This document summarizes the key steps in Vienerg Resources' engineering design and manufacturing process. The process begins with understanding customer needs and performing a feasibility study. Conceptual design is done using simulation software. Detailed engineering then involves preparing drawings, documentation, and getting client approval. Products are developed through fabrication, quality checks, testing, painting and final assembly before dispatch. The goal is to transform customer requirements into new products through rigorous engineering design and manufacturing.
2. Engineering Services
Once an Oil & Gas Industry /Company/ Entrepreneur
decides to go ahead with a product, the next step is to
approach a professional engineering design service provider.
Engineering design Services are nothing but , transform the
Customer needs & requirements into complete new product
Products are visualized through 3D modelling before
manufacturing. New product development covers the
engineering disciplines like Process, Mechanical, Structural,
Instrumentation , Electrical , QA/QC and production in the
whole process.
3. Capturing the voice of Customer
Understanding and Knowing the customer
needs/request is the main scope for every
successful business.
By Focussing on your customer needs and
requirements ,and developing the culture of
excellence in responsive customer service
within the firm, you can increase customer
loyalty and also ensure that the customers
continue to comeback.
4. Identifying the design needs
This process begins
with feasibility study of
Customer inputs details
mainly pressure,
temperature and project
design data and
requirements.
Once the input has
been selected, assign
a project team, that
team will prepare
detail necessary to
develop the model.
5. Conceptual design
It is the initial phase of design, the
selected model is simulated using
softwares (i.e., Hysys, HTRI, etc based
upon the equipment).
This preliminary model showing the ideas
of the product and it is the method of
determining the performance guarantee of
the products.
6. Design Development
The
Engineering
Design
Services Team
begins with
Preparation of
detailed process
&
instrumentatio
n diagram.
Preparation of
PFD with
major control
system
Preparation of
GA drawing
Submission of
drawings for
approval of
scheme from
clients.
7. Documentation
Documentation is the most important
thing in Design service ,it obviously
explains the solutions to your design ,so
someone can easily understand what you
have done.
Documentation consists of reports like
design and Technical .
Generation of 3Dmodels and
manufacturing drawings undergo some
reviews for the approval.
8. Approval from Clients
After reviewing the
engineering drawings,
clients return the signed
agreement. An Engineer
is assigned to review the
documents.
Once all the items in the
proposal are received
correctly and mutually
agreed, we got approved
from our clients. We
proceeding with next level.
9. Product development process
Design Engineering is the main for the successful product. Our Skid
packages includes Vessel, Strctural skid, piping and instrumentation.
STEP 1 : Detailed engineering and development of fabrication drawing for
Vessel, structural skid and piping isometrics.
STEP 2 : Sharing of documents with client for any additional requirements
if any.
STEP 3 : Procurement of raw materials such as Plates, pipes, flanges,
fittings for manufacturing.
STEP 4 : Fabrication drawings will be issued to shop floor along with
project schedule.
STEP 5: Based upon project schedule , project engineers will allocate man
power and consumable requirements to meet the schedule.
10. Quality & Certification
The process of ensuring quality of the product.
•STEP 1 : Preparation of Inspection and Test plan.
•STEP 2 : Invite approved Quality engineer or Notify
body for material inspection to check material inline
with technical delivery condition from design.
•STEP 3 : Welder qualification and welding
prequalification.
•STEP 4 : Cutting, grinding and fit up as per approved
shop floor drawing received from engineering.
•STEP 5 : Welding of fit up materials and offering for
testing the welding quality for repairs if any.
•STEP 6 : Heat treatment.
•STEP 7 : Manufactured material is inspected and
witnessed by Notify body or client .
•This Quality mark demonstrates the products or
service meets the requirements of industry standards.
Product
•Certification is very essential for Quality system.
11. Testing & Painting
After quality passed
material is tested for
design pressure to ensure
equipment should not get
failed in field , same will be
witnessed by Notify body /
client.
After passing of
Hydrotest,
equipment is sent
for painting and
final assembly.
Equipment is
finally tested in
front of client in
assembled
condition for any
leak.
12. Dispatch
After completion of all the process , Packing
and preservation will be carried out as per
following procedures such as water in the
equipment is fully drained, placing moisture
absorbing packs, closing all open ends with
wooden blanks instruments are protected by
air bubble wrappers and ensuring equipment
is fully safe from damage during
transportation.
Now equipment is ready for Dispatch
with safety warning sign boards such
as how to lift and handle during
transportation.