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Second Generation Biofuels from Lignocellulosic
  Feedstocks: Technology and Sustainability Issues
Biocombustibles de Segunda Generación de Matérias
Primas Lignocelulósicas: Tecnologia y Sustentabilidad




                         Alfred Szwarc



32ª Conferencia Regional de la FAO para America Latina y el Caribe
                    Buenos Aires - 27/03/2012
ABOUT UNICA

• UNICA is the leading sugarcane industry
  association, representing approximately
  140 mills in Brazil (most in the São Paulo
  State).
• Member companies respond for over 50%
  of ethanol and over 60% of sugar
  production in Brazil and are leaders in the
  generation of bioelectricity.
• International presence in
  Washington, DC, and Brussels to engage
  in constructive dialogue with
  stakeholders.
 Why Biofuels

 Status of Second Generation Biofuels from
  Lignocellulosic Feedstocks

 Technology & Sustainability Issues
Source: Vital Signs 2007-08, Worldwatch Institute
Oil Supply Vulnerability


        Oil is a very precious and finite
         commodity subject to supply
        disruptions and price volatility

    IEA forecasts  global energy needs
   will grow over 50% today’s demand by
   2030 and oil will still be a major source
      of energy (price, availability ???)

    Transportation will be the main driver
     of oil consumption  alternatives ?
Global Warming




                    TRANSPORT: ~ 25% of Global CO2 Emission



SOURCE: IPCC 2001
Greenhouse Gases: Emission Control Scenarios
     Gigatonnes de CO2e




                          + 6°C         + 3°C     + 2°C


Source: IEA World Energy Outlook 2008           CCS: Carbon capture & storage
Current View of Second Generation Biofuels


                   •   Ethanol
                   •   Butanol
                   •   Diesel equivalent
                   •   Gasoline equivalent
                   •   Jet Fuel equivalent

                   Decentralized production.
                   Can be readily integrated with
                   existing fuel infrastructure.
                   Note: Biodiesel from vegetable oils and
                   animal fat not included here.
Biofuels Market
Biofuels Demand Evolution



                                         1972 - 2008




Source: Special Report on Renewable Energy, IPCC, May 2011
Brazilian Energy Matrix

                                                                  Energy Supply Structure




                                 Other renewable
                                     sources
                                              Uranium
                                Coal 3,8%       1,4%
                    Natural Gas 4,8%
                       8,8%

       Wood and other                             Petroleum and
         biomass                                   bi-products
          10,1%                                       37,9%

                                             Sugarcane
                                               18,1%
        Hydroelectricity
            15,2%




Source: BEN (2010). Elaboration: UNICA
Second Generation Lignocellulosic Biofuels

Biomass = celullose + hemicelullose + lignin (sugarcane
bagasse, wheat straw, corn stalk, wood waste, rice hulls etc.)

Technologies use combination of processes (mechanical,
thermal, chemical, biological).
Example:



   Pre-treatment         Saccharification      Fermentation
                         (hydrolysis)
Main Technology Paths


             Chemical/Biochemical: acid/enzimatic
             hydrolysis
Feedstocks




             Termochemical: Gasification
             (approx. 1000 °C)




             Termochemical: Pyrolysis
             (approx. 450 °C)
Key Players
• Oil & Car Companies: Petrobrás, Shell, BP, Chevron, Total,
ConocoPhilips, Neste Oil, Statoil, VW, GM, Ford, Daimler etc.
• R&D&D        companies        and
organizations:
Amyris, LS9, Solazyme, Butamax, B
utalco, Gevo, Cobalt, Iogen, Poet, A
bengoa, Sekab, Borregard, Vereniu
m, Coskata, Chempolis, Virent, Blu
eFire,         Alico,         Range
Fuels,                    Catchlight
Energy,     Choren,     Iowa State
U./Ames
Lab, NREL, U.California, MCT, Embr
apa,                        FAPESP
(BIOEN), UFRJ, CTC, UNICAMP, UFS
CAR, IPT, CTBE, Dedini, Oxiteno, Gr
aalBio etc.
Not Only Biofuels.....




 Source: Amyris
The Case of Ethanol




                           Sugarcane Juice +
Conventional   1 hectare                       7,000 liters of ethanol
                           Molasses



                                               12,500 liters of
                           Sugarcane Juice     ethanol... or more
Conventional   1 hectare   + Molasses +        (7,000 L from juice +
+ Cellulose                Bagasse + Straw     5,500 L from
                                               bagasse and straw)
Technology Status

       Product        Laboratory    Pilot Plant   Demonstration    Market
                                                     Plant

 Ethanol 1st
 generation
 Ethanol 2nd
 generation
 BioHC (Diesel, Jet
 Fuel etc)
 Butanol 2nd
 generation


 Commercial scale plants are expected to start operation within next three
 years but it will take at least a decade until production reach significant
 volumes.
 Best technologies: ???
A TYPICAL SUGARCANE INDUSTRIAL PLANT IN BRAZIL: SUGAR,
 BIOELETRICITY AND BIOENERGY (ETHANOL AND MORE TO COME…)


                                    2nd gen.
                                    ethanol
Ethanol storage tanks                   Distillery   Sugar plant
                             2nd gen.                              Bagasse
                            bioHC &
                           bioButanol




   Sugar cane field

   Straw (tops & leaves)
The Concept of Biorefineries



 • Integration of biomass conversion technologies
 • Broad range of byproducts (food, energy, biofuels,
   chemicals, materials, animal feed etc.)
 • Efficient use of feedstocks and resources
 • Minimum generation of residues and pollutants
 • Best environmental, social and economic results
Carbon Dioxide Cycle
Life Cycle GHG Emissions


Farming & Harvesting        Estimated values refer to 1,000 liters of
 Emission: 2,961 kg         ethanol and equivalent volume of gasoline
                            (corrected for energy content).
 Sugarcane Processing
  Emission: 3,604 kg
                              Sugarcane Growth
                               Uptake: 7,650 kg
   Road Transport
   Emission: 50 kg


  Vehicle Operation         Bioelectricity generation   Gasoline Life-cycle
  Emission: 1,520 kg            Uptake: 225 kg          Emission: 2,280 kg


 Total: 8,135 kg CO2         Total: 7,875 kg CO2
 Net emission: 260 kg CO2 (89% reduction to gasoline emission) 
 reduced emission with lignocellulosic ethanol
 Source: Macedo, I., 2008
Sugar Cane Diesel
                                                      “Drop In Fuel”




                                                       Sugarcane
   Sugarcane                 Process
                                                         Diesel



                                       CO2 Reduction ~ 90%
 1 hectare = 4200 liters
                               The US EPA has already approved
 Cloud point: - 50°C
                               bends with up to 35% sugarcane diesel.
 Cetano nunber: 58,6
 Sulfur: almost nil
                               In Brazil: tests with 10% blend :
 Lubricity: 330 m (HFRR)
                               -9% PM and no NOx increase ;
 Energy: similar to Diesel
                               Power, torque, fuel economy similar
 Source: Amyris and MBB        to ordinary diesel.
Avoiding Emission of Greenhouse Gases

  Avoided CO2 emissions in Brazil from use of ethanol
  in Flex Fuel Vehicles since 2003 to date (march/2012)
  are estimated to be in the order of 160 million ton.
  Equivalent to the effect of approximately 1,1 billion
  trees over a period of 20 years.
                                           2nd gen. ethanol can
                                           further improve this
                                           benefit !
Land Use

                        Sugarcane area for ethanol
                       production occupies 1.4% of
                          Brazilian arable lands



                          Millions of hectares
                                                                                                 % arable
   Brazil                                                             851.4         % Brazil
                                                                                                  land
   Total arable land                                                  329.9
                                                                                                                                                87% of domestic
   1. Total crop land                                                  59.8           7.0%         18.1%
                                                                                                                                               sugarcane harvest
         Soybean                                                       23.3           2.7%          7.1%
         Corn                                                          12.9           1.5%          3.9%
         Sugarcane                                                      9.2           1.1%          2.8%
                   Sugarcane for ethanol                                4.6           0.6%          1.4%
   2. Pastures                                                        158.7          18.6%         48.1%
   3. Protected areas and native vegetation                           495.6          58.2%             -
   4. Available area                                                  137.2          16.2%             -



Note: Arable land (Censo IBGE 2006) 1) Total permanent and temporary crops (Censo IBGE 2006); Data for suybean, corn and sugarcane (IBGE 2010). 2)
Pastures (Censo IBGE 2006 3) Protected areas and native vegetation (Gerd Spavorek 2009, not published) APP = Permanent Preservation Area; UC =
Conservation Units and TI = Indigenous lands 4) Available area = arable land – Crop – Pastures. Source: ICONE and UNICA. Elaboration: UNICA.
Life Cycle GHG by Feedstock

           Emissions avoided as the result of ethanol replacing gasoline


              Ethanol from grains                  Ethanol from sugar                Ethanol from sugar
                  (US / EU)                           beet (EU)                         cane (Brazil)
   0%

 -20%

 -40%

 -60%

 -80%

-100%


Note: Reductions in well-to-wheel CO2-equivalent GHG emissions per km, from bioethanol comparared to gasoline,
calculated on a life-cycle basis. Source: IEA – International Energy Agency (May, 2004), based on a review of recent
articles. Prepared by Icone and Unica.
WORLD BIOFUELS PROGRAMS




   Oil consumption


    Current Mandates


    In discussion
A View of the Future ?

               Biofuel Filling Station
Sugarcane
              Gasoline          Ethanol & Butanol
  Diesel
              Blends
& Biodiesel


                                     Reformer

                                         H2
                                                   On-board
                                                   reformer
               FFV       Dedicated
Diesel                                        Fuel Cell
              Hybrids    engines / FFV
              Gasohol
BIOPLASTICS: A GROWING MARKET


                                                      Sugarcane is now being used to replace
                                                         fossil fuel feedstocks.
                                                      Various               companies           have   begun   to
                                                         produce and market bioplastics from
                                                         sugarcane ethanol and other bio-sources.




ource: Braskem, Johnson & Johnson, The Coca-Cola Company, Tetra-Pak, and “The Graduate” (1967)
UNICA SUPPORTS CERTIFICATION SCHEMES
What it is                               Goal
 Multistakeholder forum                  Promote sustainable production
                                          of sugarcane based on
 producers, tradings, industries         internationally accepted principles
  and NGOs                                and measurable criteria and
                                          encourage adoption of best
                                          management and production
                                          practices in line with the three
                                          sustainable development pillars:
                                          social development,
                                          environmental protection and
                                          economic progress.
     Principles
     1. Law compliance
     2. Human rights labor standards
     3. Higher efficiencies to enhance
        sustainability
     4. Management of biodiversity and
        ecosystems
     5. Improvement of business key
        areas
Final Comments

 Food & biofuels production are not
  incompatible                technology
  innovation, political willingness and
  sound policies can foster production of
  both whenever possible.

 Energy demand and global warming
  require sound           and sustainable
  alternatives  certification schemes and
  incentives can both identify and
  promote the best.
Thank you
   Gracias




www.unica.com.br

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Szwarc second generation biofuels_a_szwarc_unica_final

  • 1. Second Generation Biofuels from Lignocellulosic Feedstocks: Technology and Sustainability Issues Biocombustibles de Segunda Generación de Matérias Primas Lignocelulósicas: Tecnologia y Sustentabilidad Alfred Szwarc 32ª Conferencia Regional de la FAO para America Latina y el Caribe Buenos Aires - 27/03/2012
  • 2. ABOUT UNICA • UNICA is the leading sugarcane industry association, representing approximately 140 mills in Brazil (most in the São Paulo State). • Member companies respond for over 50% of ethanol and over 60% of sugar production in Brazil and are leaders in the generation of bioelectricity. • International presence in Washington, DC, and Brussels to engage in constructive dialogue with stakeholders.
  • 3.  Why Biofuels  Status of Second Generation Biofuels from Lignocellulosic Feedstocks  Technology & Sustainability Issues
  • 4. Source: Vital Signs 2007-08, Worldwatch Institute
  • 5. Oil Supply Vulnerability Oil is a very precious and finite commodity subject to supply disruptions and price volatility IEA forecasts  global energy needs will grow over 50% today’s demand by 2030 and oil will still be a major source of energy (price, availability ???) Transportation will be the main driver of oil consumption  alternatives ?
  • 6. Global Warming TRANSPORT: ~ 25% of Global CO2 Emission SOURCE: IPCC 2001
  • 7. Greenhouse Gases: Emission Control Scenarios Gigatonnes de CO2e + 6°C + 3°C + 2°C Source: IEA World Energy Outlook 2008 CCS: Carbon capture & storage
  • 8. Current View of Second Generation Biofuels • Ethanol • Butanol • Diesel equivalent • Gasoline equivalent • Jet Fuel equivalent Decentralized production. Can be readily integrated with existing fuel infrastructure. Note: Biodiesel from vegetable oils and animal fat not included here.
  • 10. Biofuels Demand Evolution 1972 - 2008 Source: Special Report on Renewable Energy, IPCC, May 2011
  • 11. Brazilian Energy Matrix Energy Supply Structure Other renewable sources Uranium Coal 3,8% 1,4% Natural Gas 4,8% 8,8% Wood and other Petroleum and biomass bi-products 10,1% 37,9% Sugarcane 18,1% Hydroelectricity 15,2% Source: BEN (2010). Elaboration: UNICA
  • 12. Second Generation Lignocellulosic Biofuels Biomass = celullose + hemicelullose + lignin (sugarcane bagasse, wheat straw, corn stalk, wood waste, rice hulls etc.) Technologies use combination of processes (mechanical, thermal, chemical, biological). Example: Pre-treatment Saccharification Fermentation (hydrolysis)
  • 13. Main Technology Paths Chemical/Biochemical: acid/enzimatic hydrolysis Feedstocks Termochemical: Gasification (approx. 1000 °C) Termochemical: Pyrolysis (approx. 450 °C)
  • 14. Key Players • Oil & Car Companies: Petrobrás, Shell, BP, Chevron, Total, ConocoPhilips, Neste Oil, Statoil, VW, GM, Ford, Daimler etc. • R&D&D companies and organizations: Amyris, LS9, Solazyme, Butamax, B utalco, Gevo, Cobalt, Iogen, Poet, A bengoa, Sekab, Borregard, Vereniu m, Coskata, Chempolis, Virent, Blu eFire, Alico, Range Fuels, Catchlight Energy, Choren, Iowa State U./Ames Lab, NREL, U.California, MCT, Embr apa, FAPESP (BIOEN), UFRJ, CTC, UNICAMP, UFS CAR, IPT, CTBE, Dedini, Oxiteno, Gr aalBio etc.
  • 15. Not Only Biofuels..... Source: Amyris
  • 16. The Case of Ethanol Sugarcane Juice + Conventional 1 hectare 7,000 liters of ethanol Molasses 12,500 liters of Sugarcane Juice ethanol... or more Conventional 1 hectare + Molasses + (7,000 L from juice + + Cellulose Bagasse + Straw 5,500 L from bagasse and straw)
  • 17. Technology Status Product Laboratory Pilot Plant Demonstration Market Plant Ethanol 1st generation Ethanol 2nd generation BioHC (Diesel, Jet Fuel etc) Butanol 2nd generation Commercial scale plants are expected to start operation within next three years but it will take at least a decade until production reach significant volumes. Best technologies: ???
  • 18. A TYPICAL SUGARCANE INDUSTRIAL PLANT IN BRAZIL: SUGAR, BIOELETRICITY AND BIOENERGY (ETHANOL AND MORE TO COME…) 2nd gen. ethanol Ethanol storage tanks Distillery Sugar plant 2nd gen. Bagasse bioHC & bioButanol Sugar cane field Straw (tops & leaves)
  • 19. The Concept of Biorefineries • Integration of biomass conversion technologies • Broad range of byproducts (food, energy, biofuels, chemicals, materials, animal feed etc.) • Efficient use of feedstocks and resources • Minimum generation of residues and pollutants • Best environmental, social and economic results
  • 21. Life Cycle GHG Emissions Farming & Harvesting Estimated values refer to 1,000 liters of Emission: 2,961 kg ethanol and equivalent volume of gasoline (corrected for energy content). Sugarcane Processing Emission: 3,604 kg Sugarcane Growth Uptake: 7,650 kg Road Transport Emission: 50 kg Vehicle Operation Bioelectricity generation Gasoline Life-cycle Emission: 1,520 kg Uptake: 225 kg Emission: 2,280 kg Total: 8,135 kg CO2 Total: 7,875 kg CO2 Net emission: 260 kg CO2 (89% reduction to gasoline emission)  reduced emission with lignocellulosic ethanol Source: Macedo, I., 2008
  • 22. Sugar Cane Diesel “Drop In Fuel” Sugarcane Sugarcane Process Diesel CO2 Reduction ~ 90% 1 hectare = 4200 liters The US EPA has already approved Cloud point: - 50°C bends with up to 35% sugarcane diesel. Cetano nunber: 58,6 Sulfur: almost nil In Brazil: tests with 10% blend : Lubricity: 330 m (HFRR) -9% PM and no NOx increase ; Energy: similar to Diesel Power, torque, fuel economy similar Source: Amyris and MBB to ordinary diesel.
  • 23. Avoiding Emission of Greenhouse Gases Avoided CO2 emissions in Brazil from use of ethanol in Flex Fuel Vehicles since 2003 to date (march/2012) are estimated to be in the order of 160 million ton. Equivalent to the effect of approximately 1,1 billion trees over a period of 20 years. 2nd gen. ethanol can further improve this benefit !
  • 24. Land Use Sugarcane area for ethanol production occupies 1.4% of Brazilian arable lands Millions of hectares % arable Brazil 851.4 % Brazil land Total arable land 329.9 87% of domestic 1. Total crop land 59.8 7.0% 18.1% sugarcane harvest Soybean 23.3 2.7% 7.1% Corn 12.9 1.5% 3.9% Sugarcane 9.2 1.1% 2.8% Sugarcane for ethanol 4.6 0.6% 1.4% 2. Pastures 158.7 18.6% 48.1% 3. Protected areas and native vegetation 495.6 58.2% - 4. Available area 137.2 16.2% - Note: Arable land (Censo IBGE 2006) 1) Total permanent and temporary crops (Censo IBGE 2006); Data for suybean, corn and sugarcane (IBGE 2010). 2) Pastures (Censo IBGE 2006 3) Protected areas and native vegetation (Gerd Spavorek 2009, not published) APP = Permanent Preservation Area; UC = Conservation Units and TI = Indigenous lands 4) Available area = arable land – Crop – Pastures. Source: ICONE and UNICA. Elaboration: UNICA.
  • 25. Life Cycle GHG by Feedstock Emissions avoided as the result of ethanol replacing gasoline Ethanol from grains Ethanol from sugar Ethanol from sugar (US / EU) beet (EU) cane (Brazil) 0% -20% -40% -60% -80% -100% Note: Reductions in well-to-wheel CO2-equivalent GHG emissions per km, from bioethanol comparared to gasoline, calculated on a life-cycle basis. Source: IEA – International Energy Agency (May, 2004), based on a review of recent articles. Prepared by Icone and Unica.
  • 26. WORLD BIOFUELS PROGRAMS Oil consumption Current Mandates In discussion
  • 27. A View of the Future ? Biofuel Filling Station Sugarcane Gasoline Ethanol & Butanol Diesel Blends & Biodiesel Reformer H2 On-board reformer FFV Dedicated Diesel Fuel Cell Hybrids engines / FFV Gasohol
  • 28. BIOPLASTICS: A GROWING MARKET  Sugarcane is now being used to replace fossil fuel feedstocks.  Various companies have begun to produce and market bioplastics from sugarcane ethanol and other bio-sources. ource: Braskem, Johnson & Johnson, The Coca-Cola Company, Tetra-Pak, and “The Graduate” (1967)
  • 29. UNICA SUPPORTS CERTIFICATION SCHEMES What it is Goal  Multistakeholder forum Promote sustainable production of sugarcane based on  producers, tradings, industries internationally accepted principles and NGOs and measurable criteria and encourage adoption of best management and production practices in line with the three sustainable development pillars: social development, environmental protection and economic progress. Principles 1. Law compliance 2. Human rights labor standards 3. Higher efficiencies to enhance sustainability 4. Management of biodiversity and ecosystems 5. Improvement of business key areas
  • 30. Final Comments  Food & biofuels production are not incompatible  technology innovation, political willingness and sound policies can foster production of both whenever possible.  Energy demand and global warming require sound and sustainable alternatives  certification schemes and incentives can both identify and promote the best.
  • 31. Thank you Gracias www.unica.com.br