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THE ALLOYING ELEMENTS AND 
THEIR EFFECT ON THE PROPERTIES 
OF STEEL 
• BSME01133079 FAIZ JAWAID 
• BSME01133069 BILAL ASHAR 
• BSME01133042 ASAD BAJWA
WHAT IS ALLOY? 
 Alloy is the metal made by the combination of two or more metals 
or elements combined to attain certain chemical or mechanical 
properties
DIFFERENCE BETWEEN 
ALLOY AND COMPOSITE 
A Brief Description 
 Alloy is a mixture of two or more elements where at least one of them 
is metal. 
 Steel is an example for alloy. It is made up of iron and carbon. 
 Composite is a material made out of two or more constituent materials 
which are chemically or physically different. 
 Concrete is the composite material typically consists of gravels held 
with a matrix of cement
A BRIEF HISTORY OF 
ALLOYS 
 Historically, the earliest alloys created by man was brass, a simple 
alloy of copper and zinc known to be in use from as early as 3000 BC 
 King Croesus of Lydia during the years 560-546 BC desired and 
developed the first official government coinage system using a 
naturally occurring alloy of gold and silver, known as Electrum
ALLOY STEEL 
 Alloy steel is basically mixture of Iron and Carbon and other trace 
elements (Silicon Manganese Sulfur etc) 
 Carbon %age in steel is about 0.12 - 2%
ALLOYING ELEMENTS IN 
 Carbon 
 Chromium 
 Silicon 
 Manganese 
 Nickel 
 Vanadium 
STEEL 
 Molybdenum 
 Tungsten 
 Aluminum 
 Titanium 
 Boron
CARBON 
 Percentage range 0.12 - 2% 
 Increases hardness 
 Increases Strength 
The basic metal, iron, is alloyed 
with carbon to make steel and 
has the effect of increasing the 
hardness and strength by heat 
treatment but the addition of 
carbon enables a wide range of 
hardness and strength.
CHROMIUM 
 Percentage range 0.5 - 18% 
 Increases hardenability of steel (0.5-2%) 
 Provides Corrosion Resistance (4-18%) 
Chromium is added to the 
steel to increase resistance 
to oxidation. This 
resistance increases as more 
chromium is added. 
'Stainless Steel' has 
approximately 18% 
chromium and a very 
marked degree of general 
corrosion resistance when 
compared with steels with a 
lower percentage of 
chromium. When added to 
low alloy steels, chromium 
can increase the response 
to heat treatment, thus 
improving harden ability 
and strength.
CHROMIUM PROTECTION
SILICON 
 Percentage Range 0.2 – 2% 
 Increases Strength (0.2 – 0.7%) 
 Spring Steels (0.7 – 2% ) 
 Improve Magnetic Properties (Higher Percentages) 
This metalloid improves 
strength, elasticity, acid 
resistance and results in 
larger grain sizes, thereby, 
leading to greater 
magnetic permeability. 
Because silicon is used in 
a deoxidizing agent in 
the production of steel, it 
is almost always found in 
some percentage in all 
grades of steel.
SILICON USE 
The addition of 2% silicon changes the behavior of the steel drastically for 
use in a katana. This spring steel is most commonly seen in application on 
fencing foils where it needs to withstand a high degree of bend and still be 
able to return to center.
MANGANESE 
 Percentage Range 0.25 – 1% 
 When combined with Sulfur Improves Brittleness (0.25-0.40%) 
 Increases Hardenability (>1%) 
Increases strength at high 
temperatures by eliminating 
the formation of iron sulfides. 
Manganese also improves 
hardenability, ductility and 
wear resistance. Like nickel, 
manganese is an austenite 
forming element and can be 
used in the AISI 200 Series of 
Austenitic stainless steels as 
a substitute for nickel.
NICKEL 
 Percentage Range 2 - 20% 
 Provide Toughness (2-5%) 
 Provides Corrosion Resistance (12-20%) 
Nickel is added in large 
amounts, over about 8%, to 
high chromium stainless steel 
to form the most important 
class of corrosion and heat 
resistant steels. These are 
the austenitic stainless steels, 
typified by 18-8, where the 
tendency of nickel to form 
austenite is responsible for a 
great toughness and high 
strength at both high and low 
temperatures. Nickel also 
improves resistance to 
oxidation and corrosion
NICKEL APPLICATIONS 
Nickel stainless steel alloy Environmental Protection Agency (EPA) 
eliminates a stronger and thicker corrosion-resistant.
VANADIUM 
 Percentage Range 0 - 0.15% 
 Stable Carbides-Increase Strength While Retaining Ductility 
 Promotes fine grain structure (FGS) 
vanadium can produce 
stable carbides that 
increase strength at 
high temperatures. By 
promoting a fine grain 
structure, ductility can 
be retained.
VANADIUM USE 
high carbon high chromium die steel with added 
carbon and vanadium for abrasion resisting 
qualities. 
The first large-scale industrial use of vanadium 
in steels was found in the chassis of the Ford Model 
T, inspired by French race cars.(1927)
MOLYBDENUM 
 Percentage Range 0.2-5% 
 Stable Carbides 
 Inhibits Grain Growth 
Found in small 
quantities in 
stainless steels, 
molybdenum 
increases 
hardenability and 
strength, particular at 
high temperatures. 
Often used in 
chromium-nickel 
austenitic steels, 
molybdenum 
protects against 
pitting corrosion 
caused by chlorides 
and sulfur chemicals.
TUNGSTEN 
 Percentage Range 
 Hardness at high temperatures 
Produces stable carbides and 
refines grain size so as to 
increase hardness, particularly 
at high temperatures
TUNGSTEN USES 
Many high speed steels - those used in cutting and machining tools like saw blades - contain around 18 
percent tungsten 
Tungsten-steel alloys are also used in the production of rocket engine nozzles, which must have high heat 
resistant properties.
ALUMINUM 
 Percentage Range 0.95 – 1.30% 
 Increase ductility in steel alloys 
 commonly used in draw quality steels. 
 Helps in removing the dissolved oxygen from the 
liquid steel. This process is known as killing.
ALUMINUM USE 
Aluminized steel in different parts of 
a car
TITANIUM 
 Percentage Range 
 Improves Strength 
 Reduces martensitic hardness in chromium 
steels 
Improves both 
strength and 
corrosion resistance 
while limiting 
austenite grain size. 
At 0.25-0.60 
percent titanium 
content, carbon 
combines with the 
titanium, allowing 
chromium to 
remain at grain 
boundaries and 
resist oxidization.
TITANIUM USE 
EOS has expanded its metal materials portfolio with EOS titanium Ti64ELI and EOS stainless 
steel 316L. 
EOS titanium Ti64ELI is a light metal alloy that is corrosion resistant and bio-compatible
BORON 
 Percentage range 0.001-0.003% 
 Powerful hardenability agent 
A hardenability agent that improves 
deformability and machinability. Boron is 
added to fully killed steel and only needs 
to be added in very small quantities to 
have a hardening affect. Additions of 
boron are most effective in low carbon 
steels.
BORON USE 
Hot-stamping boron-alloyed steels for 
automotive parts
Thank You

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The alloying elements(final)

  • 1. THE ALLOYING ELEMENTS AND THEIR EFFECT ON THE PROPERTIES OF STEEL • BSME01133079 FAIZ JAWAID • BSME01133069 BILAL ASHAR • BSME01133042 ASAD BAJWA
  • 2. WHAT IS ALLOY?  Alloy is the metal made by the combination of two or more metals or elements combined to attain certain chemical or mechanical properties
  • 3. DIFFERENCE BETWEEN ALLOY AND COMPOSITE A Brief Description  Alloy is a mixture of two or more elements where at least one of them is metal.  Steel is an example for alloy. It is made up of iron and carbon.  Composite is a material made out of two or more constituent materials which are chemically or physically different.  Concrete is the composite material typically consists of gravels held with a matrix of cement
  • 4. A BRIEF HISTORY OF ALLOYS  Historically, the earliest alloys created by man was brass, a simple alloy of copper and zinc known to be in use from as early as 3000 BC  King Croesus of Lydia during the years 560-546 BC desired and developed the first official government coinage system using a naturally occurring alloy of gold and silver, known as Electrum
  • 5. ALLOY STEEL  Alloy steel is basically mixture of Iron and Carbon and other trace elements (Silicon Manganese Sulfur etc)  Carbon %age in steel is about 0.12 - 2%
  • 6. ALLOYING ELEMENTS IN  Carbon  Chromium  Silicon  Manganese  Nickel  Vanadium STEEL  Molybdenum  Tungsten  Aluminum  Titanium  Boron
  • 7. CARBON  Percentage range 0.12 - 2%  Increases hardness  Increases Strength The basic metal, iron, is alloyed with carbon to make steel and has the effect of increasing the hardness and strength by heat treatment but the addition of carbon enables a wide range of hardness and strength.
  • 8. CHROMIUM  Percentage range 0.5 - 18%  Increases hardenability of steel (0.5-2%)  Provides Corrosion Resistance (4-18%) Chromium is added to the steel to increase resistance to oxidation. This resistance increases as more chromium is added. 'Stainless Steel' has approximately 18% chromium and a very marked degree of general corrosion resistance when compared with steels with a lower percentage of chromium. When added to low alloy steels, chromium can increase the response to heat treatment, thus improving harden ability and strength.
  • 10. SILICON  Percentage Range 0.2 – 2%  Increases Strength (0.2 – 0.7%)  Spring Steels (0.7 – 2% )  Improve Magnetic Properties (Higher Percentages) This metalloid improves strength, elasticity, acid resistance and results in larger grain sizes, thereby, leading to greater magnetic permeability. Because silicon is used in a deoxidizing agent in the production of steel, it is almost always found in some percentage in all grades of steel.
  • 11. SILICON USE The addition of 2% silicon changes the behavior of the steel drastically for use in a katana. This spring steel is most commonly seen in application on fencing foils where it needs to withstand a high degree of bend and still be able to return to center.
  • 12. MANGANESE  Percentage Range 0.25 – 1%  When combined with Sulfur Improves Brittleness (0.25-0.40%)  Increases Hardenability (>1%) Increases strength at high temperatures by eliminating the formation of iron sulfides. Manganese also improves hardenability, ductility and wear resistance. Like nickel, manganese is an austenite forming element and can be used in the AISI 200 Series of Austenitic stainless steels as a substitute for nickel.
  • 13. NICKEL  Percentage Range 2 - 20%  Provide Toughness (2-5%)  Provides Corrosion Resistance (12-20%) Nickel is added in large amounts, over about 8%, to high chromium stainless steel to form the most important class of corrosion and heat resistant steels. These are the austenitic stainless steels, typified by 18-8, where the tendency of nickel to form austenite is responsible for a great toughness and high strength at both high and low temperatures. Nickel also improves resistance to oxidation and corrosion
  • 14. NICKEL APPLICATIONS Nickel stainless steel alloy Environmental Protection Agency (EPA) eliminates a stronger and thicker corrosion-resistant.
  • 15. VANADIUM  Percentage Range 0 - 0.15%  Stable Carbides-Increase Strength While Retaining Ductility  Promotes fine grain structure (FGS) vanadium can produce stable carbides that increase strength at high temperatures. By promoting a fine grain structure, ductility can be retained.
  • 16. VANADIUM USE high carbon high chromium die steel with added carbon and vanadium for abrasion resisting qualities. The first large-scale industrial use of vanadium in steels was found in the chassis of the Ford Model T, inspired by French race cars.(1927)
  • 17. MOLYBDENUM  Percentage Range 0.2-5%  Stable Carbides  Inhibits Grain Growth Found in small quantities in stainless steels, molybdenum increases hardenability and strength, particular at high temperatures. Often used in chromium-nickel austenitic steels, molybdenum protects against pitting corrosion caused by chlorides and sulfur chemicals.
  • 18. TUNGSTEN  Percentage Range  Hardness at high temperatures Produces stable carbides and refines grain size so as to increase hardness, particularly at high temperatures
  • 19. TUNGSTEN USES Many high speed steels - those used in cutting and machining tools like saw blades - contain around 18 percent tungsten Tungsten-steel alloys are also used in the production of rocket engine nozzles, which must have high heat resistant properties.
  • 20. ALUMINUM  Percentage Range 0.95 – 1.30%  Increase ductility in steel alloys  commonly used in draw quality steels.  Helps in removing the dissolved oxygen from the liquid steel. This process is known as killing.
  • 21. ALUMINUM USE Aluminized steel in different parts of a car
  • 22. TITANIUM  Percentage Range  Improves Strength  Reduces martensitic hardness in chromium steels Improves both strength and corrosion resistance while limiting austenite grain size. At 0.25-0.60 percent titanium content, carbon combines with the titanium, allowing chromium to remain at grain boundaries and resist oxidization.
  • 23. TITANIUM USE EOS has expanded its metal materials portfolio with EOS titanium Ti64ELI and EOS stainless steel 316L. EOS titanium Ti64ELI is a light metal alloy that is corrosion resistant and bio-compatible
  • 24. BORON  Percentage range 0.001-0.003%  Powerful hardenability agent A hardenability agent that improves deformability and machinability. Boron is added to fully killed steel and only needs to be added in very small quantities to have a hardening affect. Additions of boron are most effective in low carbon steels.
  • 25. BORON USE Hot-stamping boron-alloyed steels for automotive parts