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Submodeling using
  ANSYS Workbench
       v12.1

     Patrick Cunningham
          1/18/2011


© 2009 CAE Associates
Submodeling in ANSYS Workbench

   Although submodeling using the ANSYS Workbench environment is not
    currently supported at release v12.1 it can be accomplished using APDL
    command blocks.
   The method involves setting up the global model and the submodel in the
    same Workbench project as shown here.




                                                                         2
Submodeling in ANSYS Workbench

   The general procedure is as follows:
     1.   Generate the solution on the global model using the Mechanical tool.
     2.   Create the submodel in a separate Mechanical window and use a command
          block to generate a node file
                                    file.
     3.   Go back to the global model and use command blocks to perform the cut
          boundary interpolation forcing Mechanical to not regenerate the solution.
     4.   Go to the submodel and use a command block to read the cut boundary    y
          displacements.
     5.   Generate the submodel solution.


   One advantage to using Workbench for submodeling is that both the
    global model and submodel can be open during the process. The v12
    license manager will share the Mechanical license with the two models.
                 g




                                                                                  3
Submodeling in ANSYS Workbench

   The following example problem is used to illustrate the set up in detail
                                                                      detail.




                                        Submodel region




                                                                                4
Submodeling in ANSYS Workbench

The submodeling method for Workbench v12 1 is as follows:
                                        v12.1
1. Bring the CAD geometry into DesignModeler and defeature the global
   model as needed. For illustration purposes the cut boundaries are
   included in the global geometry model (not required)
                                              required).




                                                                        5
Submodeling in ANSYS Workbench

2.
2    Bring the DesignModeler geometry into the Mechanical tool Set up the
                                                           tool.
     model as needed (material assignment, mesh control, loads, supports,
     etc.).




                                                                        6
Submodeling in ANSYS Workbench

3.
3    Add a command block to the Solution folder with a command to copy the
     ANSYS result file to a known location using the /system command:




                                                                        7
Submodeling in ANSYS Workbench

4.
4    Generate the solution for the global model:




                                                   8
Submodeling in ANSYS Workbench

5.
5    Return to the Project page and duplicate the DesignModeler geometry:




                                   RMB




                                                                            9
Submodeling in ANSYS Workbench

6.
6    Open the duplicate geometry item and cut out the submodel (suppress or
     delete the remainder).
     For this case a fillet was added to the submodel geometry.




                                                                        10
Submodeling in ANSYS Workbench

7.
7    Drag and drop a new Structural Analysis system onto the submodel
     geometry. Open the new Mechanical window, mesh the geometry and
     create a Named Selection consisting of the cut boundary faces.
     Note: Be sure to set the active unit system consistent with the global
     model.




                                                                              11
Submodeling in ANSYS Workbench

8.
8    Add two command blocks to the Static Structural folder of the submodel:
     a.   1st pass – Write Node File
          Selects the nodes attached to the Named Selection surfaces and writes a
          node file to a user defined location Adds a /eof command to halt the solution
                                      location.
          process.




                                                                                   12
Submodeling in ANSYS Workbench

8.
8    Submodel command blocks – continued:
     a.   2nd pass – Reads a cut boundary displacement file from a known location.




                                                                                     13
Submodeling in ANSYS Workbench

9.
9    Suppress the “2nd pass – Read CBD” command block and Solve to
                   2d              CBD
     generate the node file.




                               RMB - Suppress




                                                                     14
Submodeling in ANSYS Workbench

10.
10    Return to the global Mechanical model and suppress the Solution
      command block that copies the original result file.




                                     RMB > Suppress




                                                                        15
Submodeling in ANSYS Workbench

11.
11    Add a command block to the Static Structural folder that copies the
      original result file back to the solution directory. Exit the solution
      processor using the finish command to stop ANSYS from resolving the
      global model. Do not use /eof.




                                                                               16
Submodeling in ANSYS Workbench

12.
12    Add a command block to the Solution folder to generate a file with global
      model displacements interpolated onto the cut boundary nodes.
      Note: For the sake of simplicity the CBD file is written to the same
      directory as the node file and the global .rst file
                                                 rst file.




                                     node file           CBD file




                                                                             17
Submodeling in ANSYS Workbench

13.
13    Make sure that the 1st pass command block is suppressed and that the
      2nd pass command blocks (Static Structural and Solution) are active.
14.   Solve.




                                                          Active



       Suppressed
                                                           Active




                                                                             18
Submodeling in ANSYS Workbench

15.
15    Return to the submodel Mechanical window Suppress the command
                                             window.
      block used to write the node file in the first pass.
16.   Add a command block in the Static Structural file reads the CBD file from
      the specified directory
                    directory.
17.   Solve.




                              Suppress

                                 Add




                                                                             19
Submodeling in ANSYS Workbench

   Check the submodel results for proper mapping of the displacements If
                                                             displacements.
    the cut boundaries exist in the global model this is easily accomplished.
    Otherwise cut plane displays and the result probe can be used as an
    approximation.




                                                                           20
Submodeling in ANSYS Workbench

   Use the result Probe to compare the stresses at the cut boundary Good
                                                            boundary.
    agreement is an indication that the boundary is far enough away from the
    stress concentration.




                                                                          21
Submodeling in ANSYS Workbench

   The example models have been provided in the ANSYS archive file
    v12_submodel_example.zip.
   The file should be opened using the File > Restore utility on the v12
    project page
            page.




                                                                            22

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Submodeling using ansys_workbench_v12

  • 1. Submodeling using ANSYS Workbench v12.1 Patrick Cunningham 1/18/2011 © 2009 CAE Associates
  • 2. Submodeling in ANSYS Workbench  Although submodeling using the ANSYS Workbench environment is not currently supported at release v12.1 it can be accomplished using APDL command blocks.  The method involves setting up the global model and the submodel in the same Workbench project as shown here. 2
  • 3. Submodeling in ANSYS Workbench  The general procedure is as follows: 1. Generate the solution on the global model using the Mechanical tool. 2. Create the submodel in a separate Mechanical window and use a command block to generate a node file file. 3. Go back to the global model and use command blocks to perform the cut boundary interpolation forcing Mechanical to not regenerate the solution. 4. Go to the submodel and use a command block to read the cut boundary y displacements. 5. Generate the submodel solution.  One advantage to using Workbench for submodeling is that both the global model and submodel can be open during the process. The v12 license manager will share the Mechanical license with the two models. g 3
  • 4. Submodeling in ANSYS Workbench  The following example problem is used to illustrate the set up in detail detail. Submodel region 4
  • 5. Submodeling in ANSYS Workbench The submodeling method for Workbench v12 1 is as follows: v12.1 1. Bring the CAD geometry into DesignModeler and defeature the global model as needed. For illustration purposes the cut boundaries are included in the global geometry model (not required) required). 5
  • 6. Submodeling in ANSYS Workbench 2. 2 Bring the DesignModeler geometry into the Mechanical tool Set up the tool. model as needed (material assignment, mesh control, loads, supports, etc.). 6
  • 7. Submodeling in ANSYS Workbench 3. 3 Add a command block to the Solution folder with a command to copy the ANSYS result file to a known location using the /system command: 7
  • 8. Submodeling in ANSYS Workbench 4. 4 Generate the solution for the global model: 8
  • 9. Submodeling in ANSYS Workbench 5. 5 Return to the Project page and duplicate the DesignModeler geometry: RMB 9
  • 10. Submodeling in ANSYS Workbench 6. 6 Open the duplicate geometry item and cut out the submodel (suppress or delete the remainder). For this case a fillet was added to the submodel geometry. 10
  • 11. Submodeling in ANSYS Workbench 7. 7 Drag and drop a new Structural Analysis system onto the submodel geometry. Open the new Mechanical window, mesh the geometry and create a Named Selection consisting of the cut boundary faces. Note: Be sure to set the active unit system consistent with the global model. 11
  • 12. Submodeling in ANSYS Workbench 8. 8 Add two command blocks to the Static Structural folder of the submodel: a. 1st pass – Write Node File Selects the nodes attached to the Named Selection surfaces and writes a node file to a user defined location Adds a /eof command to halt the solution location. process. 12
  • 13. Submodeling in ANSYS Workbench 8. 8 Submodel command blocks – continued: a. 2nd pass – Reads a cut boundary displacement file from a known location. 13
  • 14. Submodeling in ANSYS Workbench 9. 9 Suppress the “2nd pass – Read CBD” command block and Solve to 2d CBD generate the node file. RMB - Suppress 14
  • 15. Submodeling in ANSYS Workbench 10. 10 Return to the global Mechanical model and suppress the Solution command block that copies the original result file. RMB > Suppress 15
  • 16. Submodeling in ANSYS Workbench 11. 11 Add a command block to the Static Structural folder that copies the original result file back to the solution directory. Exit the solution processor using the finish command to stop ANSYS from resolving the global model. Do not use /eof. 16
  • 17. Submodeling in ANSYS Workbench 12. 12 Add a command block to the Solution folder to generate a file with global model displacements interpolated onto the cut boundary nodes. Note: For the sake of simplicity the CBD file is written to the same directory as the node file and the global .rst file rst file. node file CBD file 17
  • 18. Submodeling in ANSYS Workbench 13. 13 Make sure that the 1st pass command block is suppressed and that the 2nd pass command blocks (Static Structural and Solution) are active. 14. Solve. Active Suppressed Active 18
  • 19. Submodeling in ANSYS Workbench 15. 15 Return to the submodel Mechanical window Suppress the command window. block used to write the node file in the first pass. 16. Add a command block in the Static Structural file reads the CBD file from the specified directory directory. 17. Solve. Suppress Add 19
  • 20. Submodeling in ANSYS Workbench  Check the submodel results for proper mapping of the displacements If displacements. the cut boundaries exist in the global model this is easily accomplished. Otherwise cut plane displays and the result probe can be used as an approximation. 20
  • 21. Submodeling in ANSYS Workbench  Use the result Probe to compare the stresses at the cut boundary Good boundary. agreement is an indication that the boundary is far enough away from the stress concentration. 21
  • 22. Submodeling in ANSYS Workbench  The example models have been provided in the ANSYS archive file v12_submodel_example.zip.  The file should be opened using the File > Restore utility on the v12 project page page. 22