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Thermographic Testing
Vibrotech
Reliability
Services
Limited
What is Thermography?
Infra Red Thermography is a technique for
producing a visible image of invisible (to our eyes)
infra red radiation emitted by objects due to their
thermal conditions
Thermography
Objectives of Test
• To detect hot or cold area’s
• To determine absolute temperature
• To view Thermal profiles
• To detect temperature loss
Thermography
Infra Red is part of the
Electromagnetic
Spectrum
•
•
• It travels in straight lines at
the speed of light
The useful part is divided
between Short and Long
wavelengths
Use of the correct
wavelength is essential
Test Equipment
• Hand held portable camera
• Battery Powered
• Operating at correct
wavelength
• Range…..-20°c to +1500°c
• Sensitivity…..0.1°c at 30°c
• Real time display
• Image Recording capability
Why Thermography?
• Non Contact
• Rapid Scanning
• Data can be recorded in differing formats
• Images produced are comprehensive &
reliable
• Is there a viable alternative?
Principles of Operation
• Object radiates infra red radiation
• Temperature difference
• Differences are detected and displayed visually
• Emissivity values must be observed
Advantages
• Non Contact
• Non Intrusive
• Can work at a distance
• Fast and Reliable
• Portable
• Convincing Results
Limitations
• Non Intrinsically safe
• There must be a temperature difference for
certain surveys
• Operator experience is essential
• Filters may be needed for certain
applications
• Sensitivity and Resolution reduce with
distance and angle of view
Electrical
• Switch Gear
• Fuse boxes
• Cable runs
• Electrical connectors
• Insulation
• Transformers
Junction Box
30
25
22.7°C
43.7°C
35
40
SP01
Fan
20
18.7°C
37.4°C
35
25
30
AR01
Fuse Box
25
23.3°C
38.1°C
35
LI01
30
Electrical Connections
Used for the detection of;
•
•
•
Corroded connections
Slack / loose connectors
Connectors at too high an
operating temperature
Hot spots
•
Transformers
• Electrical connections
• Insulators
• Thermal profile
• Operating
temperature
• Liquid Level
Refractory Linings
• Torpedo ladles
• Boilers
• Furnaces
• Exhausts
• Ducting
• Kilns
Rotary Kiln - Access Door
100
90
80
77.8°C
129.3°C
110
120
SP01
SP02
SP03
SP04
LI01
Kiln - Refractory Lining
22.5°C
48.7°C
25
30
35
40
45
SP01
S
P02
S
P03
22.6°C
58.5°C
30
40
50
SP02
SP03
SP01
SP04LI01
Torpedo Ladle
Steel Carrying Ladle
Building Surveys
Used to detect,
•
•
Lack of insulation
Cold air infiltration
Draughts
Moisture traps
Hot / warm air escaping
Structural Integrity
Heating / Cooling
•
•
•
•
Building Surveys
Building Surveys
Moisture/Water Ingress
•
•
•
Leaking Roof
Bridged Cavity
Leaking pipes
Refinery & Petro-Chem
• Vessel Surveys
• Blockages
• Defective lagging or
insulation
• Steam traps
• Erosion / Corrosion
Vessel Surveys
Flare Stacks
Process Plant
The above Thermograms show how
Thermography can be used as a very fast and
effective maintenance tool.
– The image on the right has a defective cylinder
Process Plant
Thermography may be
used for;
•
•
•
•
Corrosion surveys
Ensuring valve operation
Leaks
Blockages
Process Plant
• Hot spots
• Cold spots (Cryogenics)
• Damaged or missing
insulation
• Tank levels
Miscellaneous
• The detection of
process or
manufacturing faults
• Can be used as a
quality control tool

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thermographic-testing-presentation-130222144201-phpapp01.pptx