2. Techno-Logically Yours
Welcome to a new era of
Plastic Injection Moulds Manufacturing Technology Campus . .
.
We take this opportunity to introduce ourselves as a group of entrepreneurs who believe
strongly in a Customer Oriented Business Philosophy. We are managed by highly
qualified Management Team with many years of experience in Mould design,
Manufacturing, Molding technology and quality control.
3. Techno-Logically Yours
Radix Overview
Who we are :
RADIX is a union of like-minded technocrats with expertise in diverse fields. It has
been instituted with the sole aim of infusing & implementing current technological
trends in the ever-increasing Industrial Market.
Value, reliability, quality, competitive pricing, guaranteed fast delivery
and courteous customer service are what have earned us our
customer loyalty. Our engineering and quality assurance system
guarantees customer satisfaction.
What we do :
We specialize in high-quality Plastic Injection Moulds for Automotive Parts, Home
Appliances, Caps & Closures and Injection Molded Products for the national &
international market & are been engaged in the manufacturing sector since 2002.
Combining in-depth experience of both mold & molding, to provide customers a
‘one stop shop’ solution from design to development.
Where we are :
RADIX is based in Pune, Maharashtra, an ideal place for setting
Up value added services, with all infrastructure, ideal climatic conditions & social
stability.
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QUALITY POLICY
We, at Radix Dies &
Moulds Pvt. Ltd., are
committed to achieve
total customer satisfaction by
offering quality products and
services from time to time
every time.
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•Excellent Quality
Following European
Engineering Standards
•Short Lead Times
•Confidentiality & Design Protection
•Easy Communication
•Complete, Real Time Project Control
•A State Of Art
Design Department
•Component Analysis, Design & Development
•Mould Flow Analysis
•Manufacturing
•Trials & Product Approval
•Molding of Plastic Components
Mould Size Capabilities up to 800T
•Small, High Precision Parts
•Complex Moulds
•Hot Runner Moulds
•CAM action : Angle Pin, Hydraulic, Spring etc
Advantage Radix :
Facilities Review at a Glance
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Skill Sets & Project
Management
• Hot Runner System > Mold Masters, Yudo, HRS
• Approved Engineering Standards > Misumi, Hasco, DME
•Other Standards > Cylinders: Merkle, AMF, Progressive, SMC
• Wide range of Software like UG-NX10, Auto CAD etc.
•For CAM Programming > Work NC for VMC Machines.
•For Wire cut Machine Programming > Peps Software
• Tooling Project Management
•QMS - Query Management System
•Communication
•Standard Internal QA Process
Our internal
Project
Managemen
t System
Our
customer
based Query
Management
System
High Quality
production
Higher Quality
deliveries
Large Projects to
be managed with
ease
Ensures
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Criteria Definition
•New Tooling Build Up : Normal process from availed 3D data to manufacturing : 85%
•Reverse Engineering : Reference sample to 2D generation > 3D data to Manufacturing : 5%
•Re Engineering : Addressing build up mould modification : 6%
•Others : Minimization of Clamping tonnage , Cycle time , Feed points etc : 4%
New Tooling
90%
90%
5% 5%
New Tooling Re-Engineering OthersSales
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CAD / CAM Resources & Capabilities
In-House Facility :
Unigraphics- NX-10
Work NC, PEPS
Total 6 dedicated
Designers & CAM
Programmers.
a. Mould Design &
Detailing
b. Product modeling on
reference data
c. 2D & 3D Data
management & record
• Activities
Being
Outsourced
Complete product
modeling(on A&B surface)
Reverse Engg w.r.t samples
& various customer input.
Mould Design offloading
based on our concept input
in case of capacity
constraint
Mould flow analysis
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Manufacturing Resources :
CNC
HASS-VMC
HASS-VMC
HASS-VMC
VF-8 VM-3 VF-2
Sr. No. Machine Make Model Travel Weighing Capacity
(in Kgs.)
1 VMC - 01 Haas VF2 750 x 410 x 400 600 Kgs
2 VMC - 02 Haas VM3 1000 x 660 x 660 1800 Kgs
3 VMC - 03 Haas VF8 1600 x 1010 x 700 2000 Kgs
4 Wirecut Makino SP64 650 x 400 x 320 1000 Kgs
5 EDM-01 Electronica Xpert-2 1500 x 1000 x 600 5000 Kgs
6 EDM-02 Chmer 50N2 300 x 200 x 200 500 Kgs
7 EDM-03 Electronica CNC 400 x 300 x 300 1500 Kgs
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Manufacturing Resources : Molding
We currently use Processing Materials like PBT, POM, PMMA, Nylon 6 & 66 Filled &
Unfilled, ABS, PP, PC, HIPS, HDPE and LDPE.
NewAddition
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Quality Policy
"Quality Adherence, Without Negotiation“
Every step from design to processing as well as outgoing mold
& molding with quality control via advanced inspection and testing
equipment.
Applied to assure the most rigorous quality standards and thus
increase customer acceptance.
Quality department conducts training sessions for all team
members to increase their quality skills.
We understand, that the total Quality Management is the
involvement of all team members in the continual, measurable
improvement of all the processes in order to satisfy or exceed the
expectations of our esteemed customers.
Implementation of 3F in injection molded plastic components : Feel - Fit -
Finish
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Our Focus
Selectio
n of
Team
for the
Project
Training
of the
Project
Team
Development
of
Productivity
Tools
Defining
Productio
n Process
(Highlight)
Management
Tool for
Project
Assignment &
Project
Monitoring
Quality Control @ Mold Making
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Our Focus
Defining Quality Check Team
Defining Quality Check List
Developing Quality Check Tools
Manual Quality Check
Onscreen Quality Check
Quality Control @ Molding Help Customer Grow
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Tool Room Process Flow & Capacity
We have the capacity to make 150 moulds per year varying tonnage between
80T ~ 2000T (Mould wt.up to 10000Kgs)
Enquiry from
customer with
drawings
Pre-Concept
Estimation & Offer
PO & Advance
Final Data
Specification
Mould Feasibility &
Approval
Process Planning
Raw Material
Purchase
Final mould design
3D/2D Drawing
Pre Machining &
Heat Treatment &
Electrode Planning
CNC Machining,
Mould Base
Machining, EDM &
Stage Inspection
Mould Pre-Assembly
& Die Spotting
Polishing &
Assembly
Inspection Mould Trial
Detailed Inspection
Visual & Fitment
Sample Submission
for approval
•If Not Approved
•Debugging
If Approved
Final Polishing
Texturing,
Engraving, Plating
etc
Packing & Dispatch
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Management Structure
Managing Director
Director Technical
Head
Tool Room
Die Maker
Die Fitter
Operator
Head
CAM
Programmer
Operator
Head
Design
Designer
Head Moulding
Supervisor
Operator
Head Business
Development
Director Admin &
Finance
Head
Accounts
Account
Executive
Head Admin
Administrative
Staff
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Training
Periodic Training is being imparted to the workers at regular intervals by
internal & external faculty.
SCOPE : Encompasses Modern Tooling &Product Engineering practices, innovative
concept /solutions, quality systems, safety, personality development etc…
Classification : Mandatory & Need Based :
Mandatory Training are :
1. Tool Designing & Concept improvisation.
2. Awareness about ISO 9001 : 2008.
3. 5 ‘S’.
4. How to ignite Kaizen & quality circle contest among employees.
Need based training is identified after mutual interaction
& understanding the positive effect to the individual and
the organization.
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After Sales Support
Mould Spare Management & Support to the customer for
detailed requirements.
Preserving, Mould Design & Development Data and
making them available to the customer, where & when
required.
24x7 Operational trouble shooting
support to the customer,
when requested.
VA / VE proposals & support.
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•ELSE PLASTICS - THE NETHERLANDS
•DE WIT PLASTICS - THE NETHERLANDS
•DESIGN PROTOTYPING & TOOLING - BELGIUM
•CRS GLOBAL INNOVATION S.R.L. - ITALY
•PRO PRODUCT - THE NETHERLANDS
Domestic Direct Business Partners :
Domestic Indirect Business Partners :
Overseas Business Partners :
Customers in Overseas &
Domestic
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Contact Us
Plot No.111, BG Block, MIDC, Bhosari,
Pune - 411 026, Maharashtra, India.
sandeep@radixmoulds.in
Email
Address:
development@radixmoulds.in
Info:
www.radixmoulds.in
Website:
(+91) 20 2712 5681
Fax:
(+91) 020 2712 3788
Telephone:
(+91) 9881 74 8383
Mobile:
<Type your enquiry> send to
(+91) 9881 74 8383
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