The block diagram for computing the controller,
G c (s), parameters.
Therefore from the basic definitions of the gain
and phase margins the following equations can be The recommended ranges for the gain and phase
obtained: margins are between 2 and 5 and 30° and 60°,
arg͕ G c ͑ j p ͒ G ͑ j p ͒ ͖ ϭϪ , ͑21͒ respectively ͓9͔. Choosing A m ϭ3, then m
ϭ60°. Therefore the closed-loop time constant
A m ͉ G c ͑ j p ͒ G ͑ j p ͒ ͉ ϭ1, ͑22͒ is obtained, by rearranging Eqs. ͑25͒ and ͑26͒, as
͉ G c ͑ j g ͒ G ͑ j g ͒ ͉ ϭ1, ͑23͒ ϭ ͩ 2A m
ͪ
Ϫ1 ϭ0.91 . ͑31͒
m ϭ ϩarg͕ G c ͑ j p ͒ G ͑ j p ͒ ͖ , ͑24͒
Hence the PI controller parameters are given by
where the gain margin is given by Eqs. ͑21͒ and Eqs. ͑18͒ and ͑19͒ with given by Eq. ͑31͒.
͑22͒, and the phase margin by Eqs. ͑23͒ and ͑24͒. Remark: If a second-order plus dead time
The frequency p is known as phase crossover ͑SOPDT͒ plant transfer function model, G ( s )ˆ
Ϫs
frequency, where the Nyquist curve has a phase ϭKe / ( T 1 sϩ1 )( T 2 sϩ1 ) , instead of the
lag of Ϫ, and the frequency g is known as the FOPDT model, is assumed, then the controller
gain crossover frequency, where the Nyquist curve G c ( s ) will be a PID controller. However, it has
has an amplitude of 1. been observed during extensive simulations that
Substituting Eq. ͑20͒ into Eqs. ͑21͒–͑24͒, results using a PID controller provides a little improve-
in the following set of equations: ment in the closed-loop performance of the sys-
tem. Hence simulation results only for the PI con-
p ϭ , ͑25͒ troller are given.
2
3.1. Tuning procedure
A m ϭ p ͑ ϩ ͒ , ͑26͒
1 The block diagram for obtaining the PI control-
gϭ , ͑27͒ ler, G c ( s ) , parameters, based on the specified gain
ϩ and phase margins, is shown in Fig. 3. The tuning
procedure can be carried out as follows:
mϭ Ϫ g . ͑28͒ 1. When the controller needs to be tuned,
2 switch from the controller mode to relay mode.
2. Measure the limit cycle parameters and esti-
From Eqs. ͑26͒ and ͑27͒ one can obtain
mate the parameters of the FOPDT plant transfer
A m gϭ p . ͑29͒ function using the relay feedback method. Equa-
tions to compute the parameters of the FOPDT
Multiplying both sides of Eq. ͑29͒ with and then plant transfer function are provided in the Appen-
substituting values of g and p from Eqs. ͑25͒ dix.
and ͑28͒, the relation between gain and phase mar- 3. Find the PI controller parameters using Eqs.
gin can be obtained as ͑18͒ and ͑19͒, in conjunction with Eq. ͑31͒.
ͩ ͪ
4. Switch from the relay mode to the controller
1 mode with calculated tuning parameters for the
mϭ 1Ϫ . ͑30͒
2 Am control of the process.
5. Ibrahim Kaya / ISA Transactions 43 (2004) 297–304 301
Fig. 5. Control signals for example 1.
Fig. 4. Step responses for example 1.
that with the proposed design method less effort is
4. Simulation examples required for the control action, for both design
methods.
Several examples are presented to illustrate the Example 2: In this example, a real industrial
use of the proposed method. Since the presented HVAC system used in Wang et al. ͓3͔ with trans-
design method is model based, the identification fer function of G ( s ) ϭe Ϫ2s / ( 0.12s 2 ϩ1.33s
method given by Kaya ͓7͔ or Kaya and Atherton ϩ1.24) is considered. The FOPDT model was ob-
͓8͔ has been used to find the FOPDT model. The tained as G ( s ) ϭ0.81e Ϫ2.78s / ( 1.011sϩ1 ) , using
identification method has been used for all transfer the estimation method given in Refs. ͓7,8͔. The PI
functions in the examples but since it gives essen- controller parameters are K p ϭ0.235 and T i
tially exact results on simulation data the esti- ϭ1.011, when Eqs. ͑18͒ and ͑19͒ are used in con-
mated plant transfer functions are only given for junction with Eq. ͑31͒. The PID controller param-
original plants of higher order. In all the examples, eters used by Wang et al. ͓3͔ are K p ϭ0.611, T i
controllers, for both the proposed design method ϭ1.441, and T d ϭ0.564. The response of the
and design methods that are used for comparison, closed-loop system with designed controllers for
are designed for a gain and phase margin of 3 and both design methods to a unity step set-point
60°, respectively. change together with load disturbance introduced
Example 1: Consider a second-order plus dead at time 30 s are given in Fig. 6. The assumed load
time plant transfer function of G ( s ) ϭe Ϫ1.0s / ( s disturbance magnitude was Ϫ0.5. In terms of
ϩ1 )( 0.5sϩ1 ) , which was given in Ref. ͓1͔. The
identification method given in Refs. ͓7,8͔ was
used to obtain the FOPDT model as G ( s )
ϭe Ϫ1.34s / ( 1.44sϩ1 ) . Therefore the PI controller
parameters are obtained from Eqs. ͑18͒ and ͑19͒,
in conjunction with Eq. ͑31͒, to be K p ϭ0.563 and
T i ϭ1.44. The controller parameters for the design
method proposed by Ho et al. ͓1͔ are K p ϭ0.52,
T i ϭ1.00, and T d ϭ0.50. The closed-loop re-
sponses for both design methods are given in Fig.
4 for a unity step set-point change and a distur-
bance with magnitude of Ϫ0.5 introduced at time
30 s. As is seen from the figure, the proposed de-
sign method results in a better performance for
both the set-point response and disturbance rejec-
tion. Fig. 5 illustrates control signals, which show Fig. 6. Step responses for example 2.
6. 302 Ibrahim Kaya / ISA Transactions 43 (2004) 297–304
Fig. 8. Step responses for example 3.
Fig. 7. Control signals for example 2.
illustrates that with the proposed method less ef-
fort is necessary for the control action.
maximum overshoot, the proposed design method Example 4: A high-order oscillating plant trans-
gives better performance than the design method fer function of G ( s ) ϭe Ϫs / ( s 2 ϩsϩ1 )( sϩ3 ) ,
proposed by Wang et al. ͓3͔ for the set-point re- which was used by Wang and Shao ͓4͔, is consid-
sponse. In terms of settling time, both design ered. Again, the parameter estimation method
methods give similar responses. The load distur- given in Refs. ͓7,8͔ was employed to generate the
bance rejection of the design method suggested by FOPDT model as G ( s ) ϭ0.333e Ϫ3.1s / ( 0.075s
Wang et al. ͓3͔ is slightly faster than the proposed ϩ1 ) . Once a proper model is found, the PI con-
one. This is expected, since in the proposed design troller tuning parameters were calculated to be
method pole zero cancellations are used and this in K p ϭ0.038 and T i ϭ0.075. Wang and Shao sug-
some cases may lead to a sluggish load distur- gested a PID controller with settings of K p
bance rejection. However, when comparing the ϭ1.298, T i ϭ1.034, and T d ϭ1.017. With these
control signals, shown in Fig. 7, it is seen that the calculated controller settings, the step response of
proposed design method requires less attempt for the closed-loop system to a unity step set-point
the control action. change and a disturbance of magnitude of Ϫ0.5
Example 3: A high-order plant transfer function introduced at time 50 s is shown in Fig. 10. Again,
of G ( s ) ϭ1/( sϩ1 ) 8 , which was given in Wang the proposed design method results in a better per-
and Shao ͓4͔, is considered in this example. The formance, especially for set point response. In Fig.
identification method given in Refs. ͓7,8͔ was 11, control signals for both design methods are
used to find the FOPDT model, G ( s )
ϭe Ϫ5.10s / ( 4.35sϩ1 ) . Using Eqs. ͑18͒ and ͑19͒
together with Eq. ͑31͒, the PI controller settings
were found to be K p ϭ0.447 and T i ϭ4.340. The
PID controller parameters suggested by Wang and
Shao ͓4͔ are K p ϭ0.677, T i ϭ4.340, and T d
ϭ1.649. Fig. 8 illustrates responses for both de-
sign methods to a unity set-point change together
with load disturbance introduced at time 80 s. The
load disturbance magnitude was again assumed to
be Ϫ0.5. The proposed design method, as is seen
from Fig. 8, results in a better closed-loop system
performance in terms of maximum overshoot,
while in terms of the settling time both designs
give quite similar performances. Control signals
for this example are given in Fig. 9, which again Fig. 9. Control signals for example 3.
7. Ibrahim Kaya / ISA Transactions 43 (2004) 297–304 303
controller may lead to sluggish load disturbance
rejection, again due to pole zero cancellation used
in the design procedure. However, in the examples
given in this paper, it is seen that the load distur-
bance rejection of the proposed design method is
also satisfactory.
Appendix: Model identification
In this section, equations used to identify the
unknown parameters of the FOPDT plant transfer
function are given. The identification method
Fig. 10. Step responses for example 4. makes use of the relay autotuning. The given
equations will result in exact parameter estima-
tions, assuming no measurement errors. The de-
given. Again, it is seen that the process can be tails can be found in Refs. ͓7,8͔.
controlled with less effort by the proposed design Two equations for the limit cycle frequency
method. and the pulse duration ⌬t 1 can be obtained and are
given by
ͩ ͪ
5. Conclusions
Ϫ ⌬t 1 ͑ e ⌬t 1 /T Ϫ1 ͒ e /T
Simple tuning rules for a PI controller for con- K ϩ
2 ͑ e 2 / Ϫ1 ͒
trolling stable process with small time delays have
been derived using specified gain and phase mar-
gin specifications. The design method presented in
this paper is model based. Therefore first a
ϭ ͩ
h 1 Ϫh 2 ͪͩ RϪ⌬Ϫ
G ͑ 0 ͓͒ h 1 ⌬t 1 ϩh 2 ⌬t 2 ͔
P ͪ
FOPDT plant transfer function model was ob- ͑A1͒
tained from a single relay feedback test with exact and
ͩ ͪ
limit cycle analysis. Once the model was found,
simple tuning rules provided in the paper were ⌬t 1 Ϫ2 ͑ e ͑ Ϫ ⌬t 1 ϩ2 ͒ / Ϫ1 ͒ e /T
used to control the process. Since the proposed K ϩ
design method incorporates IMC design prin-
2 ͑ e 2 / Ϫ1 ͒
ͩ ͪͩ ͪ
ciples, where pole zero cancellation is used, the Ϫ G ͑ 0 ͓͒ h 1 ⌬t 1 ϩh 2 ⌬t 2 ͔
closed-loop system with designed PI controller re- ϭ Rϩ⌬Ϫ ,
sults in good set point responses. The designed h 1 Ϫh 2 P
͑A2͒
where h 1 and h 2 are the relay heights and ⌬ is the
hysteresis. ⌬t 1 and ⌬t 2 are the pulse durations
and Pϭ⌬t 1 ϩ⌬t 2 is the period of the oscillation.
R is a constant valued signal entering the system
and ϭ T.
Two more equations can be obtained for the
maximum and minimum of the plant output wave
form which are given by the following equations:
a minϭ
G ͑ 0 ͓͒ h 1 ⌬t 1 ϩh 2 ⌬t 2 ͔
P
ϩ ͩ
h 1 Ϫh 2
ͪ
Fig. 11. Control signals for example 4.
ϫ ͩ Ϫ ⌬t 1 ͑ e ⌬t 1 /T Ϫ1 ͒
2
ϩ
͑ e 2 / Ϫ1 ͒
ͪ ͑A3͒
8. 304 Ibrahim Kaya / ISA Transactions 43 (2004) 297–304
and either Eq. ͑A3͒ if a min is measured or Eq. ͑A4͒ if
ͩ ͪ
a max is measured. Finally, with K and T known,
G ͑ 0 ͓͒ h 1 ⌬t 1 ϩh 2 ⌬t 2 ͔ h 1 Ϫh 2
a maxϭ ϩ the dead time can be calculated from either Eq.
P ͑A1͒ or Eq. ͑A2͒.
ϫ ͩ Ϫ ⌬t 1 e 2 / ͑ 1Ϫe Ϫ⌬t 1 /T ͒
2
ϩ
͑ e 2 / Ϫ1 ͒
. ͪ References
͓1͔ Ho, W. K., Hang, C. C., and Cao, L., Tuning of PID
controllers based on gain and phase margin specifica-
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͓2͔ Fung, H. W., Wang, Q. G., and Lee, T. H., PI Tuning
Although Eqs. ͑A1͒–͑A4͒ obtained for a stable in terms of gain and phase margins. Automatica 34,
FOPDT transfer function are sufficient to identify 1145–1149 ͑1998͒.
͓3͔ Wang, Q. G., Fung, H. W., and Zhang, Y., PID tuning
the unknown parameters, K, T, and , initial with exact gain and phase margins. ISA Trans. 38,
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these nonlinear equations. To reduce the number ͓4͔ Wang, Y. G. and Shao, H. H., PID autotuner based on
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Fourier analysis can be used to identify the steady- ͓5͔ Rivera, D. E., Morari, M., and Sigurd, S., Internal
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͵ c͑ t ͒dt
0
P
͓6͔ Morari, M. and Zafiriou, E., Robust Process Control.
Prentice-Hall, Englewood Cliffs, NJ, 1989.
KϭG ͑ 0 ͒ ϭ ͑A5͒ ͓7͔ Kaya, I., Relay feedback identification and model
͵ y ͑ t ͒dt
P
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͓8͔ Kaya, I. and Atherton, D. P., Parameter estimation
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͓9͔ Astrom, K. J. and Hagglund, T., PID Controllers:
¨
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